F-34480_Instructions_HPB-BAPB Series (September 2000)

7/29/2019 F-34480_Instructions_HPB-BAPB Series (September 2000)

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HPB SERIESROLL-IN PROOF BOXES

MODELS

HPB1 ML-132003

HPB2 ML-132004

HPB4 ML-132005

701 S. RIDGE AVENUE

TROY, OHIO 45374-0001

937 332-3000

www.hobartcorp.com FORM 34480 (Sept. 2000)


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2 HOBART CORPORATION, 2000

Model HPB1 Proof Box Model HPB2 Proof Box

Model HPB4 Proof Box


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3

Installation, Operation, and Care ofHPB SERIES PROOF BOXES

SAVE THESE INSTRUCTIONS

GENERAL

The HPB Series Roll-In Proof Boxes are one-, two-, or four-rack cabinets for proofing dough. The ProofBoxs AirWash Humidification System provides ideal proofing conditions and includes accuratecontrols for temperature, humidity, and time.

Interior and exterior construction is 300 series stainless steel throughout. Interior bumper guards areprovided for the left, right, and rear walls.

Glass door is an option on the single rack model only. Door hinging on the single door unit can bereversed, if necessary, by a service technician (but a new ramp is required). Two-door units are hingedon the side walls and open out from the middle. There is no center post. A door closer is provided abovethe right hand door.

Proofers may be ordered with either the Proof Box control or with the Thaw Proofer control:

The Proof Box control is a single-stage control which controls temperature, humidity, and time.

Thaw Proofer control is a two-stage control that can work just like the Proof Box control; or, it canalso allow an initial Thaw stage to be automatically followed by a Proof stage. Each stageindependently controls temperature, humidity, and time.

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INSTALLATION

UNPACKING

Immediately after unpacking, check for possible shipping damage. If the cabinet is found to bedamaged, save the packaging material and contact the carrier within 15 days of delivery.

Prior to installation, test the electrical service to verify that it agrees with the data plate located in theupper left corner inside the cabinet.

ASSEMBLY

Some components can be removed to allow the cabinet to passthrough short or narrow doorways.

Door(s) and hinges can be removed, as follows:

1. Lift up and remove the front trim panel.

2. Carefully lay the front trim panel on top of the cabinet avoiddamaging the control wires.

3. Remove the three screws which secure the upper hinge plateto the cabinet (Fig. 1). This will remove hinge tension. Removethe nut underneath the lower hinge plate which secures thebottom hinge. Remove the door. Remove lower hinge plate(Fig. 1).

4. If the hinge mechanism should becomeuncocked while changing the door, itwill be necessary to recock the hinge

mechanism. To do this, remove thedoor from the cabinet and position thedoor face down on a work table. Usinga 5/16" open end or adjustable wrench,turn the hinge mechanism shaft 135(Fig. 2).

5. Replace the hinge plates and door(s)in the reverse order of disassembly.

The humidifier and control box on top of theproof box cannot be removed to pass through

short openings.

ASSEMBLY Model HPB4

Model HPB4 is shipped in two main sections, front and rear, which must be assembled at the site.Position the rear half (without doors) as near to the desired final location as possible. Remove eighthex bolts at the bottom rear of the front section. Remove eight hex bolts at the bottom front of the rearsection. Apply a bead of aluminum colored RTV, provided, on the entire rear joint immediately before

joining the front section.

PL-50961

TURN 135

UNCOCKED POSITION

POSITION 1 (LEFT-HAND HINGED DOOR)

COCKED POSITION

13 5

TURN 135

UNCOCKED POSITION COCKED POSITION

13 5

POSITION 2 (RIGHT-HAND HINGED DOOR)

POSITION DOOR IN ONE OF THE TWO POSITIONS SHOWN.

PL-53452

UPPERHINGE

SCREWS(3 )

LOWERHINGE

SCREWS(6 )

NU T

Fig. 2

Fig. 1


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5

Fig. 3

Look at the Cam Locks which are used to join andlock the front and rear sections together. The CamLocks on the left and right sides of the rear half arepositioned so that they will swing down and clamponto the pins located in the front section.

To lock the Cam Locks on the left side and ceiling,a 5/16" Hex Wrench (not provided) must be turnedcounterclockwise in the Hex Openings of the CamLocks. To lock the Cam Locks on the right side, the5/16" Hex Wrench must be turned clockwise in theHex Openings of the Cam Locks (Fig. 3).

Move the front half of the Proof Box to its finalposition so it mates with the rear half.

Lock the nine Cam Locks. Turn the three CamLocks on the left side and the three on topcounterclockwise. Turn the three Cam Locks onthe right side clockwise. Wipe-off any excess RTV

at the section joint. When all Cam Locks areproperly tightened and locked, insert the PlugButtons, provided, in the nine Cam Lock holes.

Humidifier Crossover Duct Assembly - Model HPB4

On Model HPB4, the Crossover Duct is shipped loose and must be assembled after the front and rearsections are joined. Remove the cover on the front fan unit by removing six screws. Apply a bead ofclear RTV (provided) to all mating surfaces of the crossover duct, humidifier, and front fan unit. Makesure the end of the crossover duct with the two plain flanges faces the humidifier section. Slide thecrossover duct (Fig. 4) into place so the flanges fit the slots in the humidifier and front fan unit. Securethe crossover duct using nine #10-24 Phillips head screws provided. Replace the front fan unit coverand secure it using nine #10-24 Phillips head screws.

Fig. 4

FOAM PANEL SKIN

HEX OPENING

CAM FAST UNLOCKED

LOCKING ARM

STOP

STOPFOAM

CAM FAST LOCKED

LOCKING ARM

LOCKING PIN

HEX WRENCH

PIN ASSEMBLY

ON GROOVE OF PANEL

LOCK ASSEMBLY

ON TONGUE OF PANEL

HUMIDIFIER

REAR SECTION

CROSSOVER DUCT

FRONT FAN UNIT

FRONT SECTION

CONTROLS

REAR FAN UNIT

ELECTRICAL BOX

CONDUIT NUT

CONDUIT CABLE


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ASSEMBLY ELECTRICAL WIRING Model HPB4

WARNING: ELECTRICAL AND GROUNDING CONNECTS MUST COMPLY WITH THE APPLICABLEPORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICALCODES.

WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE

DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.

Remove the top panel from the electrical box located on the top of the rear section. Extend the flexibleconduit cable from the front fan unit to the mating conduit fitting on the electrical box. Insert the twowires from the front fan unit conduit cable into the electrical box. Connect the two wires from the frontfan unit conduit cable to terminal block location J2, terminals 1 and 2 in the electrical box per the wiringdiagram. Tighten the conduit connector nut "Finger Tight" to the mating conduit fitting on the front ofthe electrical box (Fig. 4). Replace the top panel on the electrical box.

Also, connect the three cables to the Controls (Fig. 4). A nine pin cable connects to the connector onthe electrical box and to another nine pin connector on the Controls. A two wire cable extends fromthe electrical box and connects to a mating connector that extends from the Controls. The cable from

the humidifier requires an extension cable that is shipped with the unit. All cables have separate uniqueconnectors.

Assemble the Floor Plate over the Floor Joint Model HPB4

Place the floor plate over the floor joint where the front and rear sections join. Mark the twelve holesin the floor plate using the floor plate as a template. Drill twelve 3/16" diameter holes through the markedhole locations in the top-surface of the cabinet floor. Install the twelve rivets, provided, to secure thefloor plate over the joint of the cabinet floor using a rivet tool, not provided.

LEVELING

Once the cabinet is in its final position, replace any components that may have been removed and thenlevel the cabinet front-to-back and side-to-side using shims as required.

SEALING THE BASE

Before installing the ramp, seal between the base of the cabinet perimeter and the floor by applyinga bead of NSF-listed sealant, such as Dow Corning 732 or Devcon Silicone #17150.

INSTALLING THE RAMP

On models HPB2 and HPB4, lower the ramp in place so the notches on the ramp slide over the twomounting brackets on either side of the center screws.

On model HPB1, back out the four screws along the front edge of the bottom. Lower the ramp in placeso the notches on the ramp slide over the 4 screw heads.


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PLUMBING CONNECTIONS

WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY,AND PLUMBING CODES.

Make sure the water supply has proper hardness, pH and chloride concentration. The recommendedwater hardness range is 4 6 grains per gallon. The recommended pH range is 6.5 to 8.0. The

acceptable range for chloride concentration is 0 30 ppm. Consult your local water company and/orwater conditioner dealer before installing the Proof Box.

Water Connection

Connect the water supply to the incoming waterconnection located at the top rear (Fig. 5). The1/8" NPT external threaded fitting on the filter,provided for the incoming water connection, isplumbed to the solenoid valve and ready for theferrule fitting of 1/4" copper tubing. The water lineshould provide 40 60 psig flowing pressure.

Drain Connection

The copper pipe extending from the rear of thehumidifier (Fig. 5) must be extended to an opendrain. Plastic (Tygon) 1/2" I.D. tubing and atubing clamp are recommended. Avoid bendsand kinks. A vented drain line (open gap-type)is recommended to avoid air lock.

ELECTRICAL CONNECTIONS

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH APPLICABLEPORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICALCODES.

WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THEDISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.

Refer to the wiring diagram supplied with the cabinet.

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Fig. 5

PL-41447-1

DRAIN CONNECTION

WATER CONNECTION

Model HPB1 Shown


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OPERATION

CONTROLS Proof Box (Fig. 6)

Fig. 6

On-Off Switch Turns the Proofer Control On or Off.

ON

OFF

TEMP normally displays the Set-Point Temperature.

To adjust the Set-Point Temperature, press and hold SET while using

to Increase or to Decrease.

VIEW displays the Actual Temperature.

HUM displays the Humidity Set-Point.

To adjust the Humidity Set-Point, press and hold SET while using

to Increase or to Decrease.

TIMER displays the minutes remaining [zero (0) indicates not in use].

To set the Time, press and h oldSET

STOP whi le usi ng to Increase

or to Decrease.

To start the Timer, press START . The Time (minutes) displays and begins

flashing as it counts down. When the Timer reaches zero (0), a beeper

sounds for 30 seconds. To stop the beeper, pressSET

STOP.

ON-OFF, TEMP, HUM, and TIMER functions described above, also apply to the THAWPROOFER, page 9.

SET VIEW

TEMP

F

SET

HUM

%

START

TIMER

SET

STOP

ON

OFF

PROOF BOX

SET VIEW

TEMP

F

SET

HUM

%

START

TIMER

SETSTOP


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CONTROLS Thaw Proofer (Fig. 7)

THAW PROOFER

ON

OFF SET VIEW

TEMP

F

SET

HUM

%

MODE

SET THAW

PROOF

AUTOMATIC

START

TIMER

SET

STOP

Fig. 7

Press MODE and or to select Proof, Set Thaw, or Automatic mode.

The mode lights indicate control function:

PROOF mode allows you to set Temperature, Humidity, and Timevalues for manual or automatic proofing operations. To start a

manual (non-timed) proofing operation, press START . To setTemperature, Humidity, and Time, refer to the previous page.

SET THAW mode allows you to set Temperature, Humidity, and Timevalues for the Preheat and Thaw portions of an Automatic cyclewithout disturbing an ongoing proofing operation. Thaw values areset the same as Proofer values refer to page 8. Control returnsto manual Proof mode if no buttons are pressed in 30 seconds. Toenter Set Thaw mode, the timer must not be running.

AUTOMATIC displays Thaw Temperature and Thaw Humidity.

Thaw Temperature flashes when reached, indicating ready-to-load. Load the product and press START to begin an Automatic Thaw

and Proof cycle.

AUTOMATIC THAW maintains the Thaw Temperature and ThawHumidity while the Thaw Time counts down. After the Timer countsdown to zero, the control immediately goes into Automatic Proof.

AUTOMATIC PROOF maintains the Proof Temperature and ProofHumidity while the Proof Time counts down. After the Timer counts

down to zero, the control beeps and the display flashes indicatingthat the product is ready to be unloaded from the proofer and movedto an oven for baking. The control returns to manual Proof mode.

During Automatic mode

To cancel the Thaw portion of an Automatic cycle, press Timer Set/Stop and advance to the Proof portion.

To cancel the entire Automatic Thaw and Proof cycle, press the Mode button and return to manual Proof.

SET THAW

PROOF

AUTOMATIC

SET THAW

PROOF

AUTOMATIC

SET THAW

PROOF

AUTOMATIC

SET THAW

PROOF

AUTOMATIC

SET THAW

PROOF

AUTOMATIC

SET THAW

PROOF

AUTOMATIC

MODE

SET

STOP


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REMOTE CONTROL Proofer and Thaw Proofer (Fig. 8, When Equipped)

Fig. 8

The Remote Control is used in conjunction with either Proofer Controls or Thaw Proofer Controls

described on the previous two pages. The MODE key is used only on Thaw Proofer models.

PROOFING

Controlled temperature and humidity in the proofer promotes yeast fermentation which generates gasand causes the dough to rise. Proofing takes from 45 60 minutes depending on the product. Atemperature setting of 95F and humidity at 85% are typical but will vary slightly depending on theproduct being proofed. Ask your dough supplier for information so you can make a chart with theTemperature, Humidity, and Proof Times required for the products you will be baking.

Connect Remote Control

Phone Jack to terminal

on Electrical Box on Top

of Unit

START

TIMER

SET

TIMER

MODE

SET

HUM

VIEW

TEMP

SET

TEMP


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MAINTENANCE

WARNING: DISCONNECT ELECTRICAL POWER BEFORE CLEANING.

CLEANING

Cabinet

Clean the inside of the cabinet and the doors weekly with a warm water solution of mild household liquiddishwashing detergent (such as Palmolive green or Ivory). Do not use anything containing grit,abrasive materials, bleach, harsh chemicals, or chlorinated cleaners. Be cautious with new orimproved formulas; use only after being well tested. Rinse thoroughly and dry with a clean soft cloth.Do not use steel wool to clean surfaces.

Side Ducts

The Side Duct(s) can be removed for cleaning by unscrewing the Phillips head screws (four on each

side). Replace Side Duct(s) and snug all Phillips head screws after cleaning.

Ramp

The Ramp can be removed for cleaning and reinstalled (refer to page 6).

NOTE: Failure to follow instructions may void your Hobart warranty.

Gaskets

Door gaskets should be cleaned weekly using a warm water solution of mild household liquid

dishwashing detergent (such as Palmolive green or Ivory). Never allow gaskets to contact concentratedcleaners or disinfectants. This can cause premature failure of the gasket material.


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SERVICE

For additional information or to discuss a maintenance program, contact your local Hobart-authorizedservice office.

FORM 34480 (Sept. 2000) PRINTED IN U.S.A.

Documents

F-34480_Instructions_HPB-BAPB Series (September 2000)