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EXHAUST SYSTEMS The Greatest Customer Value! Comprehensive Product Line Provides the Greatest Customer Value! M O R E T H A N 3 X T H E L I F E S P A N O F S T A N D A R D A L U M I N I Z E D M U F F L E R S M O R E T H A N 3 X T H E L I F E S P A N O F S T A N D A R D A L U M I N I Z E D M U F F L E R S DRILL AND BINDING AREA Untitled-1 1 11/30/12 12:21 PM

EXHAUST SYSTEMS - d3610drhczimko.cloudfront.net · Exhaust System Deterioration Why Exhaust Systems Wear Out Most exhaust system deterioration occurs primarily from the inside out

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Page 1: EXHAUST SYSTEMS - d3610drhczimko.cloudfront.net · Exhaust System Deterioration Why Exhaust Systems Wear Out Most exhaust system deterioration occurs primarily from the inside out

EXHAUSTSYSTEMS

The GreatestCustomer Value!

ComprehensiveProduct Line Provides

the Greatest Customer Value!

MOR

E TH

AN 3X THE LIFESPAN

OF S

TANDARD ALUMINIZED M

UFFLE

RS

MOR

E TH

AN 3X THE LIFESPAN

OF S

TANDARD ALU MINIZED M

UFF

LER

S

D R I L L A N D B I N D I N G A R E A

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Page 2: EXHAUST SYSTEMS - d3610drhczimko.cloudfront.net · Exhaust System Deterioration Why Exhaust Systems Wear Out Most exhaust system deterioration occurs primarily from the inside out

NAPA® CatalyticConverters

Engineered for Easy Installation

Designed for aftermarket requirementsin 49 states and Canada

California Air Resources Board(CARB)-compliant

Universal and Direct-Fit for

Pre-OBDII Vehicles(1995 and Older)

Universal and Direct-Fit for

California Vehicles

Comply with specific pre-OBDII and OBDIIaftermarket requirements in the state of California

CalCatCalCatCATALYTIC

CONVERTERS

Designed for aftermarket requirementsin 49 states and Canada

Universal and Direct-Fit for

OBDII Vehicles(1996 and Newer)

CATALYTICCONVERTERS

CATALYTICCONVERTERS

STANDARDSTANDARD

No matter what you drive, our catalytic convertershave the right combination of precious metals andwashcoat technology to solve any emissions problem

Universal Fit for Custom Jobs

Universal Fit Converters:

The clear choice for installers with customjobs that require fabrication and welding.

Direct-Fit for Easy Installation

Direct-Fit Converters:

Designed for installers and repair shops thatrequire quick turnaround in the service bay.

Stainless steel body

Aluminized heat shield

Aluminized expandable bushings

Oxygen sensor fittings

Thicker, OE-quality flanges

Stainless steel body

Body and pipe heat shields to match OE

OE-style design and fit, including accessories

Structural brace for better strength and durability

D R I L L A N D B I N D I N G A R E A

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Exhaust SystemsLine-Up

NAPA® Exhaust Systems Line-UpPartnered with the world’s largest exhaust manufacturer, NAPA offers a completemuffler line-up, as well as universal and direct-fit converters, pipes and accessories.

NAPA® Quiet-Flow®SSPremium Mufflers

Stainless steel materials

Guaranteed to last for life

NAPA® Sound MasterUniversal Mufflers

Provides installers and DIY customers witheconomical performance and acoustics

NAPA® Quiet-Flow®SS Premium One-Piece Welded Muffler Assemblies

OE-equivalent direct-fit designs

Unmatched quality and construction

NAPA® Universal and Direct-FitCatalytic Converters

The RIGHT loading of precious metals

Domestic and import applications

NAPA® Pre-Bent PipesA full line of pipes and accessories

Pipes follow the OE routing to fit right

Everything needed to do the complete job

NAPA® Sound MasterDirect-Fit Mufflers

Longer life and durable performance

Competitive price

D R I L L A N D B I N D I N G A R E A

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Page 4: EXHAUST SYSTEMS - d3610drhczimko.cloudfront.net · Exhaust System Deterioration Why Exhaust Systems Wear Out Most exhaust system deterioration occurs primarily from the inside out

A Wide Selection of Performance Exhaust Products

www.thrushexhaust.comwww.dynomax.com

PerformanceExhaust Products

Offering the widest selection ofperformance exhaust products,DynoMax® has it all – sound,performance and durability

Vintage sound, today’s power –a performance staple with hot rodenthusiasts for over 40 years

MufflersExclusive Valve Technology

100% Welded designfor maximum durability

Ultra Flo™ Welded Mufflers

Super Turbo™ MufflersPatented flow directors channelexhaust flow for maximum power

Cat-Back Exhaust SystemsMandrel-bent pipe for

quick, easy customization

Hush™ Thrush® MufflersImproved tri-flow design Proven reverse-flow design

Turbo Mufflers

Welded™ Aluminized MufflersFully-welded for extended durability

Glasspack MufflersStainless steel or painted finish Unique high-flow design

Header-Back Systems

U L T R A F L O ™

T E C H N O L O G Y

FLOW DIRECTOR

T E C H N O L O G Y

Welded™ SS MufflersStainless steel for mirror-like finish

D R I L L A N D B I N D I N G A R E A

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Orange Blue

5-Digit PartNumbering System

The 5-DigitNumbering SystemHow It Works:

First Two Digits

Our 5-digit numbering system, combined with color-codedpipe labeling, offers the simplest and most efficient exhaustsystem parts inventory stocking program available today!The 5-digit system actually dictates where every exhaustsystem part should be stored, while the pipe color codingaids in inventory storage and “order picking.” The systemalso complies with Automotive Advisors and Councilrecommendations.

The first two digitsof our 5-digit partnumbering systemindicate exactly whichcategory a particularpart number belongs;for example, a 21000 is amuffler, 35000 numbersare accessories, and40000 / 50000 numbersare pipes.

Complete SequenceFollowing are the specific categorieswithin the 5-digit numbering system:

Color CodingColor coding is an additional benefit offered by our 5-digitinventory stocking system for pipes. All pipes are labeledwith green, yellow, orange or blue tape. The pipe rackingsequence is accomplished according to pipe label colorand pipe number.

How It WorksAll “H” and “Y” pipes are labeled with green tape,regardless of pipe length (third digit on part numberindicates approximate pipe length).

All exhaust and tail pipes are sequentially labeled withyellow, orange or blue tape, depending on pipe length.All 1-, 4- and 7-foot pipes have yellow labels;2-, 5- and 8-foot pipes have orange labels;and 3-, 6- and 9-foot pipesare coded blue.

Any mistake in stocking iseasily discerned, becauseof the size differential ofcolor-coded pipes withvarying numbers.

Cartonized

15100 - 16799Catalytic Converters, Converter Parts Kits17200 - 17799Turbo Performance Product(includes Super Turbo™, Ultra Flo™ Mufflers and Kits)18100 - 18180Universal Mufflers18181 - 18499, 18550 - 18599, 18800 - 18850Direct-Fit Mufflers21100 - 22799Premium Mufflers (up to 40" in length)22800 - 22999Premium Mufflers (over 40" in length)24000 - 24499Glasspacks28000 - 29999Chrome Stack Pipes, Muffler Shields, Cages,Items that require special handling31000 - 31999Gaskets and Flanges33000 - 34299Bulk Clamps35000 - 35999, 36101 - 36199Clamps, Hangers, Brackets, Insulators, Straps and Shields36000 - 36100, 36200 - 36999Promotional Items37000 - 37999Jobber Racking92000 - 93999Ultra Universal Converters

Uncartonized

40000 - 40026, 50001 - 50015Flexible Tubing40050 - 40199, 50050 - 50199Premium Mufflers40200 - 40999, 50200 - 50999 “H” and “Y” Pipes, and “Difficult to Stock” Pipes41000 - 49999, 51000 - 59999Exhaust and Tail Pipes, Straight Tubingand Muffler / Pipe Welded Assemblies

CalCat Converters

80000 - 81499CalCat Non-OBDII Universal and Direct-Fit Converters81500 - 84999CalCat OBDII Universal and Direct-Fit Converters

Second DigitFor exhaust and tail pipes, the second digit also indicatesthe approximate length of a pipe. A 41000 / 51000 numberpipe is no longer than one foot, as indicated by a seconddigit one (1). A 42000 / 52000 pipe number is longer thanone foot, but shorter than two feet, as indicated by asecond digit two (2), etc.

Third DigitThe third digit is similarly significant in “H” and “Y” partnumbers, only. For example, a 40200 / 50200 pipe is nolonger than two feet, while a 40300 / 50300 pipe is nolonger than three feet, etc.

Remaining DigitsThe remaining digits aid in the sequential stockingof parts within each category.

223254487054002FirstDigit

SecondDigit

ThirdDigit

RemainingDigits

40200410004400047000

420004500048000

430004600049000

40200510005400057000

520005500058000

530005600059000

Green Yellow

1'

41000s51000s

42000s52000s

43000s53000s

44000s54000s

45000s55000s

46000s56000s

47000s57000s

48000s58000s

49000s59000s

2'

3'

4'

5'

6'

7'

8'

Over8'

D R I L L A N D B I N D I N G A R E A

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Safe & Sound®

Guarantee

NAPA® is so confident in the quality of its premium exhaust products,NAPA backs them with the exclusive Safe & Sound® Guarantee.

Safe & Sound®

G U A R A N T E E

90-Day, Risk-Free Offer. Limited Lifetime Warranty.

© 2013 Tenneco Printed in USA NMS-0133-1112

For technical assistance, please call:

49 states and Canada: 1 (800) 435-7188Monday - Friday, 8:30 am - 5:30 pm EST

California only: 1 (734) 384-7824Monday - Friday, 8:30 am - 5:30 pm EST

For additional information about this guarantee, please call:

1 (734) 384-7898

NAPA Exhaust Systems • One International Drive • Monroe, MI 48161

Qualifying Products:

NAPA® Quiet-Flow®SS mufflers and NAPA® premium one-piecewelded muffler assemblies

DynoMax® VT, Ultra Flo™ SS, Ultra Flo™ Welded and Super Turbo™

performance mufflers

90-Day Risk-Free Trial Offer

Try NAPA® premium exhaust products for 90 days. If, for any reason,the qualifying product fails to meet expectations during the trialperiod, replace the product and Tenneco will refund the originalproduct’s purchase price, plus labor (up to $50 per exhaust system).

Limited Lifetime Warranty

NAPA warrants qualifying exhaust products against defects andwear-out when used on private passenger cars and light trucksunder normal operating conditions for as long as such purchaserowns the vehicle on which they were originally installed,and NAPA continues to offer the warranted product(s).

EXHAUSTSYSTEMS

D R I L L A N D B I N D I N G A R E A

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What is theExhaust System?

What is the Exhaust System?An exhaust system is a complex automotiveparts assembly which performs a seriesof critical emissions functions.

The functions of a vehicle exhaust system:

Carry exhaust gases safely to the rear of the vehicle

Reduce the engine sound level

Maintain engine performance

Reduce harmful emissions through the use of a catalytic converter

D R I L L A N D B I N D I N G A R E A

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Exhaust SystemComponents

Exhaust System Components

Catalytic ConvertersResonatorAssemblies Intermediate Pipe

Tailpipe Flanges / GasketsClamps / Hangers /

Accessories

Y-Pipe H-Pipe Crossover PipeManifold /

Performance Exhaust

Mufflers /Muffler Assemblies

Exhaust Pipe /Flex-Pipe

D R I L L A N D B I N D I N G A R E A

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Exhaust SystemDeterioration

Why Exhaust Systems Wear OutMost exhaust system deteriorationoccurs primarily from the inside out.The exhaust system is one of the very few parts on a vehicle that continuesto wear even though the engine is not running and the vehicle is stopped.

A major cause of failure forexhaust system parts is internal corrosion.

Acidic moisture is produced by the combustion of air and gasoline

Acid build-up occurs when the engine andexhaust system don’t have a chance to fully warm up

Because these acids are in contact with the inside ofthe exhaust system, the deterioration of these parts occursprimarily from the inside out

Many factors can affect the lifeof a vehicle’s exhaust system.

Uncontrolled environment (weather, temperature, road condition)

Vehicle usage

Condition of exhaust components within the system

Manufacturer’s materials

D R I L L A N D B I N D I N G A R E A

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Reasons toReplace System

Reasons to Suggest Exhaust System ReplacementMany wear factors mandate exhaust system replacementto control harmful emissions and maintain safe vehicle operation.

Wear defects requiring vehicle exhaust system replacement include:

Pipe leaking

Body shell distorted, affecting performance or structural integrity

Corrosion hole

Missing component(s)

Cracked or broken mounting brackets

Puncture (other than a drain hole)

Rattling or knocking noise from muffler

Open or split seams (exhaust leaking)

Leaking flexible couplers

Plugged converter

D R I L L A N D B I N D I N G A R E A

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ReplacementSuggestion

Reasons to Suggest Exhaust System Replacement

Part is close to the end of its useful life*

Address a customer need, convenience or request(eliminate noise, performance upgrade, etc.)

Comply with maintenance recommended by thevehicle’s Original Equipment Manufacturer (OEM)

A technician’s recommendation,based on substantial and informed experience*

*

Weak due to corrosion, but no leaks present

Corroded, affecting structural integrity

Outer wrap peeling

Refer to MAPUniform Inspection Guidelines

D R I L L A N D B I N D I N G A R E A

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NAPA®

Quiet-Flow®SS

Strong, OE-style interior spot welds help improvestructural stability and increase durability.

Durable internal partitions for greater interiorstructural stability and a long service life.

Bridge construction for structural strengthand a long service life.

Spun-locked heads help resist rupturesdue to backfires.

The inner shell and outer cover lockseams arepositioned 180º apart for maximum durability.

OE-style domed heads help reduceradiated noise.

Internal tubes are mechanically joined to the free-floating partitionto allow expansion and contraction during temperature changes.

This special design helps eliminate the breaking of spot welds andsubsequent part distortion or loose part noise problems.

CRF (Continuous Roving Fiberglass)for optimal OE-quality acoustics.

OE-style louvered tube technology lowers the engineemissions noise level for a premium, OE-style sound.

A complete internal drainage system helps prevent condensateacids from collecting between partitions or at the muffler heads.

Part No. 21423

The Power of Stainless SteelNAPA® Quiet-Flow®SS 100% Structural Stainless Steel construction resists rust-outthree times longer than competitors’ premium aluminized mufflers.

Safe & Sound®

G U A R A N T E E

90-Day, Risk-Free Offer.Limited Lifetime Warranty.

MOR

E TH

AN 3X THE LIFESPAN

OF S

TANDARD ALUMINIZED M

UFFLE

RS

MOR

E TH

AN 3X THE LIFESPAN

OF S

TANDARD ALUMINIZED M

UFFLE

RS

D R I L L A N D B I N D I N G A R E A

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One-Piece WeldedMuffler Assemblies

One-Piece Welded Muffler Assembliesfor Domestic and Import Brand VehiclesNAPA® premium one-piece welded muffler assemblies offerquality construction that the competition cannot match.

Direct-fit designs are OE-equivalent foreasy installation and quick service bay turnaround

100% Stainless steel construction for longer life

OE-style cross section and sound

Quality performance and acoustics

Safe & Sound®

G U A R A N T E E

90-Day, Risk-Free Offer.Limited Lifetime Warranty.

Thicker, OE-style rods and brackets for improved structural support

Louvered internal tuning tubes for premium acoustics

OE-equivalent direct-fit designs

D R I L L A N D B I N D I N G A R E A

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Sound MasterDirect-Fit Mufflers

Quality Materials and ConstructionNAPA® Sound Master direct-fit mufflers provide installers andrepair shops with a quality alternative at a competitive price.

OE-equivalent direct-fit designsfor easy installation andquick service bay turnaround

Quality performance and acoustics

100% All-aluminized steel constructionfor longer life and quality appearance

Two tubes / two partitionsinternal design

OE-style shell enhancesperformance anddurability

MUFFLER

Mechanical joints eliminate breakage and flow tube buckling

Reinforced bracketed heads improve structural support and stability

Spun-locked heads prevent exhaust gas leakage

Spot-welded bushings for greater stability and assembly support

D R I L L A N D B I N D I N G A R E A

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