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Fabrication Facilities
A HEEREMA COMPANY
heerema fabrication group
Heerema Fabrication Group (HFG) owns three large fabrication locations situated around the North Sea and a fabrication workshop facility in Poland, serving clients in energy-related industries with a focus on oil and gas.
All locations in the Netherlands (Zwijndrecht and Vlissingen), the United Kingdom (Hartlepool) and in Poland (Opole) are ideally situated and have large, covered modern halls for prefabrication, assembly and other services. The indoor fabrication halls are among Europe’s largest and are equipped to handle several large projects simultaneously.
HFG specializes in the engineering and fabrication of large and complex structures, mainly for the offshore oil and gas and wind industry. HFG offers a comprehensive range of services, including concept design, front-end engineering, detailed design, procurement, project management, construction, transport and installation, hook-up and commissioning. More than 80% of the platforms on the Dutch Continental Shelf have been fabricated by HFG.
The hundreds of offshore structures built by HFG include bridges, jackets and piles, modules and totally integrated decks for many leading oil and gas companies. It has also delivered onshore modules for refineries, (petro)chemical plants and power stations. For the offshore wind market HFG focusses on topsides and jackets for HVDC / AC platforms. Together with its Innovation Center, HFG aims to serve its clients with innovative, cost-effective and high-quality engineering and fabrication solutions, with strong EPC(I) management capabilities.
Quality performance, safety, occupational health and environmental protection are core to our culture and at the heart of each employee. We are committed to an incident and injury free fabrication environment and the continual improvement of quality, safety, health and the environment. In addition, benchmarking and improvement of the management systems is ensured by the CHEQSERT system. CHEQSERT is a HFG customized assessment protocol which covers a framework of controls that together drive QSHE performance and the continual improvements of the HFG locations. CHEQSERT audits are carried out yearly in partnership with DNV GL to ensure maintenance of the HFG multi-site certification to ISO 9001, ISO 3834-2, EN 1090-1, ISO 14001 and OHSAS 18001.
Prime locations and purpose-built facilities
Fabrication facilities:
Yard Greenland Road Yard Northgate
Total area 48,311 m2 28,090 m2
Main fabrication hall 100 x 37 x 30 m (LxWxH) 100 x 37 x 20 m (LxWxH)
Overhead cranes 2x* (40 t + 40 t), 29 m below hook2x (20 t + 20 t), 30 m below hook
* max engineered lift 400 t
2x 30 t, 19 m below hook1x (20 t + 20 t), 18 m below hook
Prefabrication hall 100 x 37 x 8 m (LxWxH) 60 x 31 x 9 m (LxWxH)
Overhead cranes 4x 10 t, 8,1 m below hook 3x 10 t, 7,4 m below hook
Heerema Hartlepool offers two purpose-built construction facilities located around the sheltered Victoria Harbour in Hartlepool. This prime North East England location affords ready access by sea, air, road and rail and is nestled between Teesside and Tyneside, two of the industry’s major sources of fabrication skills and expertise. The construction sites consist of two fabrication halls and cover 76,401 m2 with a 355-meter 15,000-tons capacity quayside for large load-outs.
The facilities include:• covered large assembly halls • fully equipped prefabrication facilities• covered material stores • covered blasting and painting facilities
WorkshopsTemperature controlled blasting and painting workshop supported by two additional covered shelters for blasting and coating larger structures.
Storage and equipmentHeerema Hartlepool has four large, covered and heated material and consumable storage areas on site. Some 16,100 m of open storage and quarantine space within the covered facilities provide significant on-site capacity.
An extensive array of equipment is available, including permanent lifting capacity up to 400 tons, inside the main fabrication hall fully maintained in accordance with U.K. legislation and manufacturers’ recommendations. We hire specialized cranes for major lifts outside the fabrication halls up to approximately 800 tons.
heerema fabrication group
Heerema Hartlepool
Tools, technology and team effortThroughout our yard, a wide range of tools and equipment are at our staff’s disposal for all aspects of a construction project. Cutting and profiling machines are directly linked to CNC CAD/CAM engineering systems. Teamwork and computer technology are combined to achieve the best possible results. Our IT systems provide fully controlled material flow and give us continuous insight into the production process.
Quality and SafetyHeerema Hartlepool operates HFG’s integrated management system incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO 3834-2, EN 1090-1, ISO 14001 and OHSAS 18001.
Heerema Hartlepool holds accreditation in accordance with PED 97/23/EC for Module H & Module H1 and as such have in place processes and procedures to work within the requirements of these modules and will appoint a responsible person when the project type requires Heerema Hartlepool to take on the role of Manufacturer (usually EPC projects).
SecurityOur facilities are fenced and have 24-hours security and CCTV.
heerema fabrication group
Heerema Vlissingen
Fabrication facilities:
Total area 200,000 m2
Main fabrication hall 100 x 37 x 30 m (LxWxH)
Overhead cranes 3 x 40 t, 30 m below hook
Prefabrication hall 100 x 40 x 6 m (LxWxH)
Overhead cranes 6 x 10 t, 6 m below hook
Blasting & Painting hall 72 x 27 x 10 m (LxWxH)72 x 10 x 6 m (LxWxH)
Mobile cranes 3x range upto 600 t lifting capacity
The Heerema Vlissingen construction yard is strategically situated on an industrial estate in the port of Vlissingen, in the South West of the Netherlands. It is easily accessible by road and inland waterway. The yard has unrestricted access to the sea. The 200,000 m2 construction site has a 720-meter quayside, of which 450 meters are available for large load-outs.
The facilities include:• fully equipped large prefabrication and assembly halls• steel fabrication and electrical workshops• covered blasting and painting facilities
Storage and equipmentThe Heerema Vlissingen yard specializes in the design and construction of lift and launch jackets of all sizes. We also build topsides up to 3,500 tons on this yard.
For the storage of equipment and materials we have three large, covered and heated storage areas on site. Some 12,000 m2 of open storage and 34,500 m2 of quarantine space provide significant on-site capacity.
An extensive array of equipment is available, including permanent mobile (heavy) lifting capacity, fully maintained in accordance with Dutch legislation and manufacturers’ recommendations.
Tools, technology and team effortThroughout our yard, a wide range of tools and equipment are at our staff’s disposal for all aspects of a construction project.
Specially developed ERP software and systems are used to integrally manage the multidisciplinary engineering, procurement and construction processes in our projects. Human ingenuity and computer technology are combined to achieve the best possible results. Fully controlled material flow through information systems support the continuous insight into the production progress.
Quality and SafetyHeerema Vlissingen operates HFG’s integrated management system, incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO 3834-2, EN 1090-1, ISO 14001 and OHSAS 18001.
SecurityOur facility is certified to the ISPS (International Ship and Port Security) standard and is fenced, with 24-hour security and CCTV.
Our fabrication yard in Zwijndrecht, near the Port of Rotterdam, has superb facilities and has extensive experience with the execution of EPC(I) contracts.The construction site covers 146,000 m2 with a 680-meter quayside for load-outs up to 15,000 tons.
The facilities include:• covered large assembly halls • dedicated workshops for structural prefabrication• electrical workshop • piping prefabrication• non-destructive testing• fully conditioned blasting and painting facilities for structural steel and piping
Storage and equipmentFor the storage of equipment and materials we have large, covered and heated storage areas on site. Some 20,000 m2 of open storage and 9,720 m2 heated and covered space provide significant on-site capacity.
An extensive array of equipment is available, including permanent mobile lifting capacity, fully maintained in accordance with Dutch legislation and manufacturers’ recommendations.
heerema fabrication group
Heerema Zwijndrecht
Fabrication facilities:
Total area 146,000 m2
Main fabrication hall 1 204 x 50 x 35 m (LxWxH of doors)
Overhead cranes 280 t lifting capacity
Main fabrication hall 2 132 x 50 x 43 m (LxWxH of doors)
Overhead cranes 300 t lifting capacity
Structural prefabrication shop 132 x 23 x 6 m (LxWxH)
Overhead cranes 7x 5 t lifting capacity
Piping prefabrication shop 102 x 60 x 9 m (LxWxH)
Overhead cranes 6x 5 t lifting capacity
Blasting & Painting shop 50 x 24 x 8,50 m (LxWxH)50 x 24 x 9,50 m (LxWxH)
80 x 12 x 4 m (LxWxH)
Tools, technology and team effortThroughout our yard, a large variety of tools and equipment are at our staff’s disposal for all aspects of a construction project.
Specially developed ERP software and systems are used to integrally manage the multidisciplinary engineering, procurement and construction processes in our projects.
Human ingenuity and computer technology are combined to achieve the best possible results. Subcontractors have their own on-site offices and warehouses, allowing them to fully integrate with the Heerema Zwijndrecht team.
Quality and SafetyHeerema Zwijndrecht operates HFG’s integrated management system, incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO 3834-2, EN 1090-1, ISO 14001 and OHSAS 18001.
SecurityOur facility is certified to the ISPS (International Ship and Port Security) standard and is fenced, with 24-hour security and CCTV.
heerema fabrication groupheerema fabrication group
HFG Polska
Fabrication facilities:
Total area 32,300 m2
Prefabrication hall 120 x 33 x 16 m (LxWxH)Accessibility doors (4):
9 x 14 m, 6 x 9 m, 4 x 6 m, 4 x 6 m (WxH)
Overhead cranes 2x 30 t, 11.25 m below hookmain hoist 32 t
auxiliary hoist 8 t
Column cranes (5) Main hoist 2 t, up to 5 m rotation 180°
The HFG Polska facility is located in Opole, in the south of Poland, on the banks of the river Odra. It is located on an industrial estate adjacent to an inland harbour, enabling transport by inland waterway.
The facilities include:• Equipment can be loaded with a 500-tons gantry crane installed on a runway. • Maximum size restrictions for inland water transport are 37 x 6,75 meters
with a height of 6,5 meters by barge and 4 meters by push boat. • The site is also accessible by rail.• The facility includes a large covered fabrication hall for the prefabrication of
small offshore steel structures and substructures.
On-site supportHFG Polska initially provided construction services and high-skilled workers to HFG’s three fabrication locations situated around the North Sea. Today, HFG Polska is specialized in the prefabrication of small offshore steel structures and substructures for the Heerema Fabrication Group fabrication facilities in the Netherlands (Vlissingen and Zwijndrecht) and the United Kingdom (Hartlepool), as well as other clients in energy-related industries with a focus on the oil and gas market.
All workers are employed by HFG Polska and trained to the highest safety and quality standards of the Heerema Fabrication Group. The welders, fitters and general steelworkers alternate between working on HFG Polska site and HFG fabrication locations, providing them with unique experience. This creates a stable social structure for our people and a skilled and reliable workforce for the company.
Heerema fabrication group operates two Deepwater Construction Vessels: Balder and Aegir. Both vessels are capable of laying pipe in J-lay mode; the Aegir can also lay pipe in Reel-lay mode.
Oil & gas and energy-related industriesHFG Polska focuses on projects in specialized markets for our clients serving the oil & gas and energy-related industries.
(Pre)fabrication of steel and piping constructions for:• bridges, portals, ladders, stairs, railings etcetera for topsides and jackets • plate girders, grillages and cribbing• pipework• rigging platforms
Quality and SafetyHFG Polska operates HFG’s integrated management system incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO 3834-2, EN 1090-1, ISO 14001 and OHSAS 18001.
SecurityOur facility is fenced and has 24-hours security and CCTV.
www.heerema.com
Heerema Fabrication Group SE
Noordweg 8
3336 LH Zwijndrecht
P.O. Box 58
3330 AB Zwijndrecht
The Netherlands
Tel.: +31 [0]78 625 04 25
E-mail: [email protected]
April 2016
Fabrication locations:
Heerema Zwijndrecht B.V.Noordweg 83336 LH Zwijndrecht
P.O. Box 543330 AB ZwijndrechtThe Netherlands
Tel.: +31 [0]78 625 02 50E-mail: [email protected]
Heerema Vlissingen B.V.Belgiëweg-Oost 1, Harbor no. 84014455 TT NieuwdorpVlissingen-Oost
P.O. Box 50604380 KB VlissingenThe Netherlands
Tel.: +31 [0]113 618 000E-mail: [email protected]
Heerema Hartlepool Ltd.Greenland RoadHartlepool TS24 0RQUnited Kingdom
Tel.: +44 [0]1642 340 200E-mail: [email protected]
HFG Polska Sp. z o.o.ul. Berylowa 245-641 OpolePoland
Tel.: +48 77 54 88 000E-mail: [email protected]
