Experi-Metal Brochure

Maximum Capacity:

• Mechanical press:1,000 tons with a 96” x 147” bed• Hydraulic press:2,250 tons with a 96” x 180” bed

• Draw Forming• Die Simulation• Carbon Steels• Stainless Steels

Metal Forming Capabilities

Gladiator Fire Truck Grille

Body Sides

Fuel Tanks

1955 Fender

• Inconel• Aluminum• Titanium• Magnesium

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Press Information

TYPE PRESS TONNAGE BED SIZE MAX.HT.

MIN.HT.

STROKE CUSHION CUSHION TONNAGE

MECHANICAL DANLY 1000 96’’ X 147’’ 48’’ 18’’ 24’’ 10’’ 166

MECHANICAL SCHULER 1000 60’’ X 108’’ 33’ 22’’ 24’’ 7.5’’ 100

MECHANICAL DANLY 500 60’’ X 84’’ 44’’ 22.5’’ 16’’ 8’’ 60

MECHANICAL VERSON 400 59’’ X 108’’ N/A N/A 18’’ N/A N/A

MECHANICAL CLEARING 350 60’’ X 84’’ 40’’ 25’’ 16’’ 8.5’’ N/A

MECHANICAL CLEARING 350 60’’ X 84’’ 40’’ 25’’ 16’’ 8.5’’ N/A

MECHANICAL 250 CLEARING 250 41.5’’ X 72’’ 29.5’’ 21’’ 8’’ NO N/A

TYPE PRESS TONNAGE BED SIZE MAX.HT.

MIN.HT.

STROKE CUSHION CUSHION TONNAGE

HYDRAULIC SUTHERLAND 2250 96’’ X 180’’ 84’’ 24’’ 60’’ 17’’ 880

HYDRAULIC SUTHERLAND 1654 96’’ X 120’’ 72’’ 24’’ 48’’ 17’’ 660

HYDRAULIC ERIE 1650 192’’ X 96’’ 98’’ 46’’ 52’’ 20’’ 500

HYDRAULIC ERIE 1500 135’’ X 144’’ 80’’ 32’’ 48’’ NO NA

HYDRAULIC MOHAWK 1000 84’’ X 146’’ 97’’ 53’’ 44’’ NO NA

HYDRAULIC PACIFIC 1000 72’’ X 147’’ 42’’ 18’’ 24’’ 12’’ 200

HYDRAULIC 850 850 71’’ X 86’’ 42’’ 12.5’’ 29.5’’ 9.5’’ 150

HYDRAULIC WW3 600 60’’ X 72’’ 42’’ 12’’ 30’’ 10’’ 150

HYDRAULIC WW2 600 60’’ X 72’’ 42’’ 12’’ 30’’ 10’’ 150

HYDRAULIC WW1 600 60’’ X 72’’ 42’’ 12’’ 30’’ 10’’ 150

HYDRAULIC ITALIAN 600 78’’ X 87’’ 42’’ 12’’ 30’’ NO N/A

HYDRAULIC OLD 600 600 42’’ X 60’’ 23.5’’ 14’’ 10’’ NO N/A

HYDRAULIC STILLMAN 600 72’’ X 84’’ 74” 33.5’’ 40.5’’ 11.5’’ 150

HYDRAULIC STILLMAN 600 72’’ X 84’’ 73.5’’ 33.5’’ 40’’ 11.5’’ 150

HYDRAULIC VERSON 500 55’’ X 102’’ 52’’ 14’’ 36” 11.5’’ 125

HYDRAULIC BETHLEHAM 400 61’’ X 89’’ 30.75’’ 16’’ 14.75’’ NO N/A

HYDRAULIC H.S.I. 350 350 64’’ X 88’’ 25’’ 6’’ 19’’ NO N/A

HYDRAULIC H.S.I. 150 150 40’’ X 45’’ 36’’ 12’’ 24’’ NO N/A

HYDRAULIC SPOTTING 50 48’’ X 86’’ 63’’ 15’’ 48’’ NO N/A

6385 Wall St. Sterling Heights, MI 48312

phone: 586.977.7800fax: 586.977.6981

www.experi-metal.com


Assembly Capabilities

From complete Body-In-White to instrument panels and door frames, Experi-Metal Inc. provides entire assemblies with expertise in MIG, TIG and resistance welding.

• AC & DC Resistance Spot Welding• TIG & MIG• Welders Certified to IAW and AWS Standards: - Carbon Steels - Armor Plate - Aluminum - Stainless Steel

Complete Spot Welded Sub and Vehicle Assembly

Bumper Assemblies Floor Pan Assembly

Door Frame Assemblies



phone: 586.977.7800fax: 586.977.6981


Body-In-White

‘05 Ford Mustang

Spartan Furion Fire Truck Cab

‘32 Ford Coupe

‘32 Chevy Roadster

EMI ‘57 Body

‘34 Ford Coupe

EMI ‘55 Body Lightweight Suburban


Experi-Metal Inc. utilizes five-axis Mazak Lasers featuring CATIA-based CENIT programming software. The laser allows 3-dimensional precision part trimming with repeatable accuracy.

• Stretch Bending• Table Bending• Cerrobend Tank and Bending• Machining• 5-Axis Laser Trimming• Roll Forming/Drag Section• CNC Brake Forming• Hammer Forming• Extrusion/Co-Extrusion

EMI specializes in conventional block and cerrobend processing.

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Windshield Frame Assembly

Unconventional Inlet Cooling Tube

Complex Press Brake Componetry

Fabrication



phone: 586.977.7800fax: 586.977.6981


Experi-Metal Inc. is proficient in quick and cost effective tooling for draw bench, roll form and press break section for bending and stretch bend applications.

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Experi-Metal’s highly skilled labor force can bend or hammer form any job to assure top quality consistent parts, cost effective tooling and timely delivery.


EMI operates a self-contained zinc alloy (kirksite) foundry with a maximum pouring capacity of 60,000 lbs. per casting. Our Tool Room is equipped with a variety of conventional machines including Bridgeports, Lathes, Surface Grinders and Drill Presses - all used to produce precision tooling and products.

• CNC Cutting• Kirksite Foundry• Kirksite Forming Dies• Tool Steel Forming Dies• Stainless Forming Dies• Inspection Fixtures• Trimming Fixtures• CMM Validation• Master Models• Assembly Tooling

Experi-Metal Inc. operates an array of CNC milling machines.

Experi-Metal Inc. manages quality, budgets and delivery with complete in-house tooling capabilities.

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The Quality Control Department at Experi-Metal Inc. utilizes Brown & Sharp Xcel and Wenzel Coordinate Measuring Machines equipped with PC-DMIS software. Our maximum measuring envelope is 108” x 240” x 84”.

Tooling Capabilities


PRESSES(Please see Metal Forming page.) CNC PRESS BRAKES1 - Accurpress 12’ - 175 ton1 - Accurpress 4’ - 25 ton WELDING4 - AC weld cells4 - DC weld cells7 - MIG Welders6 - TIG Welders1 - Pulse Welder1 - Drawn Arc Stud Welder CAD (latest version) 5 - Unigraphics/NX2 - Catia1 - Solidworks2 - Simitron3 - Mazcad (laser software)1 - Cenit (laser software)1 - Dynaform (die simulation software) CAM 1 - Droop & Rein (Table Size - 116’’ x 59’’)2 - Taurus (Table Size - 83’’ x 60’’) 1 - Taurus Rougher (Table Size - 116’’ x 60’’)2 - Toyoda (Table Size - 50’’ x 25.5’’) QUALITY1 - Dual Arm Wenzel (max. envelope 108’’ x 240’’)1 - Brown & Sharp Xcel (max. envelope 64’’ x 120’’)

LASER4 - Mazak 5 - axis

MACHINING8 - Standard Bridgeport Vertical Mills1 - CNC Bridgeport Vertical Mill2 - Lathes1 - Radial Drill1 - Boring Mill1 - Horizontal Band Saw DRAG/ROLL FORM/EXTRUSION1 - 28 Station 1.5” Roll Mill1 - 12” Draw Bench Table2 - 2” PVC Extruders1 - 1.25” PVC Extruder1 - 2.5” Rubber Extruder KIRKSITE FOUNDRYMax Pour Capacity: 60,000 lb per casting

Equipment List


phone: 586.977.7800fax: 586.977.6981



• Unigraphics / NX• CATIA• Solidworks• Dynaform Die Simulation

Design and Engineering

• Manufacturing Feasibility• Reverse Engineering• White Light Scanning

• Full Service Program Management• Dedicated Job Representative• Estimating• Design Reviews• Continuous Improvement• Integrity• Commitment



phone: 586.977.7800fax: 586.977.6981


Notes:


Documents

Experi-Metal Brochure