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7/28/2019 Expansion Tanks 101_ the Facts and Myths
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4/11/13 Expansion Tanks 101: the facts and myths | Hydronics content from Contractor Mag azine
contractormag.com/hydronics/cm_column_75
Mar. 1, 2000
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Expansion Tanks 101: the facts and myths
Mark Eatherton | Contractor
On some commercial jobs, and extremely large residential jobs, you may run into a computerized system
called Expan-Flex. This is a microprocessor-controlled expansion tank that changes the system fill
pressures and the diaphragm charge pressures to compensate for expansion and contraction. Although it
works quite well, it has too many moving parts for my taste. Air compressor, solenoid valves, computer,
On some commercial jobs, and extremely large residential jobs, you may run into a
computerized system called Expan-Flex. This is a microprocessor-controlled expansion
tank that changes the system fill pressures and the diaphragm charge pressures to
compensate for expansion and contraction. Although it works quitewell, it has too many
moving parts for my taste. Air compressor, solenoid valves, computer, etc.
Ive also seen non-captive tanks that were charged with nitrogen. This particular
arrangement was on a high-rise system that provided heating and cooling from the same
loop. The expansion tank had to compensate not only for big expansion factors, but also
big contraction factors. The tank of nitrogen has to be replaced on occasion.
Here are some other often-overlooked facts and myths about bladder-type expansion
tanks. Contrary to popular belief, the bladders do get stuck and dont allow for proper
operation. Rare, but nonetheless it happens.
The factory always sets the air pressure to exactly 12 psi. Wrong. The factory sometimes
over- or under-shoots its target. Always check the air pressure prior to installation with a
tire gauge and adjust if necessary.
Do you know what A.S.M.E. stands for? A Substantial Monetary Exchange.
You can check the air pressure of the diaphragm with the tank on line and normal fill
pressure. Wrong. The water-side pressure must be at 0 psi in order to get an accurate read
of the air pressure on the diaphragm.
Tanks never lose their air charge. Wrong. Tanks do lose their charge, either through the
Schrader valve, external leak in the tank or through the diaphragm.
Captive air tanks never get waterlogged. Wrong. If youve either lost the air charge or the
diaphragm, the tank w ill be waterlogged. Be careful. Treat every expansion tank as if it
were a loaded expansion tank. Ive smashed more knuckles than I can tell you from
unanticipated weight gains of supposedly empty expansion tanks. (Ouch!)
Expansion tanks cant have their air charge raised above a certain point. True. I f the tank
is only rated for 30 psi, it shouldnt be pressurized to more than 30 psi. If you need more
than 30 psi, then you need an A.S.M.E.-rated tank. Do you know w hat A.S.M.E. stands
for? A Substantial Monetary Exchange.
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