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EXHAUSTSYSTEMS
The GreatestCustomer Value!
ComprehensiveProduct Line Provides
the Greatest Customer Value!
MOR
E TH
AN 3X THE LIFESPAN
OF S
TANDARD ALUMINIZED M
UFFLE
RS
MOR
E TH
AN 3X THE LIFESPAN
OF S
TANDARD ALU MINIZED M
UFF
LER
S
•
D R I L L A N D B I N D I N G A R E A
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NAPA® CatalyticConverters
Engineered for Easy Installation
Designed for aftermarket requirementsin 49 states and Canada
California Air Resources Board(CARB)-compliant
Universal and Direct-Fit for
Pre-OBDII Vehicles(1995 and Older)
Universal and Direct-Fit for
California Vehicles
Comply with specific pre-OBDII and OBDIIaftermarket requirements in the state of California
CalCatCalCatCATALYTIC
CONVERTERS
Designed for aftermarket requirementsin 49 states and Canada
Universal and Direct-Fit for
OBDII Vehicles(1996 and Newer)
CATALYTICCONVERTERS
CATALYTICCONVERTERS
STANDARDSTANDARD
No matter what you drive, our catalytic convertershave the right combination of precious metals andwashcoat technology to solve any emissions problem
Universal Fit for Custom Jobs
Universal Fit Converters:
The clear choice for installers with customjobs that require fabrication and welding.
Direct-Fit for Easy Installation
Direct-Fit Converters:
Designed for installers and repair shops thatrequire quick turnaround in the service bay.
Stainless steel body
Aluminized heat shield
Aluminized expandable bushings
Oxygen sensor fittings
Thicker, OE-quality flanges
Stainless steel body
Body and pipe heat shields to match OE
OE-style design and fit, including accessories
Structural brace for better strength and durability
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D R I L L A N D B I N D I N G A R E A
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Exhaust SystemsLine-Up
NAPA® Exhaust Systems Line-UpPartnered with the world’s largest exhaust manufacturer, NAPA offers a completemuffler line-up, as well as universal and direct-fit converters, pipes and accessories.
NAPA® Quiet-Flow®SSPremium Mufflers
Stainless steel materials
Guaranteed to last for life
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NAPA® Sound MasterUniversal Mufflers
Provides installers and DIY customers witheconomical performance and acoustics
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NAPA® Quiet-Flow®SS Premium One-Piece Welded Muffler Assemblies
OE-equivalent direct-fit designs
Unmatched quality and construction
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NAPA® Universal and Direct-FitCatalytic Converters
The RIGHT loading of precious metals
Domestic and import applications
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NAPA® Pre-Bent PipesA full line of pipes and accessories
Pipes follow the OE routing to fit right
Everything needed to do the complete job
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NAPA® Sound MasterDirect-Fit Mufflers
Longer life and durable performance
Competitive price
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D R I L L A N D B I N D I N G A R E A
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A Wide Selection of Performance Exhaust Products
www.thrushexhaust.comwww.dynomax.com
PerformanceExhaust Products
Offering the widest selection ofperformance exhaust products,DynoMax® has it all – sound,performance and durability
Vintage sound, today’s power –a performance staple with hot rodenthusiasts for over 40 years
MufflersExclusive Valve Technology
100% Welded designfor maximum durability
Ultra Flo™ Welded Mufflers
Super Turbo™ MufflersPatented flow directors channelexhaust flow for maximum power
Cat-Back Exhaust SystemsMandrel-bent pipe for
quick, easy customization
Hush™ Thrush® MufflersImproved tri-flow design Proven reverse-flow design
Turbo Mufflers
Welded™ Aluminized MufflersFully-welded for extended durability
Glasspack MufflersStainless steel or painted finish Unique high-flow design
Header-Back Systems
U L T R A F L O ™
T E C H N O L O G Y
FLOW DIRECTOR
T E C H N O L O G Y
Welded™ SS MufflersStainless steel for mirror-like finish
D R I L L A N D B I N D I N G A R E A
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Orange Blue
5-Digit PartNumbering System
The 5-DigitNumbering SystemHow It Works:
First Two Digits
Our 5-digit numbering system, combined with color-codedpipe labeling, offers the simplest and most efficient exhaustsystem parts inventory stocking program available today!The 5-digit system actually dictates where every exhaustsystem part should be stored, while the pipe color codingaids in inventory storage and “order picking.” The systemalso complies with Automotive Advisors and Councilrecommendations.
The first two digitsof our 5-digit partnumbering systemindicate exactly whichcategory a particularpart number belongs;for example, a 21000 is amuffler, 35000 numbersare accessories, and40000 / 50000 numbersare pipes.
Complete SequenceFollowing are the specific categorieswithin the 5-digit numbering system:
Color CodingColor coding is an additional benefit offered by our 5-digitinventory stocking system for pipes. All pipes are labeledwith green, yellow, orange or blue tape. The pipe rackingsequence is accomplished according to pipe label colorand pipe number.
How It WorksAll “H” and “Y” pipes are labeled with green tape,regardless of pipe length (third digit on part numberindicates approximate pipe length).
All exhaust and tail pipes are sequentially labeled withyellow, orange or blue tape, depending on pipe length.All 1-, 4- and 7-foot pipes have yellow labels;2-, 5- and 8-foot pipes have orange labels;and 3-, 6- and 9-foot pipesare coded blue.
Any mistake in stocking iseasily discerned, becauseof the size differential ofcolor-coded pipes withvarying numbers.
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Cartonized
15100 - 16799Catalytic Converters, Converter Parts Kits17200 - 17799Turbo Performance Product(includes Super Turbo™, Ultra Flo™ Mufflers and Kits)18100 - 18180Universal Mufflers18181 - 18499, 18550 - 18599, 18800 - 18850Direct-Fit Mufflers21100 - 22799Premium Mufflers (up to 40" in length)22800 - 22999Premium Mufflers (over 40" in length)24000 - 24499Glasspacks28000 - 29999Chrome Stack Pipes, Muffler Shields, Cages,Items that require special handling31000 - 31999Gaskets and Flanges33000 - 34299Bulk Clamps35000 - 35999, 36101 - 36199Clamps, Hangers, Brackets, Insulators, Straps and Shields36000 - 36100, 36200 - 36999Promotional Items37000 - 37999Jobber Racking92000 - 93999Ultra Universal Converters
Uncartonized
40000 - 40026, 50001 - 50015Flexible Tubing40050 - 40199, 50050 - 50199Premium Mufflers40200 - 40999, 50200 - 50999 “H” and “Y” Pipes, and “Difficult to Stock” Pipes41000 - 49999, 51000 - 59999Exhaust and Tail Pipes, Straight Tubingand Muffler / Pipe Welded Assemblies
CalCat Converters
80000 - 81499CalCat Non-OBDII Universal and Direct-Fit Converters81500 - 84999CalCat OBDII Universal and Direct-Fit Converters
Second DigitFor exhaust and tail pipes, the second digit also indicatesthe approximate length of a pipe. A 41000 / 51000 numberpipe is no longer than one foot, as indicated by a seconddigit one (1). A 42000 / 52000 pipe number is longer thanone foot, but shorter than two feet, as indicated by asecond digit two (2), etc.
Third DigitThe third digit is similarly significant in “H” and “Y” partnumbers, only. For example, a 40200 / 50200 pipe is nolonger than two feet, while a 40300 / 50300 pipe is nolonger than three feet, etc.
Remaining DigitsThe remaining digits aid in the sequential stockingof parts within each category.
223254487054002FirstDigit
SecondDigit
ThirdDigit
RemainingDigits
40200410004400047000
420004500048000
430004600049000
40200510005400057000
520005500058000
530005600059000
Green Yellow
1'
41000s51000s
42000s52000s
43000s53000s
44000s54000s
45000s55000s
46000s56000s
47000s57000s
48000s58000s
49000s59000s
2'
3'
4'
5'
6'
7'
8'
Over8'
D R I L L A N D B I N D I N G A R E A
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Safe & Sound®
Guarantee
NAPA® is so confident in the quality of its premium exhaust products,NAPA backs them with the exclusive Safe & Sound® Guarantee.
Safe & Sound®
G U A R A N T E E
90-Day, Risk-Free Offer. Limited Lifetime Warranty.
© 2013 Tenneco Printed in USA NMS-0133-1112
For technical assistance, please call:
49 states and Canada: 1 (800) 435-7188Monday - Friday, 8:30 am - 5:30 pm EST
California only: 1 (734) 384-7824Monday - Friday, 8:30 am - 5:30 pm EST
For additional information about this guarantee, please call:
1 (734) 384-7898
NAPA Exhaust Systems • One International Drive • Monroe, MI 48161
Qualifying Products:
NAPA® Quiet-Flow®SS mufflers and NAPA® premium one-piecewelded muffler assemblies
DynoMax® VT, Ultra Flo™ SS, Ultra Flo™ Welded and Super Turbo™
performance mufflers
90-Day Risk-Free Trial Offer
Try NAPA® premium exhaust products for 90 days. If, for any reason,the qualifying product fails to meet expectations during the trialperiod, replace the product and Tenneco will refund the originalproduct’s purchase price, plus labor (up to $50 per exhaust system).
Limited Lifetime Warranty
NAPA warrants qualifying exhaust products against defects andwear-out when used on private passenger cars and light trucksunder normal operating conditions for as long as such purchaserowns the vehicle on which they were originally installed,and NAPA continues to offer the warranted product(s).
EXHAUSTSYSTEMS
D R I L L A N D B I N D I N G A R E A
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What is theExhaust System?
What is the Exhaust System?An exhaust system is a complex automotiveparts assembly which performs a seriesof critical emissions functions.
The functions of a vehicle exhaust system:
Carry exhaust gases safely to the rear of the vehicle
Reduce the engine sound level
Maintain engine performance
Reduce harmful emissions through the use of a catalytic converter
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D R I L L A N D B I N D I N G A R E A
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Exhaust SystemComponents
Exhaust System Components
Catalytic ConvertersResonatorAssemblies Intermediate Pipe
Tailpipe Flanges / GasketsClamps / Hangers /
Accessories
Y-Pipe H-Pipe Crossover PipeManifold /
Performance Exhaust
Mufflers /Muffler Assemblies
Exhaust Pipe /Flex-Pipe
D R I L L A N D B I N D I N G A R E A
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Exhaust SystemDeterioration
Why Exhaust Systems Wear OutMost exhaust system deteriorationoccurs primarily from the inside out.The exhaust system is one of the very few parts on a vehicle that continuesto wear even though the engine is not running and the vehicle is stopped.
A major cause of failure forexhaust system parts is internal corrosion.
Acidic moisture is produced by the combustion of air and gasoline
Acid build-up occurs when the engine andexhaust system don’t have a chance to fully warm up
Because these acids are in contact with the inside ofthe exhaust system, the deterioration of these parts occursprimarily from the inside out
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Many factors can affect the lifeof a vehicle’s exhaust system.
Uncontrolled environment (weather, temperature, road condition)
Vehicle usage
Condition of exhaust components within the system
Manufacturer’s materials
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D R I L L A N D B I N D I N G A R E A
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Reasons toReplace System
Reasons to Suggest Exhaust System ReplacementMany wear factors mandate exhaust system replacementto control harmful emissions and maintain safe vehicle operation.
Wear defects requiring vehicle exhaust system replacement include:
Pipe leaking
Body shell distorted, affecting performance or structural integrity
Corrosion hole
Missing component(s)
Cracked or broken mounting brackets
Puncture (other than a drain hole)
Rattling or knocking noise from muffler
Open or split seams (exhaust leaking)
Leaking flexible couplers
Plugged converter
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ReplacementSuggestion
Reasons to Suggest Exhaust System Replacement
Part is close to the end of its useful life*
Address a customer need, convenience or request(eliminate noise, performance upgrade, etc.)
Comply with maintenance recommended by thevehicle’s Original Equipment Manufacturer (OEM)
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A technician’s recommendation,based on substantial and informed experience*
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Weak due to corrosion, but no leaks present
Corroded, affecting structural integrity
Outer wrap peeling
Refer to MAPUniform Inspection Guidelines
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D R I L L A N D B I N D I N G A R E A
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NAPA®
Quiet-Flow®SS
Strong, OE-style interior spot welds help improvestructural stability and increase durability.
Durable internal partitions for greater interiorstructural stability and a long service life.
Bridge construction for structural strengthand a long service life.
Spun-locked heads help resist rupturesdue to backfires.
The inner shell and outer cover lockseams arepositioned 180º apart for maximum durability.
OE-style domed heads help reduceradiated noise.
Internal tubes are mechanically joined to the free-floating partitionto allow expansion and contraction during temperature changes.
This special design helps eliminate the breaking of spot welds andsubsequent part distortion or loose part noise problems.
CRF (Continuous Roving Fiberglass)for optimal OE-quality acoustics.
OE-style louvered tube technology lowers the engineemissions noise level for a premium, OE-style sound.
A complete internal drainage system helps prevent condensateacids from collecting between partitions or at the muffler heads.
Part No. 21423
The Power of Stainless SteelNAPA® Quiet-Flow®SS 100% Structural Stainless Steel construction resists rust-outthree times longer than competitors’ premium aluminized mufflers.
Safe & Sound®
G U A R A N T E E
90-Day, Risk-Free Offer.Limited Lifetime Warranty.
MOR
E TH
AN 3X THE LIFESPAN
OF S
TANDARD ALUMINIZED M
UFFLE
RS
MOR
E TH
AN 3X THE LIFESPAN
OF S
TANDARD ALUMINIZED M
UFFLE
RS
•
D R I L L A N D B I N D I N G A R E A
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One-Piece WeldedMuffler Assemblies
One-Piece Welded Muffler Assembliesfor Domestic and Import Brand VehiclesNAPA® premium one-piece welded muffler assemblies offerquality construction that the competition cannot match.
Direct-fit designs are OE-equivalent foreasy installation and quick service bay turnaround
100% Stainless steel construction for longer life
OE-style cross section and sound
Quality performance and acoustics
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Safe & Sound®
G U A R A N T E E
90-Day, Risk-Free Offer.Limited Lifetime Warranty.
Thicker, OE-style rods and brackets for improved structural support
Louvered internal tuning tubes for premium acoustics
OE-equivalent direct-fit designs
D R I L L A N D B I N D I N G A R E A
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Sound MasterDirect-Fit Mufflers
Quality Materials and ConstructionNAPA® Sound Master direct-fit mufflers provide installers andrepair shops with a quality alternative at a competitive price.
OE-equivalent direct-fit designsfor easy installation andquick service bay turnaround
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Quality performance and acoustics
100% All-aluminized steel constructionfor longer life and quality appearance
Two tubes / two partitionsinternal design
OE-style shell enhancesperformance anddurability
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MUFFLER
Mechanical joints eliminate breakage and flow tube buckling
Reinforced bracketed heads improve structural support and stability
Spun-locked heads prevent exhaust gas leakage
Spot-welded bushings for greater stability and assembly support
D R I L L A N D B I N D I N G A R E A
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