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Bristol Metal Spraying & Protective Coatings Ltd Experts in surface preparation and the applacation of industrial coatings

Experts in surface preparation and the applacation of industrial … · 2020. 2. 28. · Limpetite Rubber Coatings Systems – Limpetite A3 & Limpetite PRC Plasma and Thermal Sprayed

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  • Paynes Shipyard | Coronation Road | Bristol | BS3 1RP

    T: 01179 662 206 | W: www.bmspc.co.uk | E: [email protected]

    Bristol Metal Spraying & Protective Coatings Ltd

    Experts in surface preparation and the applacation of industrial coatings

  • Surface Cleaning and Preparation by Abrasive BlastingPaint Systems – hi tech, anti-corrosion protection & architectural finishes. On shore, off shore and sub-seaChemical Barriers, Epoxy Ceramics and Efficiency CoatingsGlass Flake CoatingsMetal Spraying of Zinc & Aluminium for anti corrosionLimpetite Rubber Coatings Systems – Limpetite A3 & Limpetite PRCPlasma and Thermal Sprayed Coatings for abradable, wear resistant and heat barrier reductionComponent Reclamation of worn or mis-machined partsSitework

    WE SERVE THE FOLLOWING INDUSTRY SECTORS:

    We operate a Quality Management System approved to ISO9001, AS9100 and NADCAP for Coatings which ensures full control, traceability, monitoring and inspection throughout our processes. In-house laboratory capabilities for sampling and testing materials and coatings Including: Rockwell & Vickers hardness, Metallographic Evaluation & Imaging capturing.

    We are approved by many major customers including Rolls Royce, Airbus, DSG, Babcock Alstom, BAE Systems, Oil and Gas and many more.

    Customer specifications include: NORSOK M501, Aker Solutions, BP, Conoco Phillips, Defence Standards, Shell, Exxon Mobil, Total, Saudi Aramco, Kvaerner, ABB Off-shore, Petrobras, Statoil.

    Oil and GasPower Generation AerospacePetro-chemical Marine/NavalNuclearMilitary MiningConservation/RestorationConstructionReclamation

    OUR EXPERTISE INCLUDES:

    QUALITY ASSURANCE

  • We apply a wide range of materials including steels, molybdenum, zinc, aluminium, bronzes, copper and their alloys, using the latest equipment and techniques. Metal coatings are applied for corrosion prevention, wear resistance, electrical conductivity and screening of electronic assemblies.

    Zinc Coatings provide a long life coating of 10 to 25 years in severe corrosive conditions with heat protection up to 200°C. This coating is superior to galvanizing - without drain holes, drip and risk of distortion. Typically zinc is used to protect structural steelwork, storage tanks, bridge sections, motorway gantries, pedestrian barriers, sluice gates, weed grids, sewage plant, off shore structures, cranes, mechanical handling equipment, architectural ironwork and many other fabrications. The life of these coatings can be even further extended by applying a suitable sealer. Coloured sealers are also available.

    Aluminium Coatings provide a superior corrosion protection in sub-sea and saline conditions and temperatures of up to 400°C. Aluminium is typically specified for items requiring long term pro-tection such as Chimneys, flarestacks, hot air ducting, turbine exhaust systems, tested fixtures and other structures subject to high temperature corrosion

    METAL SPRAYED COATINGS

    Abrasive blasting - Seven blast rooms housing a range of abrasives: Chilled angular iron; Aluminium oxide; Glass bead & Plastic Media are used to: Remove corrosion deposits and previously applied coatings.Obtain suface cleanliness requirements of internationally recognised standards.Achieve specified surface profile. Create a required blast finish

    SURFACE PREPARATION

    Metal spraying is used to reclaim undersized, worn or mis-machined parts parts in plant and equipment saving ‘downtime’ and expensive replacement parts. Worn, mis-machined and obsolete components and be ‘built up’ with harder and more wear resistant materials to provide a longer lasting service life.

    Typical uses: reclamation of shaft journals, rotary bearings, rollers, hydraulic rams and cylinders, crankshafts and journals, internal bearing surfaces and fits, printing and dryer rolls.

    RECLAMATION OF WORN OR MIS-MACHINED PARTS

  • GLASS FALKE COATINGS. CHEMICAL BARRIERS, EPOXY CERAMICS AND EFFICIENCY COATINGS

    Glass Flake Coatings are hard wearing coatings offer excellent corrosion, erosion acid & chemical protection at temperatures up to 170°C. Once cured can be machined. Applications include valves, valve bodies, valve blades and in any application where finishing machining is required to achieve tight tolerances.

    Chemical Barriers, Epoxy Ceramics and Effeciency Coatings be applied to provide resistance against corrosion, wear and chemicals at tempratures up to 200°C, these coatings can offer up to 8% efficiency. Applications include pumps, heat exchangers and valves.

    Plasma and Thermal Spraying use heat during the spray process to melt metal, ceramic wires and powders to enable them to be sprayed forming a coating.

    Plasma Sprayed hard metals and ceramic coatings such as Tungsten Carbide, Molybdenum Composites and Chrome Oxide are used extensively in the aerospace industry to coat critical aircraft engine components in rocket and jet engines providing thermal barriers, abradable coatings, electrical insulation and high wear resistance coatings. Coatings protect components enabling them to operate for longer in extreme operating conditions up to 1000°C.

    PLASMA & THERMAL SPRAY COATINGS

    PAINT SYSTEMS We apply a complete range of paint systems capable of offering over 20 years of corrosion protection in extreme environments. Paint systems are applied by qualified personnel (ICATS, ICORR, NACE & TTP) using conventional,air assisted and airless spray equipment.

    Painting systems provide long life protection to vessels, pumps and valves, pipework, heat exchangers, structural steel fabrications and machinery components, armoured personnel carriers, and gun components and much more.

  • Limpetite Rubber Coating Systems have been developed by BMS&PC to resist corrosion, abrasion and erosion in severely adverse conditions. These coatings are used extensively in the power generating industry to resist corrosion caused by salt water and dis-similar metals in cooling systems. Typical applications: condenser waterboxes, tubeplates, culverts, pipework and valves etc. Limpetite is resilient to many chemicals and successful applications include effluent and chemical plant installations. Limpetite Rubber Coating Systems are used by the Royal Navy to protect the appendages on it’s vessels.

    A3 Synthetic Rubber is a brush applied multi-coat system that has an excellent track record, for over 60 years, providing protection against corrosion, erosion , abbrasion and cavitation.

    PRC Sprayable Rubber is an environmentally friendly, 100% volume solid sprayable rubber with the advantage of being solvent free and fast to apply. It is suitable for coating large surface areas and can be applied up to 5mm W.F.T.

    LIMPETITE SYNTHETIC RUBBER COATING SYSTEMS