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P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
FACTORY AUDIT REPORT
���� FIRST AUDIT DATE OF AUDIT: MAY 11, 2006
���� RE-AUDIT, PREVIOUS REPORT #: CLIENT/APPLICANT: VENDOR/SUPPLIER:
AUDIT ITEMS:
���� Factory profile
���� Factory organization
���� Production equipment and capacity
���� Quality assurance system
���� Technical standard
���� R&D
���� Supplier management
���� Hygiene, Environment and Security
���� Social accountability COMMENTS AND/OR RECOMMENDATIONS:
AUDIT ITEMS GRADE GRADING OPTION
Factory management Good Excellent/ Good/ Acceptable/ Borderline/ Poor
Production equipment and capacity Excellent Excellent/ Good/ Acceptable/ Borderline/ Poor
Quality assurance system Acceptable Excellent/ Good/ Acceptable/ Borderline/ Poor *** The factory and its production lines seem to be suitable for denim production, all of main machines are made
by famous manufacturers and the name-branded weaving machines are suitable for high-quality fabric
weaving.
*** Suggested that the factory establish a set of clear quality control instructions and quality control standards for
the whole QA system, and set up files for the recordation of inspection reports as well as testing reports.
*** Suggested that the weaving workshop should keep as clean as possible to reduce the unexpected fiber be
woven in the fabric.
PREPARED BY: APPROVED BY:
CHOCO XIAO (INSPECTION ENGINEER) LINDY CHEN
FOR AND ON BEHALF OF
CHINADIRECT SOURCING SERVICES PTY LTD.
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
PART A. FACTORY PROFILE
A-1. GENERAL INFORMATION:
Factory Name Jiangyin Tianda Textiles Co., Ltd.
Date of foundation 2001
Legal status Private
Location Zhouzhuang Town, Jiangyin, Jiangsu, China
Number of office staff 18
Total number of workers 205
Factory manager Mr. Zhou Guanxiang
Main products 100% Cotton Denim fabric, T/C Denim fabric
Main market North America, West Europe
Business license Certificate No.: 3205023321790
Date issued: 27/09/2001
Expiration: 26/09/2016
A-2. COMMUNICATION INFORMATION:
Telephone number +86-510-84122032
Fax number +86-510-84122036
Email address [email protected]
Website / Homepage www.hytianda.com.cn
A-3. OTHER SURVEY RESULT FOR THE FACTORY PROFILE:
1. Does the factory confirm its mill with local/national environmental laws Y \ N Y
2. Does the factory confirm its mill with Occupational Safety Laws Y \ N Y
3. Does the factory have clear aisles? Y \ N Y
4. Is the workshop capacious? Y \ N Y
5. Is the workshop bright some? Y \ N Y
6. Does the factory have clear emergency, fire exits on each floor? Y \ N Y
7. Is the building steel or masonry? Both
8. What is the factory’s square meters? 30,000
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
A-4. PICTURES FOR FACTORY PROFILE:
Factory gate
Workshop
Office building
Office area
Show room
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
PART B. FACTORY ORGANIZATION:
B-1. ORGANIZATION CHART:
B-2. FACTORY EMPLOYEE HEADCOUNT:
Total 258
Admin Dept. 25
Production Dept. 215
QA Dept. 11
Sales Dept. 4
Financial Dept. 3
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
PART C. PRODUCTION PROCESS:
C-1. PRODUCTION EQUIPMENT AND CAPACITY:
1. Production Lines:
2 production lines for Sizing yarn
5 production lines for Weaving
2 production lines for Finishing
2. Main Products Materials
���� Cotton
���� Polyester
���� T/C blended
���� Others
3. Major Dyestuff Sorts
���� Direct
���� Reactive
���� Vatting
���� Disperse
���� Others
4. Main Sizing Machines:
2 sets of Hong Kong made continuous size machine for sizing cotton yarn
5. Main Weaving Machines:
90 PICANOL branded machines suitable for plain and dobby woven fabrics
6 PICANOL branded jacquard machines suitable for jacquard fabrics
48 SULZER branded machines suitable for plain and dobby woven fabrics
46 local branded machines suitable for plain woven fabrics
6. Main Finishing Machines:
2 sets of Germany made Heating machines
1 set of Singe machine
1 set of Singe & Pre-shrinkage machine
1 set of machine for Desizing & Mercerizing & Pre-shrinkage
7. Weaving Machines Type:
Shuttle loom 144
Rapier loom 46
8. What is the factory’s average age of machinery? 2
9. How many mechanics in the workshops? Y \ N Y
10. The mechanics work on call? at part time? or at full time? Full time
11. What is the production area’s square meter? 8,000
********************************************** END OF THE PAGE*******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
C-2. PRODUCTION PROCESS WITH PICTURES:
1. Yarn in warehouse
2. Winding machine
3-1. Warping machine (front view)
3-2. Warping machine (end view)
4. Sizing & dyeing machine (entering view)
5.Sizing & dyeing machine (ending view)
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
6-1. 96 sets of Picanol branded weaving machine
6-2. Picanol - branded imported weaving machine
6-3. 48 sets of Sultzer branded weaving machine
6-4. Sultzer - branded imported weaving machine
7-1. Inspection and mending
7-2. Inspection and packing
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
8. Finishing workshop
9. 2 production lines in the finishing workshop
10-1. Singe machine of finishing
10-2. Machine for singe & pre-shinkage & dryer
11. Machine for desizing, mercerizing & liquid
ammonia finishing & pre-shinkage
12-1. Germany branded heat setting machine (side
view)
********************************************** END OF THE PAGE ******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
12-2. Germany branded heat stetting machine (end
view)
13. Inspection and packing for finished fabric
14. Packed fabric in warehouse
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
PART D. QUALITY ASSURANCE SYSTEM: D-1. QUALITY ASSURANCE SYSTEM SURVEY:
1. Does the factory have an independent quality control department? Y \ N Y
2. Does the factory have a standard working procedure for quality controls? Y \ N N
3. Does the factory have a clear quality control instruction for yarn/filament using? Y \ N Y
4. Does the factory have a clear quality control instruction for fabric weaving? Y \ N Y
5. Does the factory have a clear quality control instruction for finishing? Y \ N Y
6. Does the factory have a clear quality control instruction for fabric inspection Y \ N N
7. Does the factory have yarn inspection prior to pre-treatment for dyeing? Y \ N Y
8. What percent is inspected? 1~2 package per lot
9. Does the factory have fabric inspection prior to finishing? Y \ N Y
10. What percent is inspected? 100%
11. Does the factory have fabric inspection prior to packing? Y \ N Y
12. Is there a 100% final inspection? Y \ N Y
13. Is there an in-process quality control person? Y \ N N
14. Does the ticket on yarn contain the lot #? Y \ N Y
15. Are the woven fabrics stacked by lot? Any ticket or instruction indicating the lot? Y \ N Y
16. Does inspector check the fabric length and width? Y \ N Y
17. Does operator or the QA dept. keep records of defectives? Y \ N N
18. Does the factory have a light box? If yes, please indicate the light source: Y \ N Y
���� D65
���� TL84
���� CWF
���� U30
���� UV
���� Others
19. Do they perform in factory wash test? If yes, test by Y \ N Y
���� U.S.Washer
���� Tumbler
20. Do they perform in factory colorfastness test? If yes, please indicate Y \ N N
���� To washing
���� To crocking
���� To water
���� To dryclean
���� Others
21. Are records kept for product testing Y \ N N
22. Does the corrective action implement appropriately Y \ N N/A
23. Is there any final statistical audit? Y \ N N
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
24. What is the percent of seconds? Y \ N N/A
25. Is there any formal operator-training program? Y \ N N
26. Does the factory have testing machines for yarn/filament quality testing? Y \ N Y
If yes, please describe: Strength testing
27. Does the factory have testing machines for grey fabric quality testing? Y \ N Y
If yes, please describe: Washing testing for Shrinkage and Visual effective
D-2. QUALITY CONTROL PICTURES:
Yarn winding instruction
Yarn testing report
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
Fabric testing report
Fabric inspection report
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
Technical instruction on each weaving machine
Analyzing & testing room
Yarn strength tester
Electronic wrap reel
Color assessment light
Washing machine for shrinkage pre-testing
********************************************** END OF THE PAGE *******************************************
P: +61 7 3257 0448 M: 0418 899 698
F: +61 7 3257 3128
China Made EasyChina Made EasyChina Made EasyChina Made Easy
C h i n a D i r e c t S o u r c i n g S e r v i c e s P t y L t d www.chinadirectsourcing.com.au A.B.N.:19 115 914 906
Dryer machine for shrinkage pre-testing
Inspection for woven fabric
Inspection for finished fabric
********************************************* END OF THE REPORT *****************************************