Expansion Tanks 101_ the Facts and Myths

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    4/11/13 Expansion Tanks 101: the facts and myths | Hydronics content from Contractor Mag azine

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    Mar. 1, 2000

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    Expansion Tanks 101: the facts and myths

    Mark Eatherton | Contractor

    On some commercial jobs, and extremely large residential jobs, you may run into a computerized system

    called Expan-Flex. This is a microprocessor-controlled expansion tank that changes the system fill

    pressures and the diaphragm charge pressures to compensate for expansion and contraction. Although it

    works quite well, it has too many moving parts for my taste. Air compressor, solenoid valves, computer,

    On some commercial jobs, and extremely large residential jobs, you may run into a

    computerized system called Expan-Flex. This is a microprocessor-controlled expansion

    tank that changes the system fill pressures and the diaphragm charge pressures to

    compensate for expansion and contraction. Although it works quitewell, it has too many

    moving parts for my taste. Air compressor, solenoid valves, computer, etc.

    Ive also seen non-captive tanks that were charged with nitrogen. This particular

    arrangement was on a high-rise system that provided heating and cooling from the same

    loop. The expansion tank had to compensate not only for big expansion factors, but also

    big contraction factors. The tank of nitrogen has to be replaced on occasion.

    Here are some other often-overlooked facts and myths about bladder-type expansion

    tanks. Contrary to popular belief, the bladders do get stuck and dont allow for proper

    operation. Rare, but nonetheless it happens.

    The factory always sets the air pressure to exactly 12 psi. Wrong. The factory sometimes

    over- or under-shoots its target. Always check the air pressure prior to installation with a

    tire gauge and adjust if necessary.

    Do you know what A.S.M.E. stands for? A Substantial Monetary Exchange.

    You can check the air pressure of the diaphragm with the tank on line and normal fill

    pressure. Wrong. The water-side pressure must be at 0 psi in order to get an accurate read

    of the air pressure on the diaphragm.

    Tanks never lose their air charge. Wrong. Tanks do lose their charge, either through the

    Schrader valve, external leak in the tank or through the diaphragm.

    Captive air tanks never get waterlogged. Wrong. If youve either lost the air charge or the

    diaphragm, the tank w ill be waterlogged. Be careful. Treat every expansion tank as if it

    were a loaded expansion tank. Ive smashed more knuckles than I can tell you from

    unanticipated weight gains of supposedly empty expansion tanks. (Ouch!)

    Expansion tanks cant have their air charge raised above a certain point. True. I f the tank

    is only rated for 30 psi, it shouldnt be pressurized to more than 30 psi. If you need more

    than 30 psi, then you need an A.S.M.E.-rated tank. Do you know w hat A.S.M.E. stands

    for? A Substantial Monetary Exchange.

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