8
The WL40F Series are low-electric-power wireless devices that requires No License. Wireless Makes Wireless Makes Utility Facilities Monitoring Easy ! Utility Facilities Monitoring Easy ! Central monitoring room PC / SCADA Web Data Logger DL30 Web (Internet) Smartphone Tablet Modbus/TCP Router Parent 900 MHz ISM Band 900 MHz ISM Band Centralized monitoring of utility facilities Application examples Compressor Child Pump flow rate Gas Demineralized water Fuel Chiller Boiler Wastewater/ Waste fluids Child pH meter Air conditioning Child Exhaust gas Child Power equipment Child Child Child Child Additional isolated signal channel to the existing installation Signal Splitters Existing equipment Isolation 4–20 mA DC 4–20 mA DC Input Circuit Signal Splitter Signal Splitter Sensor After After 4–20 mA DC 4–20 mA DC Sensor Recorder Expandable, Compact Remote I/O R7M Series Supporting the industrial standard Modbus-RTU open network All-in-one style compact modules can handle 4 analog input, 2 analog output or 16 discrete signals. 8 or 16 discrete input/output module can be attached to the base module Wide variety of I/O signals available 1500 V AC isolation 115 mm (4.53 in) 54 mm (2.13 in) 50 mm (1.97 in) Before Additional Output No change ! No change ! • Available for selected models Basic module 17 models Extension module 8 models 29.5 mm (1.16 in) (4.49 in) (1.61 in) 114 mm Compact, plug-in socket mounted W2 Series (Mini-MW) The socket mounted signal conditioner modules can be removed, tested and replaced without disconnecting wiring. Once plugged in, they are securely fastened with the front screw to the socket. The W2 Series (Mini-MW) Dual Output Signal Conditioners features a wide range of input and output signals. 27models Low-profile, terminal block style W5 Series Only 41 mm (1.61 in) deep, terminal block style modules can be installed anywhere, even behind the panel cover. The W5 Series Dual Output Signal Conditioners are designed with the minimum required number of carefully selected components to ensure outstanding economy. 8 models Dual Output Space-saving 45 mm (1.77 in) 41mm Dual Output Terminal Block Child 16 Child Child WL40F Series WL40F Series 900 MHz ISM Band Multi-hop Wireless System The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. Quick Installation ! 2018 - 08 EC-Z670 4-2007 Rev. 0 01 Existing equipment www.m-system.com No license application or renewal fees. Free to use ! An isolated output signal can be added safely for IoT-applied remote control and centralized monitoring purposes. 500548

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Page 1: Expandable, Compact Remote I/O R7M Series Application

The WL40F Series arelow-electric-power wireless

devices that requires No License.

Wireless MakesWireless Makes

Utility Facilities Monitoring Easy!Utility Facilities Monitoring Easy!

Central monitoring room

PC / SCADA

Web Data LoggerDL30

Web(Internet)

SmartphoneTablet

Modbus/TCP

Router

Parent900 MHz ISM Band 900 MHz ISM Band

Cen

tral

ized

mon

itorin

g of

util

ity fa

cilit

ies

Application examples

Compressor

Child

Pump flow rate

GasDemineralized waterFuelChillerBoiler

Wastewater/ Waste fluids

Child

pH meter

Air conditioning

Child

Exhaust gas

Child

Power equipment

Child

ChildChildChild

Additional isolated signal channel to the existing installation

Signal Splitters

Existing equipment

Isol

atio

n

4–20 mA DC

4–20 mA DC

Input Circuit

Signal SplitterSignal Splitter

Sensor

AfterAfter

4–20 mA DC 4–20 mA DC

Sensor

Recorder

Expandable, Compact Remote I/O R7M Series ⑥

■ Supporting the industrial standard Modbus-RTU open network

■ All-in-one style compact modules can handle 4 analog input, 2 analog output or 16 discrete signals.

■ 8 or 16 discrete input/output module can be attached to the base module■ Wide variety of I/O signals available■ 1500 V AC isolation

115 mm (4.53 in) 54 mm

(2.13 in)

50 m

m

(1.9

7 in

)

BeforeAdditional Output

No change!No change!

• Available for selected models

Basic module 17 models

Extension module 8 models

29.5 mm(1.16 in)

(4.49 in

)

(1.61 in)

114 mm

Compact, plug-in socket mounted

W2 Series (Mini-MW)

The socket mounted signal conditioner modules can be removed, tested and replaced without disconnecting wiring.Once plugged in, they are securely fastened with the front screw to the socket.

The W2 Series (Mini-MW) Dual Output Signal Conditioners features a wide range of input and output signals.

27models

Low-profile, terminal block style

W5 Series

Only 41 mm (1.61 in) deep, terminal block style modules can be installed anywhere, even behind the panel cover.

The W5 Series Dual Output Signal Conditioners are designed with the minimum required number of carefully selected components to ensure outstanding economy.

8 models

Dual OutputSpace-saving

45 mm (1.77 in)

41mm

Dual OutputTerminal Block

Child

16

Child

Child

WL40F Series

WL40F Series

900 MHz ISM BandMulti-hop

Wireless System

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

Quick Installation!

2018-08EC-Z670

4-2007

Rev. 001

Existing equipment

www.m-system.com

No license application or renewal fees.Free to use!

An isolated output signal can be added safely for IoT-applied remote control and centralized monitoring purposes.

500548

Page 2: Expandable, Compact Remote I/O R7M Series Application

Advantages of using the WL40F Series for the centralized monitoring of utility facilities

3

2

4

Low installation cost

Reasonable unit cost Easy system modification and expansion

+Newly addedExisting

Well, considering all the work needed

to add only one measuring point...

2 3

Material and cableenbedding work cost

ISP

Mobile Line

IoTIoT Internet

Mail Smartphone

Tablet Laptop PC

Onsite

Plant

Control rooms

Management rooms

Remote locations

Wireless I/O

Remote I/OR7 Series

Wireless gateway

Wireless gateway

1 km max.(0.62 mi)

1 km max.(0.62 mi)

1 km max.(0.62 mi)

1 km max.(0.62 mi)

I/O I/O

I/O

Plant Manager’s office

Guardhouse Central control room

Web Data LoggerDL8

Web Data LoggerDL30

Tablet RecorderTR30-G

See ③

Page 5

See ②

Page 5

See ②Page 5

See ②Page 5

See ②Page 5

See ②Page 5

See ⑥Page 16

See ④

Page 5

See ⑤

Page 5

Utility equipment A Utility equipment B

Utility equipment C

PCs, tablets, and smartphones with browser software can be used.

Trend graph screen example

Report form example

Repeater(Child)

Com

man

d/R

espo

nse

data

Command/Response data

Modbus/TCP

900 MHz ISM BandMulti-hop

Wireless System

Factories, hospitals, schools, and many other entities throughout the United States have utility facilities that are in operation at all times. Such utility facilities include power, gas, boiler, and compressor equipment as well as pumping equipment for groundwater and wastewater treatment equipment. They play important roles in most sites. Nevertheless, many of them are maintained in conventional “manual” methods because they have not been considered as a subject for centralized monitoring.

M-System has released the WL40F Series 900 MHz Band Multi-hop Wireless System as a means to easily and inexpensively realize centralized monitoring of utility facilities . The FCC Part 15 compliant low-electric-power wireless devices require no licence for use in the United States.

Furthermore, for the effective use of the WL40F Series, M-System offers the DL8 Web Data Logger and the TR30-G Tablet Recorder , which can be connected direct to the Internet, as well as the DL30 Web Data Logger , which can be installed onsite for use with ease.

M-System has summarized application examples of these radio applications so that everyone in charge of facility maintenance may use them. These are a few examples of installations that M-System has delivered using the above products.

Recommendation for Wireless Monitoring of Utility Facilities Con�guration Example of M-System’s Wireless System

Introduction

1 Short installation work period

PCs with browser software can be used.

Wireless I/O

The user can collect monitoring data of a factory's utility facilities from remote locations such as the headquarters and

branch offices. The system can send e-mails to report abnormal or failures to

the user's smartphone.

Each child station takes in signals according to the commands from the master unit

and transmits data to the parent station.

I can monitor the status of utility facilities in my office.

Modbus-RTU

Modbus/TCP Master UnitsThe master unit transmits cyclic commands to the slave units

through the WL40F Series parent station and collects responses from slave units.

ISP

Router

Use another child station as a repeater if the communications distance

is long or if there is an obstacle.

Just install one Child unit in the desired place.

It’s also easy to change the location

afterwards.

Wireless system cost is much lower simply

because there is no signal line wiring.

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

Parent

Child

Child

Parent Child Child

Shigeru Miyamichi

M-System Co., Ltd.

Chairman of the Board

WL40F Series

WL40F Series

WL40F Series

What about the total running cost of a wireless system?

see ①: Page 4 and ②: Page 5

see ③: Page 5 see ④: Page 5

see ⑤: Page 5

Wireless I/O

WL40F SeriesFCC Part 15 compliant

FCC Part 15 compliant

Child

WL40F SeriesFCC Part 15 compliant

FCC Part 15 compliant

FCC Part 15 compliant

No opening in schedule for wiring work.

A wireless system needs no pit digging or

cable laying work, realizing a drastically shortened

installation period with a simple work plan.

The parent station transmits

commands from the Modbus master unit to the slave station and responds

from the slaves to the master.

Terminology in this Brochure: “Parent” and “Child” mean “Wireless Master” and “Wireless Slave” stations respectively, whereas “Master” and “Slave” mean “Modbus Master” and “Modbus Slave”.

The WL40F Series 900 MHz Band Multi-hop Wireless

System needs no radio license, no license application fee, and no

monthly communications charge.

We want to add more monitoring

points but work costs are surprisingly

high.

Page 3: Expandable, Compact Remote I/O R7M Series Application

Introduction of 900 MHz band wireless products

900 MHz ISM Band Multi-hop Wireless System

What is 900 MHz band wireless communication?

What is multi-hop technology?

Communications path

Modbus/TCP Modbus/TCP

Automatically switched to an alternative path

An initial power level of 20 mW will be attenuated more and more as a result of path loss over a large area.

With consideration of the propagation environment,

the rated maximum inter-station transmission distance is set to 0.62 miles (1 km).

According to the graph of Distance vs. Reception Level on the right-hand side,

the communications distance should be several thousand meters at a level of -85 dBm.

However, this is a theoretical value.

As shown in table 1, the rated reception sensitivity limit of

the WL40F Series is -90 dBm.

With a margin of three times taken into

account, the practical reception sensitivity limit is considered

to -85 dBm.

Reference: A level of -90 dBm is equivalent to 1 pW based on a level of 0 dBm as 1 mW.

Transmission Distance

① ②

Modbus/TCP master units to be combined with WL40F Series

③Web Data Logger

Model: DL8

The Web Data Logger is an Internet-of-things (IoT) terminal incorporating versatile functions, including a remote monitoring function, data logging function, and event reporting function, available through a website screen.

Basic functions• Simple web server

(e.g., for a trend screen)• Data logging• Email function• FTP function• Modbus/TCP

communications function

④Tablet Recorder

Model: TR30-G

The Tablet Recorder is a data recorder that displays collected and accumulated trend data on a website screen using a tablet or PC via an IP network, such as a Wi-Fi network.

Basic functions• Trend data/Event data recording• Simple web server

(e.g., for a trend screen)• Email function• FTP function• Modbus/TCP

communications function• Various calculation inputs

⑤Web Data Logger

Model: DL30 - JAPANESE VERSION ONLY

The Web Data Logger is a data logger of onsite-installation type incorporating versatile functions, including a remote monitoring function, data logging function, and event reporting function, available through a website screen as well as a report creation function.

Basic functions• Simple web server (e.g., for a trend screen)• Data logging• Email function• FTP function• Modbus/TCP communications function• PLC communications function• Report (daily, monthly, and annual

report) creation function• Various calculation inputs• Scheduling

For details, see the website of M-System.

The WL40F Series Wireless I/O System employs a licence-free 900 MHz ISM band module. Compared with 2.4 GHz band and 5 GHz band wireless LANs and wireless networks for instrumentation that use higher frequency bands, the 900 MHz band ensures stable communication quality and a long communications distance. It does not require license registration, and unlike mobile communications, users do not need to pay telecommunications charges to telecommunications service provider. Therefore, the 900 MHz band is ideal in terms of operating cost as well.

Multi-hop wireless communication is a wireless network conveying data through a number of wireless communication devices in a “bucket-brigade” manner.Relaying paths are automatically switched to an alternative one when one section of the connection is weak.In the WL40F Series, up to 100 child stations connect to asingle parent station. The communications distance between stations can be up to 0.62 miles (1 km), thus making it possible to construct a wireless network in a wide range.

Power Level Changes in Radio Channel

Distance vs. Reception Level (Free space propagation loss)

4 5

Weak connection

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

The use of wireless communication equipment requires approval on a country-by-country basis.

The pictures except for tower lights and multiport/wireless gateways show the rooftop antenna types. Sleeve antenna types are also available.

Wireless GatewayModel: WL40EW2F Model: WL40W1F

Wireless I/OWireless GatewayModel: WL40MW1F

Parent

Parent

Child• Modbus-RTU transparent • Modbus-RTU transparent • 2 × Di, 2 × Do

• 2 × 4-20 mA input with excitation supply

What is 900 MHz band wireless communication

Parent Parent

Child

Child

Child

Child

Child

Child

Child

Child

WL40F Series

Radio wave test

Required before introducing the system.

Pow

er le

vel [

dBm

]

Antenna gain

+2.0 dB

Antenna gain

+2.0 dB

Loss-0.5 dB

Loss-0.5 dB

−85 dBm−86.5 dBm

−90 dBm

Radio output

Antenna output

Antenna input

Distance between antennas

−85 dBm

Radio input

Reception sensitivity

Margin

20 mW+13 dBm

−90 dBm

Table 1

20 mW

-90 dBm

Equivalent to 13 dBm

PER (*1) = 10 %

Path loss

(*1) Packet Error Rate

Remarks

Transmission output

Receiving sensitivity

Performance

0

−20

−40

−60

−80

−1000.1 1 10 100

Distance between antennas [m (yd)]

1000 10000(0.11) (1.09) (10.93) (109.03) (1093.61) (10936.13)

−85 dBm

Reception levelReception level

Pow

er le

vel [

dBm

]

FCC Part 15 compliant 900 MHz band products — for use in the US

920 MHz band products — for use in Japan — available in different styles

The pictures show the rooftop antenna types. Sleeve antenna types are also available.

Child

Wireless Gateway

Wireless I/O• Modbus-RTU transparent

Multiport Gateway / Wireless Gateway• Multiport type for 920 MHz+ WiFi access point

• IP67

Tower Light• IP65

• I/O mapping function

Wireless Gateway

Wireless I/O• Modbus-RTU transparent

• 2 × Di, 2 x Do• 2 × 4-20 mA input with excitation supply• 1 × universal input, 1 × pulse input, 1 × Do• Multi-power transducer

Plug-in Wireless I/O• Modbus interface• 4 × clamp-on current sensor input• 2 × universal input

R3 Series Multi-channel Remote I/O• 920 MHz + Modbus interface module• 920 MHz interface module

Tower Light• Modbus interface• IP65

Wireless Gateway• Modbus interface• IP67

Page 4: Expandable, Compact Remote I/O R7M Series Application

After AfterAfter

Explosion-proof areaExplosion-proof area

After

AfterAfter

Noise on signal line

Factory substation

Approx. 1 km (0.62 mi) Monitoring room

Monitoring roomMonitoring room

Monitoring room

• Motor current of hydraulic equipment

• Filter clog alarm

• Motor current of hydraulic equipment

• Filter clog alarm

DL8

PC

Approx. 100 m (109 yd)

BeforeBefore

AfterAfter

After

After

After

Coal loading crane

• Measuring signals of wastewater treatment facilities

• Measuring signals of wastewater treatment facilities

No need of special wiring work

or approval procedures for a wireless system.

Wastewater treatment facilities Tank yard

Monitoring room

In order to add monitoring points, wiring

must cross an explosion-proof area.

DL8

Automatic monitoring

Power monitoring

• Operating status of cooling tower

• Operating status of cooling tower

TR30-G

Tablet

Monitoring room

Textile, Pulp & Paper, Chemical, Petroleum,Rubber, and Ceramic Industries

• Interface meter• Motor current• Interface meter• Motor current

Clarifier

No worrying of contact failures!

Before Before

High-elevation onsite work is a risk.

Before

• Current• Vibration• Current• Vibration

• Power measurement• Power measurement

Remote I/OR9 Series

Work plan

Quotation

The WL40F Series is perfect for cranes. No cable work, and low installation cost.

PC

PC

PCPC

Wi-FiRouter

Parent Parent

Parent Parent

Parent

Child ChildChild

Child

Child

Child

DL8

DL8

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

Too much noise on slip ring signals, a lot of contact failures....

Wireless system is ideal for moving and rotating

equipment.

DL8

PC

Parent

900 MHz ISM Band Multi-hop Wireless System

WL40F SeriesWL40F!

Work period

Work cost

APPLICATIONEXAMPLES

BYINDUSTRIES

We cannot conduct necessary work in a

high place.

Power monitoring is essential for energy

savings, but has considerable cost and time...

Work cost for a wireless system is within

our budget and we can also save the work time.

Wireless remote monitoring can assure safety. I can check the

operating status anywhere with my tablet.

Remote monitoring of wastewater treatment facilities

Remote monitoring of wastewater treatment facilities

Industry: Chemical fiber − Application: DrainageIndustry: Chemical fiber − Application: Drainage

Collection of clari�er dataCollection of clari�er data

Industry: Pulp & paper − Application: DrainageIndustry: Pulp & paper − Application: Drainage

Wiring work passing through hazardous area

Wiring work passing through hazardous area

Industry: Petroleum − Application: FuelIndustry: Petroleum − Application: Fuel

Power monitoring of plant substationPower monitoring of plant substation

Industry: Chemical − Application: PowerIndustry: Chemical − Application: Power

Predictive maintenance ofmoving machines

Predictive maintenance ofmoving machines

Industry: Ceramic industry − Application: TransportIndustry: Ceramic industry − Application: Transport

Remote monitoring of cooling towersRemote monitoring of cooling towers

Industry: Rubber − Application: Air conditioningIndustry: Rubber − Application: Air conditioning

It’s hard to visit the equipment 1 km (0.62 mi)

away twice a day.

Wireless remote monitoring has saved

wiring work and running costs.

Before BeforeBefore

6 7

Page 5: Expandable, Compact Remote I/O R7M Series Application

AfterAfter

• Water intake• Drainage• Water intake• Drainage

Office

We need automatic data logging and

daily/monthly reporting.

WellDrain outlet

Before

After

After

Using the pre-formatted reporting

function is easy.

• Water quality meter

• Water quality meter

Abandoned pit water treatment plant

Abandoned mine site

Monitoring room

Before

Automatic logging

The site is too far away from the

building for hardwire connection.

Before

DL8

Wireless system needs no signal

wiring work.

DL30

PC PC

Parent Parent

Child Child

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

Agriculture, Forestry, Fishery, Mining, Food, Pharmaceutical,Steel, and Nonferrous Metal & Metal Products Industries

So much trouble to go around and collect

data manually.

900 MHz ISM Band Multi-hop Wireless System

WL40F SeriesWL40F!

APPLICATIONEXAMPLES

BYINDUSTRIES

Flow rate monitoring of drainage and groundwater pumps

Flow rate monitoring of drainage and groundwater pumps

Industry: Agriculture, forestry, and fisheries − Application: DrainageIndustry: Agriculture, forestry, and fisheries − Application: Drainage

Water quality management of abandoned mine site

Water quality management of abandoned mine site

Industry: Mining − Application: DrainageIndustry: Mining − Application: Drainage

Remote monitoring of intake well and demineralizer

Remote monitoring of intake well and demineralizer

Industry: Food − Application: Demineralized waterIndustry: Food − Application: Demineralized water

Centralized monitoring of vibration data on motors and conveyers

Centralized monitoring of vibration data on motors and conveyers

Industry: Iron steel − Application: TransportIndustry: Iron steel − Application: Transport

Patrol check on the pressure data of each room

Patrol check on the pressure data of each room

Industry: Pharmaceutical products− Application: Air conditioningIndustry: Pharmaceutical products− Application: Air conditioning

Monitoring of air piping end pressuresMonitoring of air piping end pressures

Industry: Nonferrous metals/Metal products − Application: CompressorIndustry: Nonferrous metals/Metal products − Application: Compressor

After

900 MHz Band

WL40F Series

After• Demineralizer

measurement data, water level, and flow rate

• Demineralizer measurement data, water level, and flow rate

Office

Well 1

Well 2

Demineralizer

A pre-introduction test proved WL40F Series

easily reaches all the sites.

We tried on the 2.4 GHz band but most points

are too far away.

Before

PC

Office

Monitoring of output end pressures

PIA

Plant A

PIA

PIA

Plant B

PIA

PIA

Plant C

COMP

COMP

COMP

COMP

COMP

COMP

• Pneumatic pressure• Start • Stop

• Pneumatic pressure• Start • Stop Child

ChildChild Child

PIA

AfterMonitoring end pressure is important but wiring work for a remote monitoring system is too

expensive.

Thanks to the wireless network, we

can realize the remote monitoring at a

low budget.

Before

PC

After

Control room

• Vibration meter• Vibration meter

Motors

Rollers Added in several phases.

First-phaseSecond-phase

•••

Work plan

After

Expansion is simple by

adding slave stations step by step.

Planning for wiring of over 300

measurement points gives me a

headache.Before

PC

• Atmospheric pressure

• Atmospheric pressure

Monitoring room

DL30

After

Filling room Packing room

Before

Every hour!

AfterTiresome work of going in and out of

each room every hour for just checking pressure

data.Before

The Web Data Logger automatically stores data.

I can check them in my office.

PC

Child

Child Child

Child

Parent

Parent

ParentDL8

DL8

DL8

Parent

Wireless LAN2.4 GHz band

COMP: Compressor; PIA = Pressure indicating alarm

8 9

Page 6: Expandable, Compact Remote I/O R7M Series Application

Power monitoring of precision parts companyPower monitoring of precision parts company

Industry: Precision machinery − Application: PowerIndustry: Precision machinery − Application: Power

Monitoring wastewater from bearing factoryMonitoring wastewater from bearing factory

Industry: Machinery − Application: DrainageIndustry: Machinery − Application: Drainage

Water level monitoring of powerplant’s demineralized water tankWater level monitoring of powerplant’s demineralized water tank

Industry: Power − Application: Demineralized waterIndustry: Power − Application: Demineralized water

Utility management ofprinting/binding companies

Utility management ofprinting/binding companies

Industry: Manufacturing industry − Application: Air conditioningIndustry: Manufacturing industry − Application: Air conditioning

Water leakage monitoring of data centerWater leakage monitoring of data center

Industry: Communication − Application: Air conditioningIndustry: Communication − Application: Air conditioning

Gas �ow rate monitoring of semiconductor factory

Gas �ow rate monitoring of semiconductor factory

Industry: Electrical equipment − Application: GasIndustry: Electrical equipment − Application: Gas

After

Thanks to the wireless system,

we can install water leakage sensors

anywhere with ease.

After

Air-conditioning piping Air conditioner

• Leak sensor• Leak sensor

Water leakage sensor

Monitoring room

Before

Water leakage sensor

PC

Monitoring room

DL8 DL8After

• Oil slick detection sensor

• Oil slick detection sensor

Oil slick detection

sensor

Oil slick detection

sensor

Oil slick detection

sensor

Reservoir Visual check

Approx. 500 m(550 yd)

Before

Gate control

Drainage gate control

panel

No oil slick!

AfterThe wireless thermometers in use have been discontinued.

DiscontinuedDiscontinuedDiscontinued

• Temperature and pH

• Temperature and pH

After

Before

AfterAutomatic monitoring

Long distance transmission is

achieved thanks to the multi-hop capability.

• Power consumption of press machines

• Power consumption of press machines

DL30

After

Before

PC PC

Gas flow meterGas flow meterGas flow meter

Monitoring room

No.1No.2No.3No.4No.20

Before

After• Gas flow meter• Gas flow meter

PC

PC

AfterWe have to modify the existing cable

layout if we want to install a new tank.

No additional cable is needed,

and the tank position can be freely selected.

Monitoring room

BeforeEmbedded cables

After

• Tank level• Tank level

Before

New tank

Existing tank

PC

Parent Parent Parent Parent

Parent Parent

Child Child Child Child

Child ChildDL8 DL8

DL30

Temperature AND pH monitoring utilizing a wireless connection.

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

A sensor and a wireless I/O module

makes it possible to monitor the oil slick remotely.

AfterAutomatic

logging

Web-based data logger plus wireless

network is so convenient!

AfterSo much trouble

to go around 20 places and collect data manually.

Before

The reservoir is about 500 m (550 yds) away.

Before

Press machines are scattered throughout the plant and laying wires

is not an easy task.

We want to monitor water leakage but it's

impossible to add new wiring at this stage.

Machinery, Electrical Equipment, Precision Equipment, Other Manufacturing, Telecommunications, and Power Industries

APPLICATIONEXAMPLES

BYINDUSTRIES

900 MHz ISM Band Multi-hop Wireless System

WL40F SeriesWL40F!

10 11

Page 7: Expandable, Compact Remote I/O R7M Series Application

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

No parts! No forklifts!No parts! No forklifts!No parts! No forklifts!

Remote monitoring of car washing machinesRemote monitoring of car washing machines

Industry: Railroad/Bus − Application: FacilitiesIndustry: Railroad/Bus − Application: Facilities

Predictive and preventive conveyor maintenance

Predictive and preventive conveyor maintenance

Industry: Transportation equipment − Application: TransportIndustry: Transportation equipment − Application: Transport

Radio paging of forkliftsRadio paging of forklifts

Industry: Automobile − Application: TransferIndustry: Automobile − Application: Transfer

Detergent low level!

Error → Stop

After

We can predict and prevent errors by remote

monitoring and shortened the maintenance time.

Once the car wash machine stops because

of low detergent level, it affects the whole maintenance

scheduling.

After

Administration building

Vehicle washing machine

Before

• Remaining detergent• Vibration etc.

• Remaining detergent• Vibration etc.

DL8

AfterWe want to send a call signal for replenishing

parts to the forklift standing by.

The forklift operator can see at a glance

which parts are needed.

After

Once the car wash machine stops because of low detergent level, it affects the whole Once the car wash machine stops because of low detergent level, it affects the whole

Round trip to the warehouse

Forklift

Workplace

With Tower Light (*) With Tower Light (*)

Before

Welding gas

After After

Regulations

Laying new cables

Before

Control room

DL8

• Opening/Closing control signal• Limit switch

• Opening/Closing control signal• Limit switch

InternetInternetSmartphone

Shipyard

Mail

Mobile router

• Remaining gasvolume

• Remaining gasvolume After

After

Before

Automatic collection

AfterVisiting each stacker

crane regularly to check its operating status to gather

maintenance data takes a lot of my time.

Manager office

• Vibration• Travel distance• Vibration• Travel distance

• Anemometer• Anemometer

Manager office

AfterAfter

Before

PC

PC

PCPC

Parent

ChildChild Child Child

Child Child

Parent

Parent

Parent

ParentParent DL8 DL8

DL8

Each button (light) identifies a specific part.

DL8

Anemometer data management in the of�ceAnemometer data management in the of�ce

Industry: Shipping − Application: TransportIndustry: Shipping − Application: Transport

Opening and closing of large hanger doorsOpening and closing of large hanger doors

Industry: Air transport − Application: WarehouseIndustry: Air transport − Application: Warehouse

Remaining level monitoring of gas bottlesRemaining level monitoring of gas bottles

Industry: Shipbuilding − Application: GasIndustry: Shipbuilding − Application: Gas

After

Before

(*) This device is approved for use only in Japan.

Thanks to the CSV format data of the

DL8, I can easily check the trend to schedule

maintenance sessions.

The operator may not pay attention

to the anemomether when he is intensely working, but

it's a serious safety issue.

The wind data is now monitored at the

manager's office where the operator can be alerted when high winds occur.

The multiplex transmission system for the PLC is too old to be simply replaced.

The DL8 with wireless network provides an

easy replacement and can be installed in a

short period.

Gas bottles are stored in welding areas dotted throughout

a shipyard making it difficult to know how much gas is remaining in

each area.

I can monitor each bottle level here and I can receive low

level alarm e-mails before they are empty.

900 MHz ISM Band Multi-hop Wireless System

WL40F SeriesWL40F!

Shipbuilding, Automobiles, Other Transportation Equipment,Railroad/Bus, Shipping, and Air Transport

APPLICATIONEXAMPLES

BYINDUSTRIES

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Page 8: Expandable, Compact Remote I/O R7M Series Application

After

pHpH

$ 0

DL8

• Remaining gas volume

• Remaining gas volume

Hospital

Administration room

• pH meter• pH meterDL8

• Water level• Pump ON/OFF• Water level• Pump ON/OFF

60 monitoring points

Administration building

Before

AfterAfter

After

After

Gases for medical purposes

Gases for medical purposes

It’s difficult to conduct additional wiring works in the

hospital for monitoring the newly added gas bottles.

Before

No need of wiring works in

connecting the level sensors wirelessly.

PC

DL8Parent Parent

Child Child

Child

Parent

Inflow pipe

Control panel

Discharge pipe

Manhole pump

Remaining level monitoring ofspecial gas bottles in hospitalRemaining level monitoring ofspecial gas bottles in hospital

Industry: Hospital − Application: GasIndustry: Hospital − Application: Gas

Management of wastewater pH valueon campus

Management of wastewater pH valueon campus

Industry: School − Application: DrainageIndustry: School − Application: Drainage

Environmental monitor for construction siteEnvironmental monitor for construction site

Industry: Construction − Application: Environmental measuresIndustry: Construction − Application: Environmental measures

Monitoring of manhole pumpsMonitoring of manhole pumps

Industry: Gas/Water − Application: Manhole pumpIndustry: Gas/Water − Application: Manhole pump

Volcanic gas monitoringVolcanic gas monitoring

Industry: Service business − Application: Environmental measuresIndustry: Service business − Application: Environmental measures

Power monitoring of supermarketPower monitoring of supermarket

Industry: Retail business − Application: PowerIndustry: Retail business − Application: Power

Before

Switching to 900 MHz wireless band reduces the

network fee to zero.

After

Private telecom lines, or leased lines, need to be updated but there are 60

monitoring points.

The WL40F Series does not need to utilize old telecommunication

lines or network structure.

The network use fees of existing

dedicated lines are a burden.

• Gas detector• Gas detector

After

Before

Administration office

Automatic logging

After

Noise and vibration indicators must be installed

at construction sites, but it’s only for temporary use.

Volcanic gas

Cable car

After

dB

• Air conditioners• Lighting• Refrigerators

• Air conditioners• Lighting• Refrigerators

No worrying about volcanic gas by

connecting wirelessly.

We cannot close the store for a long work period

to add a monitoring point.

DL8

• Noise sensor• Noise sensor

Indicator

Noise indicator

Mountaintop station

The mountain surface may not be safe for cable laying work

between the mountaintop station and the office.

Before

Before

dB

After

After

AfterPC PC

Child Child

Child

Parent Parent

Parent

DL8 DL8

A wireless system is ideal for onsite

display at temporary construction sites.

Only one overnight work period needed

to complete the installation work.

Hospitals, Schools, Construction, Gas/Water Supply, Service Businesses, and Retailers

PC PC

APPLICATIONEXAMPLES

BYINDUSTRIES

900 MHz ISM Band Multi-hop Wireless System

WL40F SeriesWL40F!

The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US. The use of wireless communication equipment requires approval on a country-by-country basis. The WL40F Series products are usable only in the US.

14 15