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Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 Digital Re-print - November | December 2012 EXTRUSION: an ever growing aspect of the Indian food processing industries www.gfmt.co.uk

EXTRUSION: an ever growing aspect of the Indian food processing industries

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Today, we are witnessing dramatic changes in lifestyle which in turn is resulting in changes in consumption patterns of consumers across the world. The lifestyle change of the consumers, across demographics, is associated with demand for more convenience and healthy foods. The demand for convenience foods has been addressed by the food industry through adoption of innovations of food scientists, technologist and packaging experts. This has resulted in a range of convenience foods across all categories of the food industry. The growth in the processed foods segment has been one of the most noticeable trends in the recent years in the Indian market.

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Page 1: EXTRUSION: an ever growing aspect of the Indian food processing industries

Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872

Digital Re-print - November | December 2012

EXTRUSION: an ever growing aspect of the Indian food processing industries

www.gfmt.co.uk

Page 2: EXTRUSION: an ever growing aspect of the Indian food processing industries

Today, we are witnessing dramatic changes in lifestyle which in turn is resulting in changes in consumption

patterns of consumers across the world. The lifestyle change of the consumers, across demographics, is associated with demand for more convenience and healthy foods. The demand for convenience foods has been addressed by the food industry through adoption of innovations of food scientists, technologist and packaging experts. This has resulted in a range of convenience foods across all categories of the food industry. The growth in the processed foods segment has been one of the most noticeable trends in the recent years in the Indian market.

Tapping India’s potentialIndia’s humungous market size, ravenous

appetite for food (given the existing low per capita consumption) with growing incomes and changing lifestyles create incredible market opportunities for food producers, machinery makers, food technologists and service providers. In addition, the policies of the government are investor-friendly and, importantly, financial, technological and human resources are readily avaliable in the country.

The sector has grown at seven percent a year until the Tenth Five Year Plan. With rising incomes and demographic pressure, growth is set to register 10 percent and more.

As demand for foods including conven-ience foods, packaged and branded goods increases, so does awareness about health and food safety. While food standards and labelling laws are becoming stricter by the day in developed economies, they are

increasingly being recognised as important in India too.

Food retail is taking-off and as it increases, the availability of processed foods will widen. The process of disintermediation has begun and supply chain efficiencies are set to improve.

A prominent feature of the processed foods industry is the presence of multi-national corporations. Many have already identified the potential of the Indian market.

Government backingThe Ministry of Food Processing

Industries has a number of incen-tives schemes that entrepreneurs can benefit from. Given the huge market potential, the Indian gov-ernment considers food process-ing as ‘sunrise’ industry.

Major trends in the Indian food processing industries reveal an expanding product variety and improved packaging. Interestingly, regional brands are coming to the fore. Improvements are seen in food retail environment.

Mergers and acquisitions are beginning to happen. This trend, currently nascent, will eventually lead to consolidation of capaci-ties and modernisation. Beyond-border investments take place from India.

The Indian government allows 100 percent foreign direct invest-ment in the food processing industry. A number of overseas businesses are currently looking at India as an investment destination. Investment opportunities are avail-able not merely in food produc-

tion, but also in infrastructure development, marketing, inspection and testing services, technology development and so on.

Given the skew in income distribution among the population, there will be demand for processed foods at every price point – from low-end product to high-end product. This is a big advantage to producers while examining market size and investment.

Nutrition securityWhile our country’s economic growth

Table 1: India - Area and Production of Agricultural Products

(Production in million tons) IndiaIndia’s

Rank in World

Arable Land (million ha) 151 2

Irrigated Land (million ha) 55 1

Cattle (million heads) 186 2

Wheat 93.9 2

Rice 104 2

Coarse grains (including maize) 42.22 3

Milk 100 1

Fruits 47 2

Vegetables 82 2

Edible Oilseeds 30 3

Pulses 18 1

Sugarcane 350 2

Tea 0.85 1

EXTRUSION: an ever growing aspect of the Indian food

processing industries

by Raj Kapoor, Managing Director, Assocom-India Pvt. Ltd, India

Grain&feed millinG technoloGy22 | november - december 2012

FEATURE

Page 3: EXTRUSION: an ever growing aspect of the Indian food processing industries

Today, we are witnessing dramatic changes in lifestyle which in turn is resulting in changes in consumption

patterns of consumers across the world. The lifestyle change of the consumers, across demographics, is associated with demand for more convenience and healthy foods. The demand for convenience foods has been addressed by the food industry through adoption of innovations of food scientists, technologist and packaging experts. This has resulted in a range of convenience foods across all categories of the food industry. The growth in the processed foods segment has been one of the most noticeable trends in the recent years in the Indian market.

Tapping India’s potentialIndia’s humungous market size, ravenous

appetite for food (given the existing low per capita consumption) with growing incomes and changing lifestyles create incredible market opportunities for food producers, machinery makers, food technologists and service providers. In addition, the policies of the government are investor-friendly and, importantly, financial, technological and human resources are readily avaliable in the country.

The sector has grown at seven percent a year until the Tenth Five Year Plan. With rising incomes and demographic pressure, growth is set to register 10 percent and more.

As demand for foods including conven-ience foods, packaged and branded goods increases, so does awareness about health and food safety. While food standards and labelling laws are becoming stricter by the day in developed economies, they are

increasingly being recognised as important in India too.

Food retail is taking-off and as it increases, the availability of processed foods will widen. The process of disintermediation has begun and supply chain efficiencies are set to improve.

A prominent feature of the processed foods industry is the presence of multi-national corporations. Many have already identified the potential of the Indian market.

Government backingThe Ministry of Food Processing

Industries has a number of incen-tives schemes that entrepreneurs can benefit from. Given the huge market potential, the Indian gov-ernment considers food process-ing as ‘sunrise’ industry.

Major trends in the Indian food processing industries reveal an expanding product variety and improved packaging. Interestingly, regional brands are coming to the fore. Improvements are seen in food retail environment.

Mergers and acquisitions are beginning to happen. This trend, currently nascent, will eventually lead to consolidation of capaci-ties and modernisation. Beyond-border investments take place from India.

The Indian government allows 100 percent foreign direct invest-ment in the food processing industry. A number of overseas businesses are currently looking at India as an investment destination. Investment opportunities are avail-able not merely in food produc-

tion, but also in infrastructure development, marketing, inspection and testing services, technology development and so on.

Given the skew in income distribution among the population, there will be demand for processed foods at every price point – from low-end product to high-end product. This is a big advantage to producers while examining market size and investment.

Nutrition securityWhile our country’s economic growth

Table 1: India - Area and Production of Agricultural Products

(Production in million tons) IndiaIndia’s

Rank in World

Arable Land (million ha) 151 2

Irrigated Land (million ha) 55 1

Cattle (million heads) 186 2

Wheat 93.9 2

Rice 104 2

Coarse grains (including maize) 42.22 3

Milk 100 1

Fruits 47 2

Vegetables 82 2

Edible Oilseeds 30 3

Pulses 18 1

Sugarcane 350 2

Tea 0.85 1

EXTRUSION: an ever growing aspect of the Indian food

processing industries

by Raj Kapoor, Managing Director, Assocom-India Pvt. Ltd, India

Grain&feed millinG technoloGy22 | november - december 2012

FEATURE

story is real in terms of human development indicators, the performance has been a cause for concern. India is way down in the Human Development Index and very high in Global Hunger Index. As per National Family Health Survey, 42.5 percent of children under the age of five are underweight and 69.5 percent anaemic. Pervasive malnutrition and under-nutrition is reported across the country. Serious calorie and protein deficiency is seen especially in rural areas. The risk that the country may rapidly move towards nutrition insecurity is real.

Given the age profile of the population (31 percent below the age of 15, and 53 per-cent below the age of 25 representing the future of India), the implications are serious. Malnutrition exerts long-term adverse effect on human health, labour productivity and general wellbeing. It is recognised that per-petual under-nutrition results in low resist-ance to infections and increased morbidity.

Versatile processing Extrusion technology is one of the most

versatile food processing techniques with wide range of applications. One of the most important applications of extrusion technol-ogy is to produce healthy and nutritious alternates /analogues to some staples. Also, extrusion technology can help in utilising low cost raw materials as well as underutilised grains to manufacture these analogues in

large quantities. One of the unique features of this tech-nology is to fortify processed food products with micro-nutrients.

As extrusion process is a high temperature short time process, it can retain the micronutrients efficiently. Some of the most promis-ing products that can allevi-ate both micronutrient and macronutrient malnutrition are, textured protein prod-ucts, lentil analogue, recon-stituted rice, snack products etc. All these products can be efficiently fortified with various micronutrients.

A variety of applications

One further advantage of this technology is to reduce the cooking time of the proc-essed products. This has an economic advantage while using these processed prod-ucts in the feeding programmes. This technol-ogy can be used to manufacture a number of processed and value added food products in large volumes. Some of the products and applications which have relevance to food

and nutrition security in India include: micro-nutrient fortification of basic commodities; manufacturing reconstituted rice; production of textured soy proteins in large volumes; manufacturing high protein snacks.

Table 2:

CategorySize

(Million Rupee)

Size (Million US$)

Growth (%)

Packaged Milk 11000 220 7

Biscuits 6500 130 17

Edible Oil 6100 122 13

Tea 3700 74 8

Savory Snacks * 2100 42 19

Confectionery 2100 42 12

Vegetable Oil 1950 39 7

Milk Food Drinks (MI Ds) 1450 29 2

Ghee (Clarified Butter) 1300 26 17

Salt 1300 26 13

Baby Foods 1100 22 1

1000 million (Indian Rupee) = 20 million US$

Source – AC Nielsen retail audit, All India (Urban + Rural), MAT Dec 2006

Grain&feed millinG technoloGy november - december 2012 | 23

GLOBAL MILLINGCONFERENCE 1st

CHENNAI, INDIA

7-9 February 2013

Safety, sustainability and food supply in milling for the 21st Century

• Raw materials - demand & supply trends    • Food & food safety    • Milling technology developments    • Nutrition & formulation    • Environment & sustainability    • Food security• Storage & transportation

Find out more at:

http://bit.ly/QpgZGW

Jointly organised by Assocom and Grain & Feed Milling Technology magazine

Indiathe world’s second largest market

• Raw materials - demand & supply trends    

• Milling technology developments    

GMC_90x132mm.indd 1 16/10/2012 16:50

FEATURE

There is nothing quite like IPPE. The integra-tion of three interna-

tionally recognised trade shows brings suppliers and buyers together for education, technol-ogy exchange and network-ing encompassing the entire spectrum of farm to table.

This year, the combination of the International Feed Expo (IFE), the International Poultry Expo (IPE), and the American Meat Institute’s International Meat Expo (IME) will attract over 25,000 attendees from over 100 countries and over 1,100 exhibitors.

While the IPE focuses on poul-try and egg producers and the IME meat processing, the IFE is designed for manufacturers of feed, pet food, feed ingredients and equipment.

In addition to the mammoth 400,000 square feet trade show, there will also be a full education programme with sessions in English, Spanish and Portuguese.

GFMT caught up with Sarah

Novak, vice president, membership and public relations, American Feed Industry Association, USA to talk about her involvement with the event.

What is your role at IPPE?I am one of three points of con-

tact for the International Production and Processing Expo, who also include Dr. Charlie Olentine, U.S. Poultry & Egg Association and Anne Halal, American Meat Institute. Olentine and his team focus on the International Poultry Expo part of IPPE; Halal and her team focus on the International Meat Expo and I, along with the staff at AFIA, focus on the International Feed Expo.

What are the themes of IPPE?

‘One Show, Once A Year…Endless Opportunities’ sums it up well. With three partners this year, there are endless opportunities for attendees in all the feed and protein sectors.

The IPPE offers one location for the feed industry to network, learn

about and see the latest in new technology. The three combined expos offer an unprecedented opportunity to access a dynamic purchasing audience, key decision makers and international customers from all segments of the industry.

With so many industry shows, why should people attend IPPE?

The show offers a unique opportunity for attendees to net-work with others in the feed and grain industry, to see the latest tech-nological developments first-hand, and to meet with the designers and technical staffs behind these new developments.

What are you going to make sure you do at IPPE?

I would encourage people to visit the Tech XChange as well as the New Products area. The Tech XChange will provide 20-minute educational presentations from exhibitors on new products and services. The New Product Showcase is an area where exhibitors will have posters highlighting new product and technologies for the feed, poultry and meat industries.

How has the IPPE changed and developed?

IPPE continues to expand year after year and in 2013, with the addition of AMI’s International Meat Expo, it is expected to be the largest expo yet. In addition, as attendees provide feedback on various educational programme needs, IPPE has added additional pro-graming to meet those needs.

The Pet Food Conference was added six years ago to address the needs of pet food and pet food ingredient manufacturers. Today the Pet Food Conference is a premier event addressing the regulatory issues impacting today’s pet food industry.

The American Meat Institute and USPOULTRY are both focus-ing on education programmes that will meet the needs of their specific industries, bringing us together to exchange ideas and uncover new solutions for our businesses. This consolidation allows our core audi-ence and the suppliers that partner with them to visit fewer shows, and get more out of their time away from their plants or offices.

More inforMation:Wbsite: www.ippe13.org

‘One show, once a year…endless opportunities’ January 28 - February 1, 2013, Atlanta, USA

Events

Grain&feed millinG technoloGy48 | november - december 2012

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Designed for detection on grain, feed and granules•Zone 20 approved - for use inside bins and hoppers•With integrated amplifier and change-over relay•Reliable and resistant•Easy to mount•

Page 4: EXTRUSION: an ever growing aspect of the Indian food processing industries

Innovations for a better world.

Mixing at the highest level. Whether you mix powders, flakes, or granular materials

– the horizontal mixing process of the Bühler Sanimix is synonymous with an

unrivaled homogeneous product mix within extremely short mixing and discharge

times. Available in the form of a paddle- or chopper mixer, the Sanimix is optimally

equipped to handle both dry and specialty mixes. The unique geometry of the

mixing trough and tools ensures a consistent and repeatable mixing accuracy.

And needless to say that all this comes in the tried and true, rugged Bühler design

of sanitary stainless steel. Sanimix – mixing at the highest level.

www.buhlergroup.com/sanimix

Sanimix MRMA.

Highest mixing

performance.

Outstanding homogeneity. The perfect

match between the mixing trough and

the mixing tools ensures homogeneous

mixing results.

Ultimate sanitation. Stainless steel and

an inner surface without gaps satisfy

the most rigorous sanitation standards.

Tailor-made. Four machine sizes, two

surface finishes, and numerous options

allow an optimal adjustment to individual

requirements.

High throughput capacity. High mixing

capacity thanks to extremely short

mixing and fast discharge times.

Easy maintenance. Easy to operate,

easy to clean.

Bühler AG, Grain Milling, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 66 11

[email protected], www.buhlergroup.com

Page 5: EXTRUSION: an ever growing aspect of the Indian food processing industries

Innovations for a better world.

Mixing at the highest level. Whether you mix powders, flakes, or granular materials

– the horizontal mixing process of the Bühler Sanimix is synonymous with an

unrivaled homogeneous product mix within extremely short mixing and discharge

times. Available in the form of a paddle- or chopper mixer, the Sanimix is optimally

equipped to handle both dry and specialty mixes. The unique geometry of the

mixing trough and tools ensures a consistent and repeatable mixing accuracy.

And needless to say that all this comes in the tried and true, rugged Bühler design

of sanitary stainless steel. Sanimix – mixing at the highest level.

www.buhlergroup.com/sanimix

Sanimix MRMA.

Highest mixing

performance.

Outstanding homogeneity. The perfect

match between the mixing trough and

the mixing tools ensures homogeneous

mixing results.

Ultimate sanitation. Stainless steel and

an inner surface without gaps satisfy

the most rigorous sanitation standards.

Tailor-made. Four machine sizes, two

surface finishes, and numerous options

allow an optimal adjustment to individual

requirements.

High throughput capacity. High mixing

capacity thanks to extremely short

mixing and fast discharge times.

Easy maintenance. Easy to operate,

easy to clean.

Bühler AG, Grain Milling, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 66 11

[email protected], www.buhlergroup.com

Page 6: EXTRUSION: an ever growing aspect of the Indian food processing industries

starches, precooked pasta, protein enriched foods. There are more 5,000 manufactur-ers of extruded snacks including 10 major corporate like Britannia, PepsiCo, ITC Foods and Parle Agro.

But it not just foodstuffs that can benefit from extrusion; there are also a variety of options for animal feeds such as pet foods and treats, aquafeed, hygienic animal feeds.

Guiding principlesIn view of the emerging challenges to fine

cereals rice and wheat as well as emerging nutrition security challenge facing hundreds of millions, extruded foods offer lots of opportuni-ties to tackle and food and nutrition security. Moreover, it is need of hour that food, more specifically nutritious food, should become a basic human right. The threat of nutrition insecu-rity and pervasive malnutrition / under-nutrition needs to be addressed with great urgency.

India has a predominantly young popula-tion with 53 percent of citizens below the age of 25 and 31 percent below 15; the nutrition status for this young demographic deserves to be improved.

Several welfare programmes (in which food is an integral part) currently in opera-tion must aim to include locally grown / avail-able cereals that are at once economical and nutritious. In addition, the millions of growers need improved crop marketability and more remunerative returns.

typical combination of pulses and cereal. As far as cost of protein is concerned, protein cost from dal analogue is almost one third of protein from tur/moong/urad dal.

Another unique characteristic of this product is it is very easy to cook. As it is a pre-cooked product it takes less than 10 minutes to cook on open flame compared to more than 25 minutes for other dals. This characteristic is of utmost economic

value especially in saving fuel costs during cook-ing for the mid-day meal programs. Also, this product can be a per-fect vehicle for micro-nutrients fortification to combat deficiencies such as iron, zinc and vitamin A. Above all this prod-uct which has a good amount of protein from

soy can certainly help in reducing certain diet related degenerative diseases like heart disease and osteoporosis.

Expanding extrusionThe Indian extruded food and snack

food segment has been growing at 15 per-cent per year. Opportunitites for extruded food products include textured vegetable proteins, ready to eat breakfast cereals, expanded snacks, infant foods, modified

Modern food processing methods offer an economic, nutritious and healthy alternate to this crisis without compromising the taste and food habits.

Cooking dal by extrusionExtrusion cooking, one of the versatile

food processing technologies can be put to use to manufacture soy-based dal (lentil) analogue using locally available raw materials.

Dal analogue is made from edible grade defatted soya flour, whole-wheat flour and turmeric powder. As dal analogue is made from in expensive raw materials, it is less than half the price of Tur dal to the consum-ers. Dal analogue has more than 30 percent protein which is more than 30 percent increase in protein content compared to some of the traditional dals like Tur, Moong and Chana. The quality of protein is superior to any of the dals as this product has the

"India has a predominantly young

population with 53 percent of citizens

below the age of 25 and 31 percent below

15; the nutrition status for this young

demographic deserves to be improved"

AB Vista Adifo N.V. Advantique Group Pte Ltd AEMIC Agromatic AG Akzo Nobel Surface Chemistry AB Alapala Machine Industry and Trade Inc. Almex b.v. AMB Events American Feed Industry Association APK-Inform Agency Assocom-India Pvt. Ltd. Australasian Milling Conference 2012 Bastak Gida Makine Medikal paz. Lth. Lhr. San. Tic. Ltd Sti Beijing Lanneret International Exhibition Co., Ltd Beijing Show World International Exhibition Co., Ltd. Bentall Rowlands Ltd BinMaster Borregaard Brabender GmbH & Co KG Braime Elevator Components Ltd Bridge2Food Bruker Optik GmbH BTO Exhibitions BV Buhler AG Business Empire Exhibition CargoTec Sweden AB Centre for Management Technology Chief Industries UK Ltd ChinaFeedOnline.com Chopin Technologies COMEDEPRO INTERNACIONAL S.A DE C.V Consergra s.l Croston Engineering Ltd Cultura Technologies Limited Datastor Systems Ltd Denis

DLG e.V. / German Agricultural Society Duxes Business Consulting Inc. EuroKarma Expogroup EXPOKHLEB Extru-Tech Inc Fiera Milano Spa Filip GmbH Fischbein SA Foretell Business Solutions Pvt Ltd Forschungsinstitut Futtermitteltechnik der IFF Fundiciones Balaguer S.A. Globalgap c/o Foodplus GmbH Haymarket business exhibitions Hydronix Ltd IAOM IAOM Mideast & Africa District IBC Asia (S) Pte Ltd ICC - International Association for Cereal Science and Technology IFWexpo Heidelberg GmbH International Grains Council International Research Network Ltd Ipack-Ima Spa Jacob Sohne GmbH & Co JCB Consulting Ltd JSConwell Ltd KIEV INTERNATIONAL CONTRACT FAIR, LTD Lock N' Pop, an ITW Company Magenta Global Pte Ltd Mogensen Raw Materials Handling Mondi Industrial Bags GmbH Morillon Muyang Group MYSILO DIS TICARET LTD. STI NABIM Neuero Industrietechnik

O&J HØJTRYK A/S Obial Orffa Additives BV Paglierani PARANTEZ INTERNATIONAL FAIRS INC Perstorp Performance Additives Pixie Consulting Solutions Ltd. Project Organisation Alexander Torlach GmbH PT Napindo Media Ashatama Rank Hovis R-Biopharm Rhone Ltd Rembe GmbH Safety & Control Romer Labs Diagnostic GmbH Russian Grain Union Sanderson Weatherall Satake Corporation SCE nv, Silo Construction & Engineering SEA Srl ELECTRONIC SORTERS Shandong Yingchun Steel Silo Manufacturing Co.,Ltd Silexport International Silos Cordoba Skov AS Special Nutrients STIF Symaga SA Tapco Inc Terrapinn Pte Ltd THAIS CORPORATION The Grain Elevator and Processing Society Tornum AB U.S. Poultry & Egg Association Ugur Makina United Business Media (M) Sdn Bhd University of Novi Sad UNORMAK DEG. MAK. SAN. ve TIC. LTD. Sti Victam International Vigan Engineering S.A. VNU Exhibitions Europe Vortex Valves Europe Ltd Wenger Manufacturing Inc. Westeel Wolfson Centre for Bulk Solids Handling Technology Wynveen International B.V. Zhengchang Group (ZCME)

Grain&feed millinG technoloGy24 | november - december 2012

FEATURE

A BIG thank you to all of our advertisers and supporters and readers in 2012

Page 7: EXTRUSION: an ever growing aspect of the Indian food processing industries

starches, precooked pasta, protein enriched foods. There are more 5,000 manufactur-ers of extruded snacks including 10 major corporate like Britannia, PepsiCo, ITC Foods and Parle Agro.

But it not just foodstuffs that can benefit from extrusion; there are also a variety of options for animal feeds such as pet foods and treats, aquafeed, hygienic animal feeds.

Guiding principlesIn view of the emerging challenges to fine

cereals rice and wheat as well as emerging nutrition security challenge facing hundreds of millions, extruded foods offer lots of opportuni-ties to tackle and food and nutrition security. Moreover, it is need of hour that food, more specifically nutritious food, should become a basic human right. The threat of nutrition insecu-rity and pervasive malnutrition / under-nutrition needs to be addressed with great urgency.

India has a predominantly young popula-tion with 53 percent of citizens below the age of 25 and 31 percent below 15; the nutrition status for this young demographic deserves to be improved.

Several welfare programmes (in which food is an integral part) currently in opera-tion must aim to include locally grown / avail-able cereals that are at once economical and nutritious. In addition, the millions of growers need improved crop marketability and more remunerative returns.

typical combination of pulses and cereal. As far as cost of protein is concerned, protein cost from dal analogue is almost one third of protein from tur/moong/urad dal.

Another unique characteristic of this product is it is very easy to cook. As it is a pre-cooked product it takes less than 10 minutes to cook on open flame compared to more than 25 minutes for other dals. This characteristic is of utmost economic

value especially in saving fuel costs during cook-ing for the mid-day meal programs. Also, this product can be a per-fect vehicle for micro-nutrients fortification to combat deficiencies such as iron, zinc and vitamin A. Above all this prod-uct which has a good amount of protein from

soy can certainly help in reducing certain diet related degenerative diseases like heart disease and osteoporosis.

Expanding extrusionThe Indian extruded food and snack

food segment has been growing at 15 per-cent per year. Opportunitites for extruded food products include textured vegetable proteins, ready to eat breakfast cereals, expanded snacks, infant foods, modified

Modern food processing methods offer an economic, nutritious and healthy alternate to this crisis without compromising the taste and food habits.

Cooking dal by extrusionExtrusion cooking, one of the versatile

food processing technologies can be put to use to manufacture soy-based dal (lentil) analogue using locally available raw materials.

Dal analogue is made from edible grade defatted soya flour, whole-wheat flour and turmeric powder. As dal analogue is made from in expensive raw materials, it is less than half the price of Tur dal to the consum-ers. Dal analogue has more than 30 percent protein which is more than 30 percent increase in protein content compared to some of the traditional dals like Tur, Moong and Chana. The quality of protein is superior to any of the dals as this product has the

"India has a predominantly young

population with 53 percent of citizens

below the age of 25 and 31 percent below

15; the nutrition status for this young

demographic deserves to be improved"

AB Vista Adifo N.V. Advantique Group Pte Ltd AEMIC Agromatic AG Akzo Nobel Surface Chemistry AB Alapala Machine Industry and Trade Inc. Almex b.v. AMB Events American Feed Industry Association APK-Inform Agency Assocom-India Pvt. Ltd. Australasian Milling Conference 2012 Bastak Gida Makine Medikal paz. Lth. Lhr. San. Tic. Ltd Sti Beijing Lanneret International Exhibition Co., Ltd Beijing Show World International Exhibition Co., Ltd. Bentall Rowlands Ltd BinMaster Borregaard Brabender GmbH & Co KG Braime Elevator Components Ltd Bridge2Food Bruker Optik GmbH BTO Exhibitions BV Buhler AG Business Empire Exhibition CargoTec Sweden AB Centre for Management Technology Chief Industries UK Ltd ChinaFeedOnline.com Chopin Technologies COMEDEPRO INTERNACIONAL S.A DE C.V Consergra s.l Croston Engineering Ltd Cultura Technologies Limited Datastor Systems Ltd Denis

DLG e.V. / German Agricultural Society Duxes Business Consulting Inc. EuroKarma Expogroup EXPOKHLEB Extru-Tech Inc Fiera Milano Spa Filip GmbH Fischbein SA Foretell Business Solutions Pvt Ltd Forschungsinstitut Futtermitteltechnik der IFF Fundiciones Balaguer S.A. Globalgap c/o Foodplus GmbH Haymarket business exhibitions Hydronix Ltd IAOM IAOM Mideast & Africa District IBC Asia (S) Pte Ltd ICC - International Association for Cereal Science and Technology IFWexpo Heidelberg GmbH International Grains Council International Research Network Ltd Ipack-Ima Spa Jacob Sohne GmbH & Co JCB Consulting Ltd JSConwell Ltd KIEV INTERNATIONAL CONTRACT FAIR, LTD Lock N' Pop, an ITW Company Magenta Global Pte Ltd Mogensen Raw Materials Handling Mondi Industrial Bags GmbH Morillon Muyang Group MYSILO DIS TICARET LTD. STI NABIM Neuero Industrietechnik

O&J HØJTRYK A/S Obial Orffa Additives BV Paglierani PARANTEZ INTERNATIONAL FAIRS INC Perstorp Performance Additives Pixie Consulting Solutions Ltd. Project Organisation Alexander Torlach GmbH PT Napindo Media Ashatama Rank Hovis R-Biopharm Rhone Ltd Rembe GmbH Safety & Control Romer Labs Diagnostic GmbH Russian Grain Union Sanderson Weatherall Satake Corporation SCE nv, Silo Construction & Engineering SEA Srl ELECTRONIC SORTERS Shandong Yingchun Steel Silo Manufacturing Co.,Ltd Silexport International Silos Cordoba Skov AS Special Nutrients STIF Symaga SA Tapco Inc Terrapinn Pte Ltd THAIS CORPORATION The Grain Elevator and Processing Society Tornum AB U.S. Poultry & Egg Association Ugur Makina United Business Media (M) Sdn Bhd University of Novi Sad UNORMAK DEG. MAK. SAN. ve TIC. LTD. Sti Victam International Vigan Engineering S.A. VNU Exhibitions Europe Vortex Valves Europe Ltd Wenger Manufacturing Inc. Westeel Wolfson Centre for Bulk Solids Handling Technology Wynveen International B.V. Zhengchang Group (ZCME)

Grain&feed millinG technoloGy24 | november - december 2012

FEATURE

A BIG thank you to all of our advertisers and supporters and readers in 2012

www.brabender.com

Agency in India:Toshniwal Bros. (S.R.) Pvt. Ltd.Telephone: +91-80-2341-7983E-Mail: [email protected]

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Page 8: EXTRUSION: an ever growing aspect of the Indian food processing industries

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A subscription magazine for the global flour & feed milling industries - first published in 1891

In this issue:

• Delivering world class roll chill technology and service

• Managing mill maintenance

• 2012/13 company profiles

November - December 2012

• The art of a modern miller working with wheat, cereals, grains and … plastics and metal

• EXTRUSION: an ever growing aspect of

the Indian food processing industries

• The changing face of pallets

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