Exploring the Gas and Oil Industry-GonzolesGB9

8/11/2019 Exploring the Gas and Oil Industry-GonzolesGB9

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Tim Gonzalez

Sales

Monogram Program / A PIQR

[email protected]


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Todays Presentation

API Program Overview

Overview

Certification Programs

API Monogram Licensing & Q1

API Spec Q1 Product Specifications

License Agreement

The API Audit

Audit Focus and Requirements

The Auditors

Audit Expectations

The Monogram Mark

Meaning of the Mark

Use of the Mark

Composite List


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API Monogram Program Overview

Goals and Focus


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Certify the Individuals

Individual Certification Programs

Training Courses

Certify the Management Systems

API Spec Q1/ISO TS 29001Registrations

ISO 9001 Registration

ISO 14001 Registration

OHSAS 18001 Registration

Certify the Products and Services Monogram Licensing

Engine Oil Certification

Comprehensive

Coverage


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Created by industry

Standards drafted and maintained byindustry

Regulated and directed by industry


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Standardization and Consistency

Management System Implementation

Quality System and Industry Standardization

Auditor Competency

Internationally Recognized

Power of the Composite List

Industry Guidance and Oversight

APIs Commitment to

the

Oil and Gas Industry


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API Monogram Program,

Licensing, Q1

Program Requirements & Benefits


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April 2011

We Are Currently in 76

Countries


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Monogram Program

Growth


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April 2011

o3209 Licensees

o76 Countries

Top Countries:

China 1,310

USA 546

India 195

South Korea 112 Canada 93

Italy 86

United Kingdom 64

Monogram Licensees


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April 2011

o5296 Licenses

o76 Countries

Top Countries:

China 2,062

USA 816

India 364

Italy 187 South Korea - 159

Canada 143

UAE 132

Monogram Licenses


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April 2011

o 910 Applications

o 782 New Facilities

o 128 License Additions

Top Countries:

China 401

USA 87

India 63 South Korea 28

UAE 27

Italy 26

Canada - 24

Monogram

Applications


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3 Essential Elements

Quality System

conformance to

API

Specification

Q1

Conformance to

one or more API

Product

Specifications

And the License

Agreement /

Program

Requirements


1 2 3


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Quality System

conformance to

API

Specification

Q1

Conformance to

one or more API

Product

Specifications

And the License

Agreement /

Program

Requirements


2 31


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API Spec Q1 is developed and maintained bypetroleum industry professionals for petroleum

industry professionals

API Spec Q1 is maintained by an API Quality

Committee which consists of international oil

company professionals, equipment manufacturers,

quality system auditors, service companies and APIequipment and quality professionals


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Standard specifies requirements for QualityManagement Systems for the petrochemical,

oil and natural gas industry

Annex A specifies the requirements for theAPI Monogram Program

} Not just limited to:? the manufacturing of API specification

products or API Monogrammed products


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Total

Valourec

Hess Corp

NOV

FMC

Chevron

Weatherford

Baker Hughes

GL Noble Denton

Transocean

Cameron

Halliburton

Hunting

US Steel

Schlumberger

GE Oil and Gas

Nippon Steel

BP

Wood Group

TMK

Tuboscope

Petrobras

Shell

Tenaris

American Steel Pipe

Tex Tube

PDVSA

Tubacero


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Uses ISO 9001:2008 as the base document

with additional / supplemental requirementsfor the petrochemical, oil and natural gasindustry

41 Elements are the difference

- That is what makes Q1 STRONG!


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19


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Records & Control Features

Referenced throughout standard

Specific records required Records provide evidence of conformity

Quality Policy Section 5.3

Reviewed and current

Framework for objectives

Outsourcing Sections 4.1 & 7.4

Must be controlled

Evidence of process and spec conformance

API Spec Q1

What Makes it Different


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Design Process Section 7.3

Control features implemented

Evidence that product spec requirementsmet

Design validation & verification complete

Competent people

Design Packages must be established forproducts

Design outputs include spec & customer

requirements

Evidence of review, verification andvalidation

Outsourced design must be controlled

API Spec Q1



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Production Plans Controls Section 7.1 7.5.1

Plan processes to ensure conforming productproduced

Controls address product spec requirements

Processes Requiring Validation Section 7.5.2

Product Spec requirements API Spec Q1 Heat treat, NDE, welding Includes outsourced processes Section 7.4.1.3

Customer Satisfaction / Processes Section 8.2.1

Must monitor & measure customer satisfaction Management reviews & analysis

Internal Audits Section 8.2.2 Planned, completed, procedures Are product specs part of internal audits?

Corrective / Preventive Actions Section 8.5.2/8.5.3

Proactive vs. Reactive with Root Cause identified

API Spec Q1



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} Licensee must comply with API Spec Q1, Annex

A

} Must meet all requirements of the ProductSpecification

} Must comply with License Agreement

} Must apply the API Monogram on products inaccordance with Annex A


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Quality System

conformance to

API

Specification

Q1

Conformance to

one or more API

Product

Specifications

And the License

Agreement /

Program

Requirements


1 32


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Accredited by the American National Standards Institute (ANSI).

API maintains approximately 550 standards and publications.

In great demand globally; many API standards have beenadopted by ISO and other regulatory bodies.

So who actually writes API standards?

API standards are developed through an API organized

collaborative process that includes users manufacturers and

technical consultants.


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Series 2: Offshore Structures

Series 4: Derricks and Masts

Series 5: Tubular Goods

Pipe

Casing and Tubing

Threading

Series 6: Valves and Wellhead

Equipment

Series 7: Drilling Equipment, Bits

Series 8: Hoisting Tools

Series 9: Wire Rope

Series 10: Oil Well Cements

Series 11: Production Equipment

Series 12: Lease Production Vessels

Series 13: Drilling Fluid Materials

Series 14: Offshore Safety and Anti-

Pollution

Series 15: Fiberglass and Plastic Pipes

Series 16: Drilling Well Control Systems

Series 17: Subsea Production Systems

Series 20: Supply Chain Management

Castings forgings NDE


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Std 594: Check Valves

Std 599: Metal Plug Valves

Std 600: Bolted Bonnet Steel Gate Valves

Std 602: Steel Gate & Check Valves

Std 603: Corrosion-resistant, Bolted Bonnet , Steel Gate Valves

Std 608: Metal Ball Valves

Std 609: Double Flanged Butterfly, Lug and Wafer-Type

Std 650: Welded Tanks for Oil Storage


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Licensees for 65 Different Specifications April 2011

Top Ten

Specifications

5CT: Casing and Tubing6D: Pipeline Valves6A: Wellhead and Christmas TreeEquipment5L: Line Pipe7-1: Rotary Drilling Equipment7K : Drilling Equipment16A: Drill Through Equipment5DP: Drill Pipe4F: Drilling Structures


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www.api.org/publications

API

Publications

Catalog

IHS Global, Inc.

15 Inverness Way East

Englewood

CO 80112

www.global.ihs.com

303.397.7956


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Quality System

conformance to

API

Specification

Q1

Conformance to

one or more API

Product

Specifications

And the License

Agreement /

Program

Requirements


1 2 3


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} 42 clauses specifying the license requirements

} Provides buyer with additional protection / remedyin legal situations with manufacturer

Clause 3 states:

Licensee agrees that use of the API Monogram on the

products shall constitute a representation and warrantyby Licensee to API and to the purchasers of the Licenseesproducts that the products conform to the applicablestandards, specifications and requirements of API

API License Agreement


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OK

YES

NO

AUDIT

PROCESS

Quality

Manual

Review

Process

http://www.api.org/certificati

ons

QM

OK

API

FEEDACK

QMS

OK

YES

YES

YES

N

O

API Spec Q1

Requirements

Addressed?

Application

License Agreements

Registration Agreements

Product Info Sheets

Quality Manual

Fees

API

FEEDACK

API

FEEDACK

API Monogram Licensing Process

N

O


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The API Audit

Goals and Focus


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} QMS Conformance with API Spec Q1

}

Manufacturing capability

} Meet Program & License AgreementRequirements

} Provide consistent, conforming products

} Continuous improvements


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REQUIREMENTS ISO 17021 Certification body requirements ISO 19011 Audit requirements Direction from our technical committees

CRITERIA API Spec Q1 Product Spec Requirements License Agreement & Program Requirements Advisories

SCOPE Products under licensing scope Oil and gas industry products / services QMS processes required by API Spec Q1 All processes required to produce conforming

products


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QUALIFIED & COMPETENT

Certified QMS auditors

Quality management system experience Auditing experience

Technical oil and gas industry experience

API specification and industry standardunderstanding

Professional referrals Completed product specification testing

Trained & evaluated by Senior experienced APIstaff and auditors


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API Spec Q1 Requirements Records & Control Features Quality Policy Training and Competence

Design Requirements Outsourcing Processes Requiring Validation Internal Audits Corrective / Preventive Actions Customer Satisfaction

Product Spec Requirements Product Questions

Manufacturing Capability API Audit Report


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APIs Monogram Mark

Use and Meaning


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} Licensees QMS is compliant with API Spec Q1

} Licensee is a capable manufacturer and has thetechnical capability to meet API Product

Specification requirements} Licensee has entered into a warrantee with the

purchaser, meaning that products meet the APIrequirements

} Licensee can only apply the API Monogram on

products for which they have the license

} Licensee has made a commitment to the industryto improve


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} Spending worldwide over $200+ billion USD

} 50% of the total for most upstream capitalprojects

} International Oil Companies want:

Interchangeability

Reliability

Supplier confidence

Traceability of product

Timeliness of service

Accuracy of purchasing

Defined terms and conditions

Supplier conformity to contract

requirements


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Applied only by licensee at the licensedfacility

Applied only when API Spec Q1 & API ProductSpec is met

Must include license number and date ofmanufacture

Can be applied at any time during the

manufacturing process, but must be removedif product is found to be nonconforming


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API Spec 5CT / ISO 11960

Products shall be marked by stenciling, or acombination of stenciling and stamping, atthe option of the manufacturer, as stipulated.

The complete monogram consists of thefollowing: 5CT, license number of the plant

doing the manufacturing, the API Monogram,and the date of manufacture.


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The API Composite

List

} Available on CD and at

www.api.org/composite

list

} Applicable specification} Product types

Product

Scope

Company Name


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Required nformation

Company Name

Street Address

City, State orProvince and

Zip/Postal Code

Country

Telephone Number

Fax Number

License Number

Optional nformation

Mailing Addresses

Sales Telephone Number

Email Addresses

Websites


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Search by:

Certifications

Regions

Products

Country

States (USAOnly)

Companies Will Search for You


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API Program Overview

Overview

Certification Programs

API Monogram Licensing & Q1

API Spec Q1

Product Specifications License Agreement

The API Audit

Audit Focus and Requirements

The Auditors

Audit Expectations

The Monogram Mark

Meaning of the Mark

Use of the Mark

Composite List


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Questions ?

We Thank You

Tim Gonzalez

Sales

Monogram Program / APIQR

[email protected]

Documents

Exploring the Gas and Oil Industry-GonzolesGB9