Extending Value Creation Through IoT, Processes … Value Creation Through IoT, ... IoT “monetizing machine and sensor data ... Complexity of IoT Analytics will Increase over Time

Copyright © 2016 HCL Technologies Limited | www.hcltech.com

Extending Value Creation Through IoT, Processes and People

2 Copyright © 2016 HCL Technologies Limited | www.hcltech.com

IoT is Changing the Operational Foundation of Manufacturing Industry


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IoT is Transformative at the Intersection of Things, Data, Process and People

IoT begins with Things

Connect Things, to generate new Data

Analyse Data, generate insights, orchestrate Things, to Optimize Process

Optimize Process, to change People behaviour, improving productivity and

delivering greater value


Internet of Things Made Real for Manufacturing

Select and light up dark assets

Determine data to be generated

Collect / analyze data to generate information / insights

Change processes to take action on insights

THINGS DATA PROCESS PEOPLE

Aircraft engines What is it? ID, spare-parts,

maintenance history

Where is it? Location

How is it? Vibration,

Temperature

Analyze data to answer: when

and where is it going to need

maintenance?

Generate info to answer: what

is needed to do the

maintenance?

Don’t wait till engine fails, and

scramble parts and people to

diagnose and fix

Optimize MRO process to

orchestrate right spare-parts,

skillsets at right place

TRUE VALUE OF IOT IS REALIZED WHEN TRANSFORMATION IS INCLUSIVE OF PROCESSES AND PEOPLE


Predictive Maintenance Approach to Aerospace OEM

Client : NA based

Aerospace OEM

Big data based predictive analytics solutions leveraging real time sensor data

to improve service related planning and reliability performance.

Improvement in Current System to acquire, cleanse, harmonize, and analyze the enormous volume of data across multiple fleets of aircraft.

Legacy Maintenance Analytics solution takes between 30-90 days of time. Plan is to reduce same to 1 day using new technologies.

Business Challenge HCL Solution Solution Benefits

Using Agile project methodology and big data solutions HCL gathered insights from a combination of text and sensor data.

Enabled the predictive models, apprise decision makers on how to improve service-related planning and reliability performance.

Time reduction in analytics from 30 days to 1 day, consequently saving time in Flight test & FAA reporting

Business Impact


IoT is Enabling Ecosystems


Consolidated and Consistent Product Lifecycle Insight can reduce time to market and enhance product availability

Warranty

Product Development

Customer Experience

Manufact-uring

Research

New products

Product Enhancement

Marketing

End Of life

Initial Quality

Supply Chain

Predictive Maintenance

Production Optimization Product Availability

Customer Usage

Predictive Maintenance

Spare Parts Availability

Fixed Right First Time

Early Quality Warning

Campaign Management

Fraud Detection

Warranty Reserves

IoTPlatform


Analytics is the Intelligence behind IoT

Data Science and Analytics are critical to extracting value from IoT “monetizing machine and sensor data”

Data Analytics are an integral part of IoT solutions. Examples include:

Industrial: Predictive Maintenance Transportation: Track & Trace Health Care: Remote Patient Monitoring Oil & Gas: Worker Safety

Analytics can be performed on data in real-time “Data in Motion” and in a batch mode on ”Data at Rest” in a database or data store


Complexity of IoT Analytics will Increase over Time

Agile Analytics

Co

mp

lexi

ty &

Val

ue

fro

m Io

T A

nal

ytic

s

PredictiveMaintenance

SmartFactory

DigititalizedSupply Chain

Vibration

PressureRPM

Acceleration

Temperature

PredictiveMaintenance

FactoryAutomation

Worker Safety

WIP Track & Trace

SmartFactory

Raw material Track & Trace

ConnectedLogistics

Connected Customers &

Suppliers

Anomaly detection Thresholds & Alerts Events

Operations Optimization (e.g. OEE)

Operations Coordination (e.g. materials, labor)

Operational Efficiency improvement

Supply Chain Optimization (e.g., Demand & Supply)

Automated compliance management

Centralized global Supply Chain Coordination (risk; market demand; shortages, etc)

End-to-end real time visibility (assets, shipments, markets, customers, suppliers, etc)

Time

Stakeholders: Maintenance Engineer Equipment Manufacturer

Plant Manager Manufacturing VP

Supply Chain VP Manufacturing VP

CEO / COO SVP, Sales

10 Copyright © 2016 HCL Technologies Limited | www.hcltech.comCopyright © 2016 HCL Technologies Limited | www.hcltech.com

IoT Security: Challenge or Opportunity?

In an IT & OT environment, organizations need to build an integrated framework that involves following:1. Integrated security threat modelling 2. Individual layer specialized security approach3. Integrated security monitoring and analytics

Our IoT Security Reference Architecture

Data Security Device SecurityCommunication Security Application SecurityInfrastructure Security Secure Development & Testing

Secure Design

Manage Vulnerabilities

Risk & Updates

Identify Security Controls

Entity Identity Lifecycle

Management

Security Monitoring & Incident Response


Convergence of Outputs creates true business value by generating Outcomes


Output: Analytics can Predict the Probability of an Event


Output: Track and Trace can locate Parts and required Skills


Outcome: System uses combined Outputs to make a Solution Recommendation

In the case that the event is too severe, parts or resources are not readily available, or there is an issue with coordinating the movement of resources, the system would recommend a replacement aircraft based on the service needs.

Event modeling predicts high probability of an engine event causing a service interruption

System locates parts that are required for the repair.System locates technician(s) with required skills

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System would recommend optimized steps to coordinate movement of required parts and technical resources based on aircraft schedule, severity of predicted event, parts and technician location

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Extended Value from IoT occurs when…

The combining of multiple outputs from data visibility to creates a business outcome

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The intersection of Things, Data, Process, and People is created to provide insight

The organization establishes an Ecosystem that enables consistent, converged, and unified data for real-time and historical visibility across business units


IoT is Transforming BusinessesIs your business ready?

$7 BILLION ENTERPRISE | 110,000 IDEAPRENEURS | 31 COUNTRIES

https://www.youtube.com/watch?v=JzfmzTcVUJg

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Extending Value Creation Through IoT, Processes … Value Creation Through IoT, ... IoT “monetizing machine and sensor data ... Complexity of IoT Analytics will Increase over Time