Exothermic Welding 2013

7/23/2019 Exothermic Welding 2013

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Exothermic Welding

BS1

page74

BS2

page75

BS3

page76

BS4

page77

BS5

seeNote

BS6

seeNote

BS7

seeNote

BS8

seeNote

BS9

seeNote

BS11

seeNote

BS13

seeNote

Selection Chart

Note : Special requirement can be requested.Please contact us.E-mail : [email protected] : (662)-954-3455Fax : (662)-591-7891

Bus Bar to Steel

RS2

page79

RS3

page80

Copper or Steel Stud to Steel

Ground Plates to Cable & Steel

AC1

page85

AC2

page85 AR1

page88

ACR1

page86

ACR2

page87

CGR CGRG

RR1

page89

RR2

page89

RR3

page90

RR4

page90

Ground Rod to Ground Rod

CRS2

page84

CRS1

page83

RR5

page91

SRS2

seeNote

SRS1

page102

Steel Cable to Steel Rod

Railway Application

RS1

page78

CX5

page99

CX1

page97

CX2

page98

CX10

seeNote

CX11

seeNote

KWRT (R/L)

page106

KHRT

page107

KWS

page108CX7

page100

CX8

page101

BX1

page94

CA1

page113

CA2

page114

CA3

page115

Cathodic Protection

CGR = Cable to Grounding ReceptacleCGRG = Cable & Grounding Receptacle to Ground Rod

BX3

page95

BX4

page96

RC1

page81

RC2

page82



Exothermic Welding

CB1 - CB34 : Cable to Bus Bar

CC1 - CC34 : Cable to Cable

CR1 - CR 33 : Cable to Ground Rod

CRE1P - CRE 20P : Cable to Rebar Partially Wrapped Connection

International Distributors

Development

Standard

Certificates & Test Reports

Quality Assurance

Exothermic welding

How to Order

Contact Us

Weld Metal Powder

1

2

2

3

4

4

5 - 6

7 - 8

9

10 - 13

14 - 22

23 - 28

29 - 35

36 - 43

RS1 - RS 3 : Stud Steelto

44 - 50

RC1 - RC 2 : Ground Plates Steelto Cable &

51 - 61

62

CRS1 - CRS 2 : Ground Plates Steelto Cable &

63 - 69

70 - 73

74 - 77

78 - 80

81 - 82

83 - 84

KW Type For Grounding & Lightning Protection

CRE1 - CRE 20 : Cable to Rebar Fully Wrapped Connection

CS1 - CS 27 : SteelCable to

CP1 : Cable Pipeto

BB1 - BB 41 : Bus Bar Bus Bar to

BR 1 - BR 7 : Bus Bar Ground Rodto

BS1 - BS 4 : Bus Bar Steel Surfaceto

Content



Exothermic Welding

Content

KWS : Stud to Web Rail

Conductors

85

86- 87

88

89- 91

92 - 93

109

110

KB Type For Cathodic Protection

CA1 - CA3 : Cable to Pipe

111 - 114

115 - 117

Handle Clamp 118 - 121

122 - 123

124

125

T ool & Accessories

Elitor

Instruction Elitor

126

127

Elitor-KTA023SP

Instruction Elitor-KTA023SP

128

129 - 130

Instruction

International Project Reference

AC1 - AC2 : Cable to Grounding Receptacle

ACR1 - ACR2 : Cable and Grounding Receptacle to Ground Rod

AR1 : Cable and Grounding Receptacle to Ground Rod

RR1 - RR 5 : Ground Rod to Ground Rod

RE1 - RE 2 : Rebar to Rebar

94 - 96BX1 - BX4 : Bus Bar to Rail

97 - 101CX1 - CX 8 : Cable to Rail

107KWRT : Cable to Web Rail

108KHRT : Cable to Head Rail

102SRS1 : Galvanized Steel Wire to Cross Galvanized Steel Rod

KR Type For Railway Signaling 103 - 106





Exothermic Welding

2

Bhutan

Mauritius

Netherlands



Exothermic Welding

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http://slidepdf.com/reader/full/exothermic-welding-2013 11/137www.kumwell.com4

We are quality assured to ISO 9001:2008 standards, and are committed to the maintenance of

quality in the products and services that we provide for customers. Our policy, in line with ISO

Standards, is aimed at ensuring that our quality standards are understood by all the staff,and

that standard are implemented and maintained at all levels within the company.Kumwell certified

the ISO 9001:2008 Quality Management System by Underwriter Laboratories Inc.(UL-DQS)

Certification Service, Certificate No.420225 QM08

Quality Assurance

Exothermic Welding

Accredited Body: UL DQS Japan Inc., Shiba-Daimon Excellent Bldg 9F. 2-6-6 Shiba-Daimon, Minatoku,Tokyo 105-0012 Japan

CERTIFICATE

This is to certify that

Kumwell Co., Ltd.

26/2 Moo 10 Banglen Bangyai

Nonthaburi

11140 Thailand

has implemented and maintains a Quality Management System.

Scope:

The design and manufacture of Graphite Mould and accessories.

Through an audit, documented in a report, it was verified that the management system

fulfills the requirements of the following standard:

ISO 9001 : 2008

Certificate registration no.

Date of certification

Valid until

420225 QM08

2013-03-25

2016-03-24

UL DQS Japan Inc.

R. InoueManaging Director



Exothermic Welding

5

seeNote

CB38



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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

14



Exothermic Welding

15

16 90 CC2-C-12016 HCC00

70 90 CC2-C-15070 HCC00

185 200 CC2-C-120185 HCC00



95s 115 CC4-C-95S95S HCC00

• S means Galvanized steel wire strands.

95s



Exothermic Welding

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Exothermic Welding

18



Exothermic Welding

19



Exothermic Welding

20



Exothermic Welding

21



Exothermic Welding

22



Exothermic Welding

23

* CB1-C-95253L

* CB1-C-95255L

* CB1-C-120255L

* CB1-C-150256L

* CB1-C-25253L

* CB1-C-50253L

* CB1-C-70253L

* CB1-C-70255L

6525 x 395 HCC00

* CB1-C-185256L

* CB1-C-240406L

9025 x 6185 HCC00



Exothermic Welding

24



Exothermic Welding

25

CB4-C-70256

CB4-C-95253

CB4-C-95254

CB4-C-95255

CB4-C-95256

CB4-C-120253

CB4-C-120255

CB4-C-120256

CB4-C-120305

CB4-C-150256

CB4-C-150305

CB4-C-150405

CB4-C-185253

CB4-C-185305

CB4-C-185405

CB4-C-185505

CB4-C-185506

CB4-C-240505

CB4-C-240506

CB4-D-300506

CB4-D-300508

CB4-C-10202

CB4-C-16202

CB4-C-16203

CB4-C-16253

CB4-C-25202

CB4-C-25203

CB4-C-25253

CB4-C-35202

CB4-C-35203

CB4-C-35253

CB4-C-35256

CB4-C-3535256CB4-C-8SC252

CB4-C-8SC253

CB4-C-50203

CB4-C-50252

CB4-C-50253

CB4-C-50254

CB4-C-50256

CB4-C-10SC253

CB4-C-10SC254

CB4-C-70253

CB4-C-70254



Exothermic Welding

26



Exothermic Welding

27



Exothermic Welding

28



Exothermic Welding

29

90

* CR1-C-12710

* CR1-C-12716

* CR1-C-1275.6SC

* CR1-C-12725

* CR1-C-12735

* CR1-C-1278SC

* CR1-C-12750

* CR1-C-12710SC

* CR1-C-12770

* CR1-C-12795

* CR1-C-127120

* CR1-C-14210

* CR1-C-14216

* CR1-C-1425.6SC

* CR1-C-14225

* CR1-C-14235

* CR1-C-1428SC

* CR1-C-14250

* CR1-C-14270

* CR1-C-14295

* CR1-C-142120

* CR1-C-17210

* CR1-C-17216

* CR1-C-17225

* CR1-C-17235

* CR1-C-1728SC

* CR1-C-17250

* CR1-C-17270

* CR1-C-17295

* CR1-C-172120

" * " means to meet UL Listed



Exothermic Welding

30

* CR2-C-14295

* CR2-C-14270

* CR2-C-14250

* CR2-C-1428SC

* CR2-C-14235

* CR2-C-14225

* CR2-C-1425.6SC

* CR2-C-142120

* CR2-C-17210

* CR2-C-172120

* CR2-C-17295

* CR2-C-17270

* CR2-C-17250

* CR2-C-1728SC

* CR2-C-17235

* CR2-C-17225

* CR2-C-17216

* CR2-C-1275.6SC

* CR2-C-127120

* CR2-C-14210

* CR2-C-14216

* CR2-C-12795

* CR2-C-12770

* CR2-C-12710SC

* CR2-C-12750

* CR2-C-1278SC

* CR2-C-12735

* CR2-C-12725

* CR2-C-12710

* CR2-C-12716




Exothermic Welding

31



Exothermic Welding

32



Exothermic Welding

33



Exothermic Welding

34

9595 150 CR25-C-14295S HCC00

CR25-C-14212095

CR25-C-14212070

CR25-C-14212050



Exothermic Welding

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95 115 CR33-C-14295S HCC00



Exothermic Welding

36


90

* CRE1P-A-16

* CRE1P-A-25

* CRE1P-A-35

* CRE1P-C-50

* CRE1P-C-70

* CRE1P-C-95

* CRE1P-C-12090



Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

52"HCA00" Type A-Handle clamp is builted - in graphite mould



Exothermic Welding

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Exothermic Welding

54



Exothermic Welding

55



Exothermic Welding

56

90

CS7-CR-10SC

CS7-CR-70



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57

HCA00

HCA00

HCA00



Exothermic Welding

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Exothermic Welding

59



Exothermic Welding

60

C



Exothermic Welding

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Exothermic Welding

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Exothermic Welding

63

D

D



Exothermic Welding

64



Exothermic Welding

65



D



Exothermic Welding

67" * " means to meet UL Listed

* BB14-C-202202

* BB14-C-203203

* BB14-C-204204

* BB14-C-205205

* BB14-C-252252

* BB14-C-253253

* BB14-C-254254

* BB14-C-255255

* BB14-C-256256

* BB14-C-302302

* BB14-C-303303

* BB14-C-304304

* BB14-C-305305

* BB14-C-306306

* BB14-C-313313

* BB14-C-316316

* BB14-C-383383* BB14-C-385385

* BB14-C-386386

* BB14-C-403403

* BB14-C-404404

* BB14-C-405405

* BB14-C-406406

* BB14-C-503503

* BB14-C-504504

* BB14-C-505505

* BB14-C-506506

90



Exothermic Welding

(Uncut)

020 × 2 20 × 2 65 HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCC00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

HCD00

BB40-C-202202

BB40-C-203203

BB40-C-205205

BB40-C-252252

BB40-C-253253

BB40-C-254254

BB40-C-255255

BB40-C-256256

BB40-C-258258

BB40-C-25122512

BB40-C-302302

BB40-C-303303

BB40-C-304304

BB40-C-305305

BB40-C-306306

BB40-C-313313

BB40-C-316316

BB40-D-383383

BB40-D-385385

BB40-D-386386

BB40-D-388388

BB40-D-403403

BB40-D-404404

BB40-D-405405

BB40-D-406406

BB40-D-503503

BB40-D-504504

BB40-D-505505

BB40-D-506506

BB40-D-508508

BB40-DR-50105010

BB40-DR-606606

BB40-DR-608608

BB40-DR-60106010

20 × 3 20 × 3 90

20 × 5 20 × 5 115

25 × 2 25 × 2 90

25 × 3 25 × 3 90

25 × 4 25 × 4 115

25 × 5 25 × 5 150

25 × 6 25 × 6 150

25 × 8 25 × 8 200

25 × 12 25 × 12 200

30 × 2 30 × 2 150

30 × 3 30 × 3 200

30 × 4 30 × 4 200

30 x 5 30 × 5 250

30 × 6 30 × 6 250

31 × 3 31 × 3 200

31 × 6 31 × 6 250

38 × 3 38 × 3 250

38 × 5 38 × 5 2 X 150

38 × 6 38 × 6 2 X 150

38 × 8 38 × 8 2 X 200

40 × 3 40 × 3 2 X 200

40 × 4 40 × 4 2 X 200

40 × 5 40 × 5 2 X 200

40 × 6 40 × 6 2 X 200

50 × 3 50 × 3 2 X 250

50 × 4 50 × 4 2 X 250

50 × 5 50 × 5 2 X 250

50 × 6 50 × 6 2 X 250

50 × 8 50 × 8 3 X 250

50 × 10 50 × 10 4 X 250

60 × 6 60 × 6 4 X 200

60 × 8 60 × 8 4 X 250

60 × 10 60 × 10 5 X 250

“2x200” means to use 2 tubes of 200 g - metal powderfor one connection



68



Exothermic Welding

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Scraper



Exothermic Welding

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Exothermic Welding

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70


* BR2-C-172256

200

25 x 2 150 * BR2-C-172252

* BR2-C-172253

* BR2-C-172254

* BR2-C-172302

* BR2-C-172303

* BR2-C-172313

* BR2-C-172383

* BR2-C-172403

* BR2-C-127202

* BR2-C-127203

* BR2-C-127204

* BR2-C-127252

* BR2-C-127253

* BR2-C-127254

* BR2-C-127302

* BR2-C-127303

* BR2-C-127403

* BR2-C-127503

* BR2-C-142203

* BR2-C-142204

* BR2-C-142253

* BR2-C-142254

* BR2-C-142302

* BR2-C-142303

* BR2-C-142313

* BR2-C-142383

* BR2-C-142403

* BR2-C-172203

* BR2-C-172204

HCC00

*

*



Exothermic Welding

72

BR 4Ground rod to Bus Bar Horizontal ground rod tap

to horizontal bus bar

BR4-C-127202

BR4-C-127203

BR4-C-127204

BR4-C-127252

BR4-C-127253

BR4-C-127254

BR4-C-127302

BR4-C-127303

BR4-C-127403

BR4-C-127503

BR4-C-142203

BR4-C-142204

BR4-C-142253

BR4-C-142254

BR4-C-142255

BR4-C-142256

BR4-C-142302

BR4-C-142303

BR4-C-142306

BR4-C-142313

BR4-C-142316

BR4-C-142383

BR4-C-142385

BR4-C-142386

BR4-C-142388

BR4-C-142403

BR4-C-142404

BR4-C-142405

BR4-C-142406

BR4-C-142503

BR4-C-142504

BR4-C-142505

BR4-C-142506

BR4-C-172203

BR4-C-172204

BR4-C-172253

BR4-C-172254

BR4-C-172255

BR4-C-172256

BR4-C-172302BR4-C-172303

BR4-C-172306

BR4-C-172313

BR4-C-172316

BR4-C-172383

BR4-C-172385

BR4-C-172386

BR4-C-172388

BR4-C-172403

inch

Conductor SizeRod Size

9012.7 1/2

14.2 5/8

17.2 3/4

90

90

90

90

90

90

90

90

90

90

90

90

90

90

115

90

90

115

90

115

90

90

115

150

90

90

90

90

90

90

115

115

150

115

150

150

150

115

115

150

115

150

115

150

150

200

115

BR4-C-172404150

BR4-C-172405150

BR4-C-172406150

BR4-C-172503115

BR4-C-172504150

BR4-C-172505150

BR4-C-172506150

115

20 x 4

25 x 2

25 x 3

25 x 4

30 x 2

30 x 3

40 x 3

50 x 3

20 x 3

20 x 4

25 x 3

25 x 4

25 x 5

25 x 6

30 x 2

30 x 3

30 x 6

31 x 3

31 x 6

38 x 3

38 x 5

38 x 6

38 x 8

40 x 3

40 x 4

40 x 540 x 6

50 x 3

50 x 4

50 x 5

50 x 6

20 x 3

20 x 4

25 x 3

25 x 4

25 x 5

25 x 6

30 x 2

30 x 3

30 x 6

31 x 3

31 x 6

38 x 3

38 x 5

38 x 6

38 x 8

40 x 3

40 x 4

40 x 5

40 x 6

50 x 3

50 x 4

50 x 5

50 x 6



Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

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L

L

L

L

L



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Exothermic Welding

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Exothermic Welding

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Exothermic Welding

85



Exothermic Welding

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Exothermic Welding

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Exothermic Welding

88

D D



Exothermic Welding

89

RR1-CL-231231 HCC00

HCC00



Exothermic Welding

90

RR3-CL-231231 HCC00

HCC00RR4-C-231231



Exothermic Welding

91

RR5-C-231231 HCC00



Exothermic Welding

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Exothermic Welding

93



Exothermic Welding

94

BX1-CL-253



Exothermic Welding

95

BX3R-DL-506

BX3L-DL-506



Exothermic Welding

96

BX4-DL-506



Exothermic Welding

97



Exothermic Welding

98



Exothermic Welding

99

45

CX5-CL-95 HCF00



Exothermic Welding

100

CX7L-CL-50

CX7R-CL-50

CX7R-CL-70

CX7L-CL-70

CX7L-CL-120

CX7R-CL-120

CX7L-CL-150

CX7R-CL-150

HCF00

HCF00

HCF00

HCF00

File



Exothermic Welding

A

Cable to RailHorizontal cable end tap to web rail

CX8R-CL-50 HCW00

HCW00

HCW00

HCW00

HCW00

HCW00

HCW00

HCW00

HCW00

HCW00

50

50

70

70

120

120

185

185

240

240

45

45

45

45

115

115

200

200

200

200

CX8L-CL-50

CX8R-CL-70

CX8L-CL-70

HCW00

HCW00

95

95

90

90

CX8R-CL-95

CX8L-CL-95

CX8R-BL-25 HCM00

HCM00

HCW00

HCW00

25

25

35

35

25

25

45

45

CX8L-BL-25

CX8R-CL-35

CX8L-CL-35

CX8R-CL-120

CX8L-CL-120

HCW00

HCW00

150

150

150

150

CX8R-CL-150

CX8L-CL-150

CX8R-CL-185

CX8L-CL-185

CX8R-CL-240

CX8L-CL-240

CX8

File

101



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KRRailway Signaling

Type for

Exothermic Welding



Exothermic Welding

104

Size

Code

15g

KR15

25g

KR25

32g

KR32

45g

KR45

65g

KR65

90g

KR90

115g

KR115

Tubes/box 40 50 20 20 20 20 10

Suitable forSignalingbond’s connections, that is,Horizontal cable endtap to webrail,Horizontal cable end tap to headrail, Stud tap toweb rail

Applications

Kumwell designed a welding process ofmakingrailway signalingbond.

American Railway Engineering Association

(AREA,Chapter 4 Part2)Test Method for Tension Testing of Metallic

Material (ASTM E8M)

Standards

It should be stored in an ambient temperatureand avoid moisture.

Storage

Kumwell weld metal powder is contained a moisture - resistant plastic cartridge, packed in a paper box. Integral weld metal package is identified as to the weld metal powder’s amount, type of metalpowder tobeconnected,Lot No., the numberof tubes tomanufacturing date (MFD).

Packaging

KRWeld Metal Powder

Type



Exothermic Welding

105



Exothermic Welding

106



Exothermic Welding

107

M

HCM00

HCM00

HCM00

HCM00



Exothermic Welding

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Exothermic Welding

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Exothermic Welding

110109


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111



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Exothermic Welding

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Exothermic Welding

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114



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B

B

B

B

B

B

B

B

B

B



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Exothermic Welding

119 117

and

HCB00 type handle clamp assorting with 2”x2”

sized mould

Handle clamp with chain support for cathodic mould

HCB00-XB is used to hold a mould fit at its horizontal

and vertical position on up to 4” pipe’s diameter and

HCB00-XB-12D special chain support for 5” to 12”

pipe’s diameter.

HCB00-XB or HCBOO-XB-12D

HCB00

Kumwell handle clamp has only 3 type differences; HCB00, HCC00 and HCD00, which is adequate

to assort with many different sizes and types of graphite mould.



Exothermic Welding

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Exothermic Welding

121



Exothermic Welding

122



Exothermic Welding

123 121

WE-DSDuct seal Code No. WE-DS

Duct seal is used to protect the leak of exothermic

welding process



Exothermic Welding

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New technology from Kumwell for electric ignitor with low smoke

exothermic welding system.

Filter Cover

- Replaceable special filter cover designed for low smoke exothermic

mould without starting power required

ELITOR system is designed to simplify and safety operation for exother-

mic welding with remote operationg ignition.- More reliable ignition than conventional flint gun

- No external power or starting power required and resulting less

smoke

- Convenience and flexible to work in restricted or closed area

- Rechargeable battery with LED display

- Quick action and easy to handle

- Warning sound before ignition for safety operation

Low Smoke Exothermic Welding System

with Electric Ignitor and warning sound for safety operation

Elitor System

Insert the connector withPCB ignitor strip on the sidehole of the mould lid.

insert the PCB ignitor stripinto the connector ofELITOR IGNITOR

Press the “IGNITOR” button onhold until alarm 5 Sec.exothermic reaction is

initiated. Place “OFF” button

PCB IGNITOR STRIP Code No. KTA023

ELITOR ELECTRIC IGNITER Code No. KTA024

Specifications

- Power : 6 V/DC, type Sealed Lead - acid battery

- On/Off power SW saperate from ignite SW.

- Starting Ignition 4.8 V/DC 2.3 - 2.5 A- Charger control and LED display

- DC Adaptor charger 9 VDC 2A

- Remote operation with 2 meter cable and control box

- Operating temperature : 5oC - 60

oC

- Safety warning sound alarm 5 sec. before ignition

- Ignition capacity when battery full charge more than 70 time

Caution

- Please Off power SW when not in operation to save the battery

life.

- Exothermic Mould and battery design by manufacturer

- PCB strip hole alignment varies from connection types to

conductor size.- Please don’t switch ELITOR ON/OFF without PCB strip since

ELITOR will be malfunction resulting short life time.



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4

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Exothermic Welding

125

Elitor Electric Ignitor

Assembly mould and handel clamp with

bolt and preheat with a butane torch to

ensure that mould is entirely dry

Place retaining disk ensuring the disk sits

well at the base of the weld metal cavity

Insert the connector with PCB ignitor strip

(KTA023) on the side hole of the mould lid.

After completed reaction, wait for 2-3

minutes to cool down before removing

weld connection.

Switch the power button to the “ ON ”

position

Press the “ IGNITOR ” button on hold until

alarm 5 sec.exothermic reaction is

initiated. Place“ OFF ” button

Pour a recommended size of weld metal

into the mould crucible Check for leaks

of weld metal Repeat step 4 in case of leak

Insert the PCB ignitor strip into the connector

of Elitor Ignitor

Then, clean the surface of conductor with

a cable clean brush and/or preheat with

butance torch again in order to ensure

that conductor is entirely dry

Place conductor into the mould snugly,

leave the space 2-3 mm. between the

end of conductors for better molten copper

alloy flow. Then, tighten handle clamp.

KTA024

Gently rub slag from the crucible by

scraper clean the crucible and weld

cavity by mould cleaning brush to endure

the mould



Exothermic Welding

126

ELITORwith KTA �SPplus starting powder

How to insert PCB strip KTA �SP

Kumwell is new technology for electric ignition.ELITOR It is designed to simplify and safety operation forexothermic welding with remote operation ignition.- More reliable ignition than conventional flint gun- Convenience and flexible to work in restricted or closed area- Rechargeable battery with LED display- Quick action and easy to handle- Safety warning sound before ignition

Specifications

- Power : 6 V/DC, type Sealed Lead - acid battery- On/Off power SW saperate from ignite SW.- Starting Ignition 4.8 V/DC 2.3 - 2.5 A- Charger control and LED display- DC Adaptor charger 9 VDC 2A- Remote operation with 2 meter cable and control box- Operating temperature : 5

oC - 60

oC

- Safety warning sound alarm 5 sec. before ignition- Ignition capacity when battery full charge more than 70 time

Caution- Please Off power SW when not in operation to save the battery life.

- Exothermic Mould and battery design by manufacturer - PCB strip hole alignment varies from connection types to conductor size.- Please don’t switch ELITOR ON/OFF without PCB strip since ELITOR will be malfunction resulting short life time.

Pour starting powder on surfacemetal powder.

Steel discGraphite mould

Startingpowder

KTA 023SP

Pour Startingpowder

Metal powder

Insert PCB strip into hole side ofmould cover and pour startingpowder into hole top mould cover.Press SW ON to start ignition.



Exothermic Welding

127

INSTRUCTION

Check mould tag to be welded and propercartridge size. Assembly mould and handleclamp with bolt and preheat with a butanetorch to ensure that mould is entirely dry

Insert the steel disc to seat on cavity

properlyPour weld metal powder into the mould

If notice powder leakage, please return to

step 4 again and pour starting powder on

surface metal powder.

Pour starting powder into hole on top of

mould lid.

Place conductor into the mould snugly,

leave the space 2-3 mm. between the end

of conductor for better molten copper alloy

flow.Then, tighten handle clamp.

Insert the connector with PCB ignitor

strip on the side hole of the mould lid.Switch the power button to the “ ON ”

position

insert the PCB KTA 023SP ignitor strip

into the connector of ELITOR IGNITOR

Completed Kumwell connectionPress the “IGNITOR” button on hold until

alarm 5 Sec. exothermic reaction is

initiated. Place “OFF” button

Then, clean the surface of conductor with

a cable clean brush and/or preheat with

butance torch again in order to ensure that

conductor is entirely dry

After completed reaction, wait for 2-3

minutes to cool down before removing

weld connection. Open the mould,

remove slag with scrapper and clean with

the mould brush.

1112

EXOTHERMIC WELDING ELITOR ELECTRIC IGNITOR with KTA 023SP

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128



POWER

SUBSTATION

Exothermic Welding

www.kumwell.com129



Exothermic Welding

VIETNAM CNA-HTE / MIDDLE AIRPORTS CORPORATION - MACDA NANG INTERNATIONAL AIRPORT- DANANG CITY

BRECHIN CASTLE SUBSTATION 2010

2010

INDONESIA INDOCEMENT

INCO

INDOCEMENT 2008

INDONESIA TANJUNG TABALONG 2011

INDONESIA 150 KV BALAMBANO AND KAREBBE SUBSTATION 2011

K.M.L. INTERNATIONAL CO.,LTDTHAILAND MITR PHULUANG SUGAR MILS AT LOEI 2012

K.M.L. INTERNATIONAL CO.,LTDTHAILAND BELLE CONDOMINIUM 2012

K.M.L. INTERNATIONAL CO.,LTDTHAILAND CHANA POWER PLANT 2012

INDONESIA SENGKANG 2008

PETROTRIN, PETROLIUM COMPANY OF TRINIDAD

AND TOBAGO LTD.

TRINIDAD AND

TOBAGO

EPC REFINERY SUBSTATION PROJECT: 2312 2010PETROTRIN, PETROLIUM COMPANY OF TRINIDAD

AND TOBAGO LTD.

TRINIDAD AND

TOBAGO

COLOMBIA SANTA MARTA SUBSTATION PROJECT 2365 HMV INGENIEROS L TDA. 2010

COLOMBIA CANOLIMON -CARIARE SUBSTATION PROJECT 2314 HMV INGENIEROS L TDA. 2010

COLOMBIA LLC CANO LIMON, OIL INDUSTRIA L COMP LE X OCCIDENTAL DE COLOMBIA, 2010 - 2013

COLOMBIA LLC BARRANCABERMEJA - EL CENTRO,

OIL INDUSTRIAL COMPLEX

OCCIDENTAL DE COLOMBIA, 2010 - 2013

COLOMBIA EL DORADO AIRPORT PROJECT. 4500082313 SIEMENS S.A 2011

INODNESIA SENGKANG 2012

COLOMBIA ENERSIS GROUP - ENDESA PROJECT 2211 CAM COLOMBIA (COMPANIA A MERICANA DE

MULTISERVICIOS)

2011

COLOMBIA PACIFIC RUBIALES CORPORATION

OIL INDUSTRIAL COMPLEX.

CAM COLOMBIA (COMPANIA AMERICANA DE

MULTISERVICIOS)

2011 - 2012

COLOMBIA PACIFIC RUBIALES CORPORATION

OIL INDUSTRIAL COMPLEX.

CAM COLOMBIA (COMPANIA AMERICANA DE

MULTISERVICIOS)

2011 - 2012

VENEZUELA TOCOMA HIDROELECTRIC PROJECT (2000 MVA)

RIO CARONI PTO. ORDAZ

CONSORCIO OIV TOCOMA ODEBRECHT -

IMPREGILO - VINCLER

2011 - 2013

Documents

Exothermic Welding 2013