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An Employee Owned Company Fabricator of Quality Stainless & High Alloy Large Tanks & ASME Vessels

Fabricator of Quality Stainless & High Alloy Large Tanks … · Fabricator of Quality Stainless & High Alloy Large Tanks & ASME Vessels. Design ... rigid quality standards. Our fully

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An Employee Owned Company

Fabricator of Quality Stainless & High Alloy Large Tanks & ASME Vessels

DesignApache’s consultative services provide the experience of industry-leading design and engineering to help ensure that our solutions exceed customer’s needs. Our staff provides full technical support for your project, from concept through completion. We apply our extensive CAD, 3D modeling and design experience to fabricate the industry’s best stainless and high alloy vessels, no project is too small or too complex.

FabricationCraftsmanship and quality is our hallmark. Our ASME certified welders and inspectors use the latest technology to ensure that every product meets our rigid quality standards. Our fully equipped facilities allow us to fabricate all our products in-house, giving us the control to deliver on time. This investment allows us to shear, form, weld, roll and fabricate virtually any tank, large or small. We also have in-house finishing capabilities including automated mechanical polishing, electropolishing, passivation, sprayball (riboflavin) testing, saline testing and FAT testing.

Apache Stainless Large Tanks & Vessels At Apache Stainless Equipment Corporation, quality is the essence of everything we do. From our professional design, sales and manufacturing staff to the materials and processes we use – our focus is clear:

To provide our customers with quality stainless and high alloy solutions from advanced design and engineering to long life performance.

CORE COMPETENCIES

© Apache Stainless Equipment Corporation

C o n c e p t T h r o u g h P r o d u c t i o n

ASME Vessels

API-650 Vessels

Custom Mix Tanks

Storage Tanks

Evaporators

Nickel Alloy Vessels

Jacketed Vessels

Heat Exchangers

Repair

Bins

© Apache Stainless Equipment Corporation

SANITARY STAINLESS ASME VESSELSApache’s sanitary vessels offer the very best in materials and construction for long-lasting durability and ease of maintenance.We custom design and fabricate tanks and ASME vessels for the pharmaceutical, biotechnology and food & beverage industries to meet your exact requirements.

We appreciate your stringent requirements for purity and quality and can tailor any project to your specific usage needs.

From pressure vessels, dryers, evaporators, holding tanks and mixing vessels with heat exchange surfaces, we fabricate tanks and vessels using stainless, AL6XN, Hastelloy, and other high alloy materials. We manufacture our own components, heads, supports and other vessel internals to give us greater control over the quality and schedules of our projects. We even have dedicated, in-house vessel finishing capabilities including mechanical polishing, passivation and electropolishing. Specifications:•���Vessel�Description: 316L�s/s�3800�liter�Vessel�ASME�Code�Stamped�75�PSI/FV@�350�degree�F.

•�Interior�Polish:�15�RA�max

•�Exterior�polish:�25�RA�max

•�1.5�HP�agitator�with�dual�24”�impellers

•�CIP:�Riboflavin�tested�in-house

© Apache Stainless Equipment Corporation

INDUSTRIAL TANKSNo matter the size or configuration, we’ve got a solution for all of your industrial tank needs.We commonly handle multiple tank projects ranging in size from small process tanks to large, field-installed storage tanks. We manufacture our own vessel components including dimple jacket exchange surfaces, manways, ladders, platforms, support structures, and other vessel internals. We also fabricate tanks with half or third pipe jackets and internal coils. Any size, gauge or configuration, Apache has the experience and capability to meet your needs. Big is Just the BeginningWhile we have the capability to make some of the world’s largest vessels, like this massive 160-foot, 207,000�pound�column,�it’s�the�little�things�we�do�that�make the biggest difference. Because we fabricate our own tank components in-house, we are able to closely manage large and small projects giving us one of the best on-time performance ratings available. This huge tank even required us to temporarily move a convenience store sign half way along its 1,000 mile route.

Specifications:•���Vessel�Description:�304�s/s�Column�with�internal�

rings & trays installed

•�ASME�Code�Stamped�54�PSI/FV�@�300�degree�F

•�Interior:�Mill�Plate

•�Exterior:�Mill�Plate

© Apache Stainless Equipment Corporation

SERVICES & OPTIONSIn-house Services and Options for Efficiency and ConvenienceOur in-house capabilities give you all the options you need for a solution to fit your specific vessel requirements.

ElectropolishingPolishing your vessel to a near-mirror finish not only improves its appearance but also improves its cleanability and corrosion resistance. Electropolishing occurs when the part or vessel is immersed in an electrolyte and subject to an electrical current. Surface projections are gently dissolved anodically, ion by ion, resulting in an extremely smooth finish.

PassivationPassivation is recommended as the final cleaning operation after all fabrication operations such as forming, welding, machining and polishing have been completed. The passivation process improves the corrosion resistance in stainless using oxidizing agents.

Heat Exchange SurfacesWe will work with you to determine the amount of heat exchange coverage needed to successfully process your products. We can fabricate 1/2 pipe, 1/3 pipe, standard dimple, inflated dimple and internal coils and all heat exchange surfaces can be insulated and clad to your exact specifications.

AgitationOur engineers work with you to design the best sanitary agitation equipment for your application. We provide a wide range of agitation technologies including scraped surface, high shear, counter rotating, full sweep and turbine.

Sprayball and Riboflavin TestsOur team will work closely with your project managers to set the appropriate testing parameters for your finished tank or vessel. Comprehensive sprayball and riboflavin testing is done completely in-house, before your vessel ever leaves our facility. Our strict, standardized, detailed procedures, and experienced quality control personnel, ensure accurate results every time.

Material FinishesWhether for aesthetic, sanitary or process reasons, Apache Stainless can finish the interior and/or exterior of your vessel. All material finishing is done completely in-house assuring quality, cost effectiveness and on-time completion.

© Apache Stainless Equipment Corporation

Q u a l i t y & C o n t r o l

ASME Vessels

API-650 Vessels

Custom Mix Tanks

Storage Tanks

Evaporators

Nickel Alloy Vessels

Jacketed Vessels

Heat Exchangers

Repair

Bins

© Apache Stainless Equipment Corporation

Apache Stainless Equipment Corporation is a Division of Dexter Apache Holdings, Inc.4/2013 © 2013 AP.001.CRB

OSHA | PIP (Process Industry Practice) | ASME & API-650

Phone: (920) 356-9900 or (800) 444-0398 E-mail: [email protected] Web: www.apachestainless.com 200 W. Industrial Drive | Beaver Dam, WI 53916 USA