Fabrications Architectural Features & Cladding …...6 Architectural Features & Cladding Components Kingspan Fabrications Highline Gutters Our pre-coated highline gutter systems are

Fabrications Architectural Features & Cladding Components

Insulated Panel Systems United Kingdom

2 Architectural Features & Cladding Components

Kingspan Fabrications

Extensive experience in fabrication techniques, combined with state-of-the-art production equipment, enables us to produce eye-catching and unique architectural features to complete your building envelope.

From Concept to Completion Our Manufacturing & Design Offering

Short Lead TimesWe offer short lead times across our fabrications range and where required, we offer a combined insulated panel and fabrications delivery, minimising the number of loads to site. Our standard lead times are as follows:

– Standard Flashings – 2-3 working days;

– General Fabrications – 6 working days;

– Specialist Fabrications (PPC) – 8 working days; – Membrane Lined Insulated Gutters

– 7-10 working days.

Seamless Colour MatchWe manufacture fabrications from the same coil as our insulated panels, ensuring seamless integration into your building envelope. Standard pre-coat finishes include:

– Kingspan XL Forté;– Kingspan Spectrum;– Kingspan Altaris;– Kingspan Destral;– Kingspan Textured.

We also have our own Polyester Powder Coating (PPC) Qualicoat line, producing all of the major coating systems including; Synthia Pulvin and Interpon D.

Extensive Manufacturing CapabilityState-of-the-art production facilities allow us to manufacture fabrications precisely to specification in a variety of shapes and sizes. Combined with our ability to manufacture in long lengths, this makes Kingspan one of the most versatile fabricators in the market. We can manufacture in lengths up to:

– 6m for flashings and fabrications; – 8m for insulated gutters.



ContentsFrom Concept to Completion Page 2Membrane Lined Insulated Gutters Page 4Highline Gutters Page 6Flashings Page 8Top Hats Page 10Preformed Corners Page 12Specialist Fabrications Page 14Case Studies Page 16Contacts Page 19

GuaranteeAll products are covered for up to 25 years by the Kingspan guarantee.

Extensive Service & Support We offer a fast-turnaround service, from quotation through to delivery. Our service offering includes:

– 24 hour quotation turnaround;– Project specific CAD details; – Project specific NBS specs; – Gutter, U-value and condensation calculations;– Design checking; – Whole Building (SBEM) calculation service; – Quick order processing;– Coordinated panel and fabrications

delivery.

Quality & Durability Guaranteed Our fabricated ancillary components are manufactured from the highest quality materials ensuring long-term reliability and service life. All products are fully compliant with ISO 9001 (Quality), ISO 14001 (Environmental) and OHSAS 18001 (Health & Safety).



Membrane Lined Insulated Gutters

Our membrane lined insulated gutter is suitable for boundary wall, valley and valley-hip applications, and is the only LPCB certified insulated gutter system available on the market.

Available Lengths – Available in lengths up to 8m

maximum.

– Lengths over 7.2m will incur additional transport charges.

– Lifting eyes and tackle are available for long lengths.

For more information, please contact our Technical Services Department (see page 19).

Gutter ComponentsA range of gutter components and rainwater goods are available to complete the system, which includes:

– Internal and external corners, stop ends, T-sections, sumps, overflows and weirs;

– Square section pre-coated steel downpipes;

– Square or round PPC aluminium downpipes;

– Downpipes available in lengths up to 6m;

– Downpipe brackets, swan necks, elbows, shoes, rodding eyes, anti- climb options, collars and adapters.

– Gutter calculations, specifications and drawings are available on request. For more information, please contact our Technical Services Department (see page 19).

– Short lead time of 7 - 10 working days.

– Where required, we can offer coordinated panel and gutter delivery.

– Guaranteed for structural and thermal performance for up to 15 years (IKO Armourplan 0.6mm and Sika-Trocal 0.8mm membranes) and for up to 25 years (IKO Armourplan 1.2mm and Sika-Trocal 1.2mm membranes).

Features & Benefits– LPCB certified to LPS 1181 Grade EXT-B

PIR insulation core.

– U-values ranging from 0.67W/m2K (30mm thick) to 0.21W/m2K (100mm thick) - fully compliant with the appropriate National Building Regulations. Please refer to the product data sheet for standard thicknesses and U-values.

– Fully tested for non-fragility and walkability with sole dimensions up to 1000mm (boundary) or 850mm (valley) following the principles of ACR[M]001:2014 and BS EN 14963.

– Pre-melt drainage design in the event of snow fall and ice formation, facilitating drainage under winter conditions.

– IKO Armourplan membrane is available in Mid Grey (RAL 7046), whilst Sika-Trocal membrane is available in either Light Grey (RAL 7047) or Slate (RAL 7015).

– On request outlets and/or syphonic outlets can be factory fitted. Membrane gutters are ideal for syphonic drainage solutions.

5Architectural Features & Cladding Components


Membrane Lined Insulated Gutter Detail

Membrane lined external sheet

Site applied 100mm wide foil tape

Gutter One

Gutter Two

LPCB approved PIR insulation

0.5mm thick steel internal liner

250mm wide membrane strip

Direction of lay

To access the complete suite of technical details for this product, please visit; www.kingspanpanels.co.uk



Highline Gutters

Our pre-coated highline gutter systems are available in a range of finishes, and offer a lightweight solution that is quick and efficient to install.

Available Lengths – Available in lengths up to 6m maximum.


Features & Benefits– Manufactured from high-quality steel.

– Full gutter design package provided to ensure functionality and aesthetics.

– Quick and efficient to install.

– Available in a range of corrosive- resistant finishes.

– Standard pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum and Kingspan Destral.

– For our full range of colours, please see our External Coating Brochure available at www.kingspanpanels.co.uk.

– Short lead time of 6 working days.

– Guaranteed for up to 25 years.

Gutter ComponentsA range of gutter components and rainwater goods are available to complete the system, which includes:

– Internal and external corners, stop ends, T-sections, sumps, overflows and weirs;

– Square section pre-coated steel downpipes;

– Square or round PPC aluminium downpipes;

– Downpipes available in lengths up to 6m;

– Downpipe brackets, swan necks, elbows, shoes, rodding eyes, anti- climb options, collars and adapters.



Gutter support arm

KS1000/2000 RW Trapezoidal Roof panel

Highline gutter

Highline Gutter Detail

To access the complete suite of technical details for this product, please visit; www.kingspanpanels.co.uk



– Standard pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum, Kingspan Altaris, Kingspan Destral and Kingspan Textured.


– Polyester Powder Coating (PPC) to Qualicoat standard is available. Finishes include Synthia Pulvin, Interpon D or other PPC finishes on request.

– Single-ply membrane-lined fabricated ancillary components are also available to complement our Topdek roof deck.

– Short lead time of 2-3 working days.


Corner Flashing

Parapet Flashing

Flashings

Features & Benefits– Manufactured from high-quality pre-coated steel, galvanised steel or aluminium. Other materials available on request.

– Bullnose, barge, corner, drip, ridge and verge profiles are available.

– Gauges range from 0.5mm to 0.9mm (pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm to 4mm (aluminium).

– Curved smoothly or precisely folded to suit any application.

– Secret-fix joint details are also offered, providing clean uninterrupted lines.

– Suitable for roof and wall applications.

From standard flashings to bullnoses, our range combines functionality, performance and true aesthetics.

Available Lengths – Available in up to 6m lengths as standard.

Longer lengths are available on request. Please contact our Technical Services Department for more information (see page 19).



Bullnose Flashing

Verge Flashing Drip Flashing

Ridge Flashing



Top Hats

Compatibility with Insulated Wall Panels Trapezoidal FiveMaterial Description / Options AWP Longspan Wall Crown Optimo

Steel

Standard top hat with no insert*

Standard top hat fitted with a recessed or flush steel insert*

Slimline top hat available with no insert, a recessed or flush insert, or fitted with a rubber gasket infill

Raised feature detail

Fin detail**

Aluminium

Extruded top hat with a recessed aluminium insert

Extruded top hat with a flush aluminium insert or a rubber gasket infill

Picture frame effect with raised vertical and horizontal aluminium joint caps

EPDM Rubber Bi-modular effect with vertical and horizontal rubber gasket infills

Notes:* The standard steel top hats shown above are for AWP, Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly different in design and dimension. ** The steel fin detail top hat is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services Department for panel-specific information.

We manufacture a range of bespoke top hats designed to complement our insulated wall panel systems.

Features & Benefits– Manufactured from high-quality steel and aluminium.

– Standard pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum, Kingspan Altaris and Kingspan Destral.


– Polyester Powder Coating (PPC) to Qualicoat Standard is available. Finishes include Synthia Pulvin, Interpon D or other PPC finishes on request.

– Compatible with the complete range of Kingspan insulated wall panels.

– Coordinated delivery with Kingspan insulated wall panel orders.


Available Lengths – Available in lengths up to 6m (6.4m for raised cap).

Application – All top hats are suitable for horizontal panel applications.

– Aluminium raised cap and rubber gasket top hats are also suited to horizontal joints.

– Dimensions will vary depending on the panel specification.

Please contact our Technical Services Department for further information (see page 19).



Steel Top Hat Profiles

No InsertStandard

(Option B)

RaisedStandard

(Option C)

Flush InsertStandard

(Option A)

Recessed Insert

Standard (Option A)

No InsertSlimline

Standard (Option G)

Flush InsertSlimline

Standard (Option G)

Recessed InsertSlimline

Standard (Option G)

Rubber GasketSlimline

Standard (Option G)

Fin Detail

Aluminium Top Hat Profiles

Rubber Gasket

Flush Insert

Standard (Option E)

RecessedInsert

Standard (Option D)

Raised Cap

Rubber Gasket

Standard (Option F)

EPDM Rubber Top Hat Profiles



Preformed Corners

Our range of insulated preformed corners combine insulation continuity with aesthetic design to offer an alternative solution to traditional corner flashings.

Available Lengths – Minimum and maximum lengths, angles and radii will apply depending on the type of corner specified.


Features & Benefits– FM and LPCB approved insulation core.

– Provide smooth panel joints for a superior architectural finish whilst maintaining insulation continuity with the wall panels.

– Offer a more aesthetically pleasing alternative to flashings.

– Compatible with the complete range of Kingpsan insulated wall panels, and available in the same colour options.

– Can be applied to the vertical or horizontal of the insulated wall panel.


ApplicationOur preformed corners can be curved, cranked or mitred vertically and horizontally, as well as internally and externally.

Options include:

– Single-cranked / mitred;

– Double-cranked / mitred (including chamfered and Z-shaped);

– Triple-cranked / mitred (including column encasements);

– Curved.

Notes:Please be aware that our Curvewall, Louvre, Trapezoidal Wall, Trapezoidal Secret-Fix, Five Crown and Sol-Air insulated panels are not available in a curved option, and are mitred rather than cranked due to the nature of the profiles.

Chamfered Corner

Cranked CornerCurved Corner Double Cranked Corner

Z-Shaped Corner





Column Casing

Dummy Louvre

Specialist Fabrications

From aperture units to wall panel louvres, all of our specialist fabrication products are custom designed to suit individual project needs.

Features & Benefits– Manufactured from high-quality steel, PPC or anodised aluminium. Other materials are available on request.

– Gauges range from 0.5mm to 0.9mm (pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm to 4mm (aluminium).

– Standard pre-coat finishes include Kingspan XL Forté, Kingspan Spectrum, Kingspan Altaris, Kingspan Destral and Kingspan Textured.


– Polyester Powder Coating (PPC) to Qualicoat standard is available. Finishes include Synthia Pulvin, Interpon D or other PPC finishes on request.

– Compatible with Kingspan insulated roof and wall panels.

– Available in various module sizes, profiles and shapes.

– Integrated louvres can be specified with bird or insert mesh guards and are airflow and weatherability tested.

– Short lead time of 8 working days.


The range includes:– Window pods and aperture units;

– Soffits, verges and fascias;

– Bullnoses and feature details;

– Soakers and upstands;

– Plank profiles;

– Column casings and beam wraps;

– Box, integrated and dummy louvres.

Louvres are manufactured to the same module height as insulated panels, and integrated louvres incorporate compatible male and female joint extrusions to facilitate quick and efficient installation.

Available Lengths – Available in lengths up to 6m.

For more information, please contact our Technical Services Department (see page 19 ).



Box Louvre Integrated Louvre

Soffit Plank

Gutter to Verge Fascia

Bullnose Aperture



Wirtgen GroupPerth, Australia

Case Study

IndustrialProject Type: Workshop and Offices, New BuildInstaller: FIRM Construction Pty LimitedProducts Used:– AWP, Mini-Micro– UltraTemp– Trapezoidal Roof– Membrane Lined Insulated Gutter

“ Kingspan’s integrated insulated gutter system works really well with syphonic drainage and we knew it was the product to recommend.” Project Architect, T&Z Architects



Energy from WastePlymouth, UK

Case Study

IndustrialProject Type: Waste Management Facility, New BuildInstaller: Massey Cladding Solutions LtdProducts Used:– AWP, Micro-Rib– AWP, Louvre– Flasings– Top Hats



B&M Retail LtdSpeke, UK

Case Study

IndustrialProject Type: Distribution Centre, New BuildInstaller: FK ConstructionProducts Used:– AWP, Micro-Rib– AWP, Curvewall– Trapezoidal Roof– UltraTemp– Trapezoidal Roof– Kingspan Day-Lite Trapezoidal– Membrane Lined Insulated Gutters– Preformed Corners– Top Hats



Contacts

Technical Services Our technical engineers are a key part of our design and development process, providing a wide range of technical support and working with customers on an individual project basis to ensure that the correct products are specified and ordered.

Tel: +44 (0)1352 716101 Email: [email protected]

Quotes Our quotations team are dedicated to providing you with a fast turnaround from initial quotation to order processing. We aim to turnaround our quotes within 24 hours.

Tel: +44 (0) 1352 716100 Email: [email protected]

Marketing Support Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with material planning and client approval. Brochures, case studies and videos are all available on the website at www.kingspanpanels.co.uk.

Tel: +44 (0)1352 717251 Email: [email protected]

Field Service & Training We recognise that customer staff training is key to maximising the performance of our products, therefore we provide extensive installation training for our membrane lined insulated gutters.

Area Sales Managers To find your nearest area sales manager, simply visit:www.kingspanpanels.co.uk/fsl/asm

07/ 2017 / Rev.3

United KingdomKingspan Limited Greenfield BusinessPark No. 2, Greenfield, HolywellFlintshire, CH8 7GJ, UKTel: +44 (0) 1352 716100Fax: +44 (0) 1352 710161

Sherburn, MaltonNorth YorkshireYO17 8PQ Tel: +44 (0) 1944 712444 Fax: +44 (0) 1944 710830 www.kingspanpanels.co.uk

For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.

Documents

Fabrications Architectural Features & Cladding …...6 Architectural Features & Cladding Components Kingspan Fabrications Highline Gutters Our pre-coated highline gutter systems are