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M/S MEGHMANI FINECHEM LTD. Executive Summary of EIA report for Expansion in Power Plant Capacity from 65 MW to 132 MW at Plot No. CH-1/CH-2, GIDC Dahej, Taluka: Vagra, District: Bharuch, Gujarat. DECEMBER, 2017 Kadam Environmental Consultants www.kadamenviro.com Environment f or Development

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Page 1: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S MEGHMANI FINECHEM

LTD.

Executive Summary of EIA report for Expansion in Power Plant Capacity from 65 MW to 132 MW at Plot No. CH-1/CH-2, GIDC Dahej, Taluka: Vagra, District: Bharuch, Gujarat.

DECEMBER, 2017

Kadam Environmental Consultants w w w . ka d a m en v i r o . c o m

Envi ronment for Deve lopment

Page 2: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 2

1 EXECUTIVE SUMMARY

This executive summary summarizes the findings of the EIA study undertaken as per SEAC’s ToR letter

SEIAA/GUJ/TOR/1(d)/1258/2017 dated 30.11.2017 in accordance with the EIA guidelines. The summary is intended

to provide an overview of the key environmental issues and also list the measures recommended to attenuate the

impacts and manage the mitigating measures.

1.1 PROJECT DESCRIPTION

1.1.1 Company and Project Proponent

Proposed expansion unit of Meghmani Finechem Limited (MFL) is promoted by Shri Maulik Jayantibhai Patel and

Shri Kaushal Ashish Soparkar. Meghmani group is a leading group of India operating in a range of diversified

industries viz. Pigments, Agro Chemicals, Dyestuffs and Caustic Chlorine.

1.1.2 Proposed Project

Existing Capacity

MFL is currently manufacturing products as mentioned in Table 1-1 at their existing facility.

Table 1-1: List of Existing Products

S.

No. Products Capacity (MTPM) As per EC / CTE / CC&A

A Chlor - Alkali Units

1

Caustic Soda 16,800 EC: J-11011/06/2007-IA II(I) dated 09.08.2007

OR

Caustic Soda 15,000 CC&A Amendment, dated 24.06.2016 issued vide Letter

No. GPCB/BRCH-B-CCA-1233(4)/ID-32979/360636 Caustic Potash 1,800

2 Chlorine Gas 14,885 EC: J-11011/06/2007-IA II(I) dated 09.08.2007

3 Hydrogen Gas 420 EC: J-11011/06/2007-IA II(I) dated 09.08.2007

4 78 % Dilute Sulphuric Acid 653 EC: J-11011/259/2011 – IA dated 12.09.2012

5 30 % Hydrochloric Acid 7,583 EC: J-11011/259/2011 – IA dated 12.09.2012

6 Sodium Hypochlorite 1,458 EC: J-11011/259/2011 – IA dated 12.09.2012

7 Hydrogen Peroxide 1,200* CTE Amendment, dated 01.05.2017 issued vide Letter

No. GPCB/BRCH-B-CCA-1233(4)/ID-32979/411050

B Synthetic Organic Units

1 Meta Phenoxy Benzaldehyde Alcohol 200** EC: J-11011/259/2011 – IA dated 12.09.2012

* Not being produced at the site as on date, construction will going on, accordingly CC&A will be amended.

** Not being produced at the site as on date, accordingly CC&A is already amended on 24.06.2016.

For the existing products EC/CTE/CC&A is already received.

Certified Compliance report of the EC is also provided by RO, MOEF&CC, Bhopal.

Proposed Capacity

The proposed project is for Expansion in Power Plant capacity from 65 MW to 132 MW at GIDC Dahej, Bharuch,

Gujarat. Phase-wise two Power Plants of 33.5 MW capacity will be installed. The capacity for the existing and

proposed power plant is tabulated in Table 1-2.

Page 3: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 3

Table 1-2: Existing and Proposed Capacity – Power Plant

S.

No. Particular Unit

Existing

Capacity

Additional

Proposed

Total After

Expansion

1 Power Plant MW 65 67 132

2 Steam (including process & power) TPH 290 360 650

The proposed project falls under 1(d), Thermal Power Plant ‘Project or Activities’ listed within the Category to the

EIA Notification dated September 14th, 2006 (amended till date). This project is classified as Category “B” project.

MFL has also applied for Environment Clearance for Expansion of Existing products and new product manufacturing

from MoEFCC having File No. J-11011/13/2014-IA II(I) from MoEF&CC. As the power plant capacity is less than 500

MW, MFL has seeked environment clearance from SEIAA, Gujarat.

1.1.3 Location of the Project

The project site is situated at Plot No.: CH-1/CH-2, GIDC Dahej, Taluka: Vagra, District: Bharuch, Gujarat,

admeasuring an area of 53.347 hectares (5,33,470 m2). Plot area of the proposed project consists of 3,702 m2.

The project falls within the Notified Industrial Estate, Petro Chemical and Petroleum Industrial Region (PCPIR),

developed by GIDC, for which Environmental Clearance is received vide F. No. 21-49/2010-IA-III dated 14th

September 2017. It is categorized as chemical zone for setting up Chemical Industries.

1.1.4 Project Cost

The estimated project cost would be ~ INR 230 Crore.

1.1.5 Raw Materials and Source

Main raw material for Power Plant is Imported Coal which will be sourced from Open market within Dahej, mainly

from Adani.

1.1.6 Utilities

The estimated list of utilities required for the project is as given in Table 1-3.

Table 1-3: List of Utilities

S.

No. Utitlties Unit Existing Proposed Total Source

1 Power MW 1.65 1.70 3.35

DGVCL / Existing unit (standby back-up

supply for emergency conditions & safe

shutdown of power plant in case of main

power failure).

2 Water KLD 5,633 3,873 9,506 GIDC Reservoir

3

Manpower

a) Construction

b) Operation

Nos a) –

b) 570

a) 250

b) –

a) 250

b) 570

Local skilled and semi-skilled workers will be

engaged during construction phase. Existing

manpower is sufficient to operate proposed

expansion units.

1.1.7 Process

The Imported Coal (~4,200 Kcal/Kg GCV) will be fed to furnace of the CFBC Boilers (2 x 180 TPH) through feeders

from the Coal storage. Coal will be mixed with Limestone to reduce SOx emission. This mix will be fired in the

furnace by means of FD-Fan air. The saturated steam is generated in the Boiler drum and passed to the Primary,

Secondary & final super heaters to get the superheated steam @ 535°C & 109 ata from the Boilers. The

superheated steam is fed to the Steam Turbine and it rotates the steam Turbine which is coupled with Generators (

2 Nos). The power of 67 MW will be generated in the Generators and distributed in house. Flue gas shall meet the

Page 4: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 4

statutory norms. To comply emission norms, necessary dosing of lime stone shall be done via feeder. Design of

ESPs will be as per the state government norms and MoEF&CC Guidelines / standards.

1.1.8 Waste Water

Steam condensate will be recycled back into the process. There will not be any generation of process effluent.

Boiler blow down will be directly used for cooling tower make up water while other effluents will be collected into

collection tank where pH correction will be carried out if required. Then the treated wastewater will be used for

dust suppression, in coal handling and & in existing ash handling unit. Thus, zero effluent discharge criteria for new

power plant will be met. Rest of the effluent from other plants will be treated in existing ETP and will be disposed

to GIDC Drain after meeting the GPCB effluent discharge norms.

1.1.9 Air Emissions

Due to the proposed project following types of air emissions are envisaged:

Point Source: SPM, SO2 & NOx from flue gas stacks;

Area Source: SPM emissions from coal stock piles;

Line Source: Vehicular emissions like SPM, CO & HC’s from exhaust of the vehicles;

Fugitive emissions from coal handling & storage are envisaged.

1.1.10 Hazardous and Other Solid Wastes

The following solid / hazardous wastes will be generated during operations:

Hazardous Waste: Used Oil;

Non-Hazardous Waste: Fly Ash;

Domestic Solid Waste: Paper and Food waste;

Small amounts of E-waste and scrap.

These will be managed as per the applicable Rules, mainly, Hazardous Waste (Management, Handling, Storage and

Transboundary) Rules 2016, as amended till date.

1.2 DESCRIPTION OF THE ENVIRONMENT

1.2.1 Study Period and Area

Baseline environmental study was carried out in December 2016 – February 2017 (Winter Season) within 10 Km

radius of the project site.

Air monitoring was carried out at 8 locations. Noise monitoring was carried out at 5 locations. Surface water

samples from 8 locations including ponds and estuary were collected, ground water samples from 8 location

Borewells/ Openwells and soil samples from 6 locations were collected and analyzed.

1.2.2 Land use and Land cover

There are around 45 major industries in the study area. Land use of study area has been broadly covered by

Vegetation cover (~29.2%), Wasteland (19.3 %), Agricultural land (~16.3%), Water Bodies (16.1%), Habitation

(~6.2%), Forest Area (1.5%) and Others like salt pans, grass cover & creek as (11.6%).

The crops cultivated in the study area are cotton, Castor Chillies and Wheat are grown in this region.

1.2.3 Meteorology

Based on the long-term climatological tables as per Indian Meteorological Department (IMD) for Broach (Bharuch)

(Station ID: 42841), during winter season, the maximum & minimum temperature recorded are 33.5°C & 11.3°C

Page 5: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 5

respectively. The mean hourly relative humidity recorded during morning, remains between 64 – 74% and in the

evening, remains between and 34 – 44%. Pre-dominant wind direction is from NE (48.5%).

Site specific meteorological data was collected by installing automatic meteorological station at roof top of SEZ

office, which is ~ 8.30 Km in W direction from the project site.

Maximum and Minimum temperature were recorded as 36.7°C (in the month of April) & 15.2°C (in the month of

January) respectively. Mornings are more humid than evenings and relative humidity ranges from 78 – 86% in

monsoon mornings to 34 – 43% in winter evenings. Average wind speed was 3.1 m/sec & Predominant wind

direction was from NE to SW direction (27%) direction.

1.2.4 Ambient Air Quality

It is noted from Table 1-4 that maximum PM10 results exceeds NAAQS at all locations except near forest area and

salt pan and maximum PM2.5 results exceeds NAAQS at Vadala Crossing which could be due to:

Vehicular movement on the “kaccha” roads of the villages;

Industrial & infrastructure development activities in study area (PCPIR & residential projects);

Rural activities like burning of cow dung for household purposes like using it in “chullas”.

Table 1-4: Ambient Air Quality Data

Station

code

All stations are in

Industrial, Residential,

Rural & Other Areas

(CPCB)

Parameters & Results

Note: All units are in µg/m3. Figures in brackets are CPCB limits. Minimum

Reportable Readings are 8 µg/m3 for SO2, 10 µg/m3 for NOX.

PM10 PM2.5 SO2 NOX

100 [24 Hours] 60 [24 Hours] 80 [24 Hours] 80 [24 Hours]

AA1 At Project Site

Maximum 103 41 15.6 33.7

Minimum 65 26 8.0 10.6

Average 82 33 9.8 17.3

98%tile 101 40 15.2 29.4

AA2 At GLC Area

Maximum 102 57 13.6 28.5

Minimum 58 21 <8.0 15.6

Average 77 27 9.2 19.9

98%tile 100 49 13.0 27.1

AA3 At Vadadla Village

Maximum 112 50 9.8 21.4

Minimum 54 21 <8.0 13.0

Average 86 35 8.3 17.1

98%tile 111 49 9.6 21.1

AA4 At Vadadla Crossing

Maximum 123 63 14.6 36.5

Minimum 52 25 <8.0 16.2

Average 96 38 10.0 24.5

98%tile 121 60 13.7 34.8

AA5 Nr. Salt Pan Area

Maximum 68 32 10.2 28.6

Minimum 42 15 <8.0 10.2

Average 57 25 8.2 16.5

Page 6: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 6

Station

code

All stations are in

Industrial, Residential,

Rural & Other Areas

(CPCB)

Parameters & Results

Note: All units are in µg/m3. Figures in brackets are CPCB limits. Minimum

Reportable Readings are 8 µg/m3 for SO2, 10 µg/m3 for NOX.

PM10 PM2.5 SO2 NOX

100 [24 Hours] 60 [24 Hours] 80 [24 Hours] 80 [24 Hours]

98%tile 68 32 9.8 28.4

AA6 Nr. Forest Area

Maximum 72 37 9.1 21.7

Minimum 47 22 <8.0 <10

Average 63 29 8.2 17.2

98%tile 72 36 9.0 21.6

AA7 At Vav Village

Maximum 107 27 10.4 25.3

Minimum 26 6 8.0 14.7

Average 68 16 8.8 19.4

98%tile 105 27 10.2 25.1

AA8 At Jolwa

Maximum 102 25 10.3 23.4

Minimum 17 8 8.0 14.7

Average 61 18 8.9 18.6

98%tile 102 25 10.3 23.3

1.2.5 Existing Stack Emissions

Samples from existing stacks were collected and analyzed. It was found that all the parameters as prescribed in

their valid CTO were within the prescribed standards. Monitoring results were compared with monthly monitoring

reports by MFL, Latest Audit Report and past GPCB’s monitoring data. No abnormal emissions were reported in

secondary data.

1.2.6 Traffic Survey

Traffic Survey was carried out on SH – 6 in S direction of the proposed site, road connecting site to Dahej &

Bharuch on 14th July, 2017. As per IRC:106-1990, the road width of this road is 15 meters, which is a 3 Lane (One

Way) Arterial Road.

Average peak hourly traffic on this route is 531 and 570 PCU respectively.

1.2.7 Noise

Noise level during day time and night time, in Industrial area was observed within the CPCB standards i.e. industrial

area (75 dBA (d) & 70 dBA (n)). Noise level during daytime and night time, in Residential area was observed within

the CPCB standards i.e. residential area (55 dBA (d) & 45 dBA (n)). Noise results are mentioned in Table 1-5.

Table 1-5: Noise Monitoring Results

Location

Code Location

Date of

Monitoring

Category

Area/Zone

CPCB Limits in dB (A) Average Noise levels in dB (A)

Day Time Night Time Day Time Night Time

NL1 Nr Security gate 15.02.17 Industrial 75.0 70.0 65.2 55.9

NL2 At project site

(NW) 15.02.17 Industrial 75.0 70.0 64.7 56.0

NL3 Near Cooling 16.02.17 Industrial 75.0 70.0 72.5 64.5

Page 7: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 7

Location

Code Location

Date of

Monitoring

Category

Area/Zone

CPCB Limits in dB (A) Average Noise levels in dB (A)

Day Time Night Time Day Time Night Time

Tower

NL4 Near Utility area 16.02.17 Industrial 75.0 70.0 71.3 62.7

NL5 Vadadala village 18.02.17 Residential 55.0 45.0 54.4 44.4

1.2.8 Surface Water and Ground Water Quality

Surface Water Quality

Based on the results mentioned in Table 1-8 & Table 1-9, surface water quality of the study area is summarized

in Table 1-6.

Table 1-6: Surface Water Quality in Study Area - Summary

Code Location Date of

Sampling Source

Distance

from

Project Site

in Km

Direction

w.r.t

Project

Site

Results Higher than Permissible

Limits

SW 1 Jolwa 20.01.2017 Pond 3.6 ESE BOD, Chlorides

SW 2 Vav 20.01.2017 Pond 4.5 NE BOD, Total Hardness, Mg++ Hardness

SW 3 Kadodara 20.01.2017 Pond 3.5 NE BOD, Total Hardness, Mg++ Hardness

SW 4 Wadadla 20.01.2017 Pond 1.8 ENE BOD, Total Hardness, Mg++ Hardness

SW 5 Dahej 20.01.2017 Pond 2.6 WSW BOD, Total Hardness, Mg++ Hardness

SW 6 Rahiyad 20.01.2017 Pond 6.4 ESE BOD, Total Hardness, Mg++ Hardness

SW 7 Narmada River

(D/s) nr. Ambeta 20.01.2017 Estuary 4.3 SSW

Class SW-I as per coastal water marine

standards SW 8

Narmada River

(U/s) nr. Koliyad 20.01.2017 Estuary 9.1 ESE

Ground Water Quality

Based on the results mentioned in Table 1-10, ground water quality of the study area is summarized in Table

1-7.

Table 1-7: Ground Water Quality in Study Area - Summary

Code Location Source Date of

Sampling

Distance

from Project

Site in Km

Direction

w.r.t

Project Site

Results Higher than Permissible Limits

GW 1 Jolwa Bore well 06.02.2017 1.57 SW TDS, Fluoride

GW 2 Vadadla Bore well 06.02.2017 3.01 West TDS

GW 3 Vav Bore well 06.02.2017 3.42 NW TDS

GW 4 Galenda Bore well 06.02.2017 2.12 NE -

GW 5 Atali Bore well 06.02.2017 4.16 E TDS

GW 6 Rahiyad Bore well 06.02.2017 3.00 SE TDS

GW 7 Lakhigam Bore well 06.02.2017 7.00 SW -

GW 8 Dahej Bore well 06.02.2017 3.00 SW TDS

1.2.9 Soil

It is observed from the Table 1-11, that at different locations:

The porosity ranged from 55 - 61% and water holding capacity varied from 52.40 - 62.30%;

Page 8: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI

FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 8

The permeability was ranged from 2.24 - 10.7 mm/hr;

The EC of soil ranged from 0.140 - 0.808 dS/m;

The pH of soil ranged from 7.63 - 8.36;

Among water soluble cations predominance of sodium was seen followed by Ca, Mg and K.

Soil texture in all the soil samples was silty clay- clay loam, hence whatever variation observed was mainly due

to variation in organic matter content of soils.

Page 9: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM 65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 9

Table 1-8: Surface Water (River) Analysis Results

S.

No. Parameters Unit

Classification of Water Sample Details

SW1 (Jolva) SW2 (Vav) SW3 (Kadodara) SW4 (Vadadla) SW5 (Dahej) SW6 (Rahiyad)

A B C D E Pond Pond Pond Pond Pond Pond

20.01.2017 20.01.2017 20.01.2017 20.01.2017 20.01.2017 20.01.2017

1 pH pH Scale 6.5 to 8.5 6.5 to 8.5 6.0 to 9.0 6.5 to 8.5 6.5 to 8.5 7.36 7.29 7.29 7.43 7.33 7.75

2 Total Dissolved Oxygen mg/l 6 5 4 4 NS 3.8 3.6 4.2 3.2 3.9 7.75

3 Total Dissolved Solids mg/l 500 NS 1500 NS 2100 1,352 568 812 720 324 776

4 Electrical Conductivity μmohs/cm NS NS NS 1000 2250 2122 686 1092 1035 548 984

5 BOD mg/l 2 3 3 NS NS 13 10 20 8 12 15

6 Total Hardness mg/l 300 NS NS NS NS 200 320 320 320 270 380

7 Ca++ Hardness mg/l 200 NS NS NS NS 188 194 100 80 114 92

8 Mg++ Hardness mg/l 100 NS NS NS NS 12 126 220 240 156 288

9 Copper mg/l 1.5 NS 1.5 NS NS <0.05 <0.05 <0.05 <0.05 <0.05 <0.05

10 Iron mg/l 0.3 NS 50 NS NS <0.1 <0.3 <0.3 <0.3 <0.3 <0.3

11 Manganese mg/l 0.5 NS NS NS NS <0.04 <0.04 <0.04 <0.04 <0.04 <0.04

12 Chlorides(as CL) mg/l 250 NS 600 NS 600 692 102 270 251 86 211

13 Sulphates mg/l 400 NS 400 NS 1000 70 64 57 60 15 46

14 Nitrate (as NO3) mg/l 20 NS 50 NS NS 13.6 13.9 23.35 9.28 11.85 5.5

15 Fluoride mg/l 1.5 1.5 1.5 NS NS 0.79 0.74 0.83 0.75 0.36 0.39

16 Phenolic Compound mg/l 0.002 0.005 0.005 NS NS <0.001 <0.001 <0.001 <0.001 <0.001 <0.001

17 Mercury mg/l 0.001 NS NS NS NS <0.001 <0.001 <0.001 <0.001 <0.001 <0.001

18 Cadmium mg/l 0.01 NS 0.01 NS NS <0.03 <0.03 <0.03 <0.03 <0.03 <0.03

19 Arsenic mg/l 0.05 NA 0.2 NS NS <0.002 <0.002 <0.002 <0.002 <0.002 <0.002

20 Cyanide mg/l 0.05 0.05 0.05 NS NS <0.003 <0.003 <0.003 <0.003 <0.003 <0.003

21 Lead mg/l 0.1 NS 0.1 NS NS <0.01 <0.01 <0.01 <0.01 <0.01 <0.01

22 Zinc mg/l 15 NS 15 NS NS <0.08 <0.08 <0.08 <0.08 <0.08 <0.08

23 Chromium mg/l 0.05 1 0.05 NS NS <0.003 <0.003 <0.003 <0.003 <0.003 <0.003

24 Sodium Absorption Ratio mg/gm NS NS NS NS 26 10.29 0.59 2.64 4.27 0.39 0.33

25 Total Coliform MPN/100ml 50 500 5000 NS NS 170 78 330 110 170 170

NS: Not Specified, NR: No Relaxation

Page 10: Executive Summary of EIA report for Expansion in ... - Gujarat · m/s. meghmani finechem ltd. draft eia & emp report for expansion in power plant capacity from 65 mw to 132 mw at

M/S. MEGHMANI FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM 65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 10

Table 1-9: Analysis Result of River (Estuary) Water Samples

S.

No. Parameters Unit

Classification for Coastal Water Marine (CPCB)

Sampling Locations

SW7 SW8

Narmada

Estuary

(D/s)

Nr.

Ambetha

Narmada Estuary (U/s)

Nr.Koliyad SW-I SW-II SW-III SW-IV SW-V

1 pH - 6.5 to 8.5 6.5 to 8.5 6.5 to 8.5 6.0 to 9.0 6.0 to 9.0 7.55 7.73

2 Total Dissolved Oxygen mg/l 5.0 4.0 3.0 3.0 3.0 4.1 4.0

3 Colour and Odour - No Colour

No Odour

No Colour

No Odour

No Colour

No Odour

No Colour

No Odour

No Colour

No Odour

No Colour

No Odour

No Colour

No Odour

4 Floating Matters mg/l None None None 10 - None None

5 Suspended Solids mg/l None from Sewage or Industrial waste Origin - - - - 30 27

6 Turbidity NTU - 30 30 - - 2.5 2.3

7 BOD mg/l - 3 - 5 - 4 5

8 Oil and Grease

(including Petroleum Products) mg/l 0.1 - - - - <0.4 <0.4

9 Mercury (as Hg) mg/l 0.001 - - - - <0.001 <0.001

10 Lead (as Pb) mg/l 0.001 - - - - <0.01 <0.01

11 Cadmium (as Cd) mg/l 0.01 - - - - <0.001 <0.001

12 Dissolved Iron (as Fe) mg/l - - 0.5 - - <0.1 <0.1

13 Dissolved Manganese ( as Mn) mg/l - - 0.5 - - <0.04 <0.04

14 Faecal Coliform ml (MPN) - 100/100 500/100 500/100 500/100 310 170

15 Sludge Deposits, Solid refuse floating Solids, Oil Grease and Scum - - - - - None except for treated Sewage and Industrial waste Effluent None None

Table 1-10: Analysis Results of Groundwater Samples

Sampling Location Jolwa Vadadla Vav Galenda Atali Rahiyad Lakhigam Dahej

S. No. Parameters Unit IS 10500 Standard Limits for drinking water GW1 GW2 GW3 GW4 GW 5 GW 6 GW 7 GW 8

Acceptable limit Permissible limit Bore well Bore well Bore well Bore well Bore well Bore well Bore well Bore well

1 pH pH scale 6.5-8.5 NR 7.32 7.70 7.45 7.50 7.55 7.67 7.98 7.88

2 Temperature oC - - 30 29 29 29 29 29 30 30

3 Turbidity NTU 1 5 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1

4 TDS mg/lit 500 2,000 1,132 656 812 384 1,168 1,028 274 845

5 Electrical conductivity µmho/cm - - 1,900 1,214 1,324 710 2,200 1,812 415 1,417

6 COD mg/lit - - <2 <5 <5 <5 <5 <5 <2 <2

7 BOD mg/lit - - <4 <3 <3 <3 <3 <3 <4 <4

8 Phenol mg/lit 0.001 0.002 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001

9 Chlorides mg/lit 250 1,000 453 169 256 67 333 362 72 265

10 Sulphates mg/lit 200 400 34 183 115 3 182 123 4 67

11 Total Hardness mg/lit 200 600 290 180 220 340 350 480 200 340

12 Ca++ Hardness mg/lit - - 176 26 64 72 136 108 54 70

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M/S. MEGHMANI FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM 65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 11

Sampling Location Jolwa Vadadla Vav Galenda Atali Rahiyad Lakhigam Dahej

S. No. Parameters Unit IS 10500 Standard Limits for drinking water GW1 GW2 GW3 GW4 GW 5 GW 6 GW 7 GW 8

Acceptable limit Permissible limit Bore well Bore well Bore well Bore well Bore well Bore well Bore well Bore well

13 Mg++ Hardness mg/lit - - 114 154 156 268 155 170 146 270

14 Total Alkalinity mg/lit 200 600 110 180 130 140 150 180 240 220

15 Nitrate mg/lit 45 NR 38.87 3.5 23.8 23.8 73.9 58.0 9.66 38.1

16 Fluoride mg/lit 1 1.5 2.27 0.93 1.33 0.41 0.70 0.79 0.71 0.71

17 Sodium mg/lit - - 221.7 75 165 15.4 214 235 35.2 132.4

18 Potassium mg/lit - - 11.3 10 15.6 23.6 16.5 10 7.80 15.6

19 Calcium mg/lit 75 200 70.54 10.4 128.2 28.8 54.5 43.3 21.64 28.06

20 Magnesium mg/lit 30 100 27.7 37.4 37.9 65.1 52.0 90.4 35.48 65.61

21 Salinity mg/lit - - 816.65 304 460 122 599 651 130.32 477.83

22 Total Nitrogen mg/lit 0.5 NR 8.94 0.79 4.70 4.42 17.45 13.96 2.39 8.96

23 Total Phosphorous mg/lit - - <1 <1 <1 <1 <1 <1 <1 <1

24 Dissolved Oxygen mg/lit - - 2.7 4.0 3.2 3.5 3.4 3.2 2.3 2.9

25 Ammonical Nitrogen mg/lit NS NS <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1 <0.1

26 SAR - - - 5.64 2.4 3.28 0.36 3.6 3.36 1.08 3.11

27 Heavy Metals

a Arsenic (as As) mg/l 0.01 0.05 <0.01 <0.002 <0.002 <0.002 <0.002 <0.002 <0.01 <0.01

b Cadmium (as Cd) mg/l 0.003 NR <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 <0.003

c Cromium (as Cr) mg/l 0.05 NR <0.05 <0.003 <0.003 <0.003 <0.003 <0.003 <0.05 <0.05

d Copper (as Cu) mg/l 0.05 1.5 <0.03 <0.05 <0.05 <0.05 <0.05 <0.05 <0.03 <0.03

e Cyanide (as CN) mg/l 0.05 NR <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 <0.003 <0.003

f Iron (as Fe) mg/l 0.3 NR <0.05 <0.1 <0.1 <0.1 <0.1 <0.1 <0.05 <0.05

g Lead (as Pb) mg/l 0.01 NR <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01 <0.01

h Mercury (as Hg) mg/l 0.001 NR <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001

i Manganese (as Mn) mg/l 0.1 0.3 <0.04 <0.04 <0.04 <0.04 <0.04 <0.04 <0.04 <0.04

j Nickel (as Ni) mg/l 0.02 NR <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02

k Zinc (as Zn) mg/l 5 15 <0.08 <0.08 <0.08 <0.08 <0.08 <0.08 <0.08 <0.08

28 Total Coliform MPN/100ml Shall not be detectable

in any 100 ml sample Absent Absent Absent Absent Absent Absent Absent Absent

29 Faecal Coliforms MPN/100ml Shall not be detectable

in any 100 ml sample Absent Absent Absent Absent Absent Absent Absent Absent

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M/S. MEGHMANI FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM 65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 12

Table 1-11: Soil Analysis Results

S.

No Parameter Unit

Sampling Locations

S1

Jolwa

S2

Vav

S3

Vadadala

S4

Galenda

S5

Atali

S6

Rahiyad

1 Porosity % 56 56 59 60 61 60

2 Water Holding Capacity % 55.20 61.30 62.30 52.40 60.80 57.36

3 Permeability mm/hr. 7.4 9.44 10.7 2.24 2.55 1.33

4 Particle Size Distribution -

a Sand % 36.00 27.00 23.00 25.00 28.00 26.00

b Clay % 29.00 32.00 36.00 12.00 12.00 21.00

c Silt % 35.00 41.00 41.00 63.00 60.00 53.00

6 Texture - Clay loam Clay loam Clay loam Silty loam Silty loam Silty loam

7 Cation Exchange Capacity meq/100gm 36.00 42.00 47.00 40.00 34.00 42.00

8 Electrical Conductivity μmohs/cm 285 140 294 800 265 281

9 Sodium Absorption Ratio (SAR) - 1.32 1.06 1.73 3.08 0.31 0.32

10 Exchangeable sodium % 0.69 0.31 1.28 3.17 <0.1 <0.1

11 pH - 8.10 7.87 8.36 7.85 7.72 7.63

12 Calcium gm/kg 0.46 0.85 0.32 0.52 0.43 0.72

13 Magnesium gm/kg 0.25 0.21 0.29 0.41 0.42 0.39

14 Sodium gm/kg 0.64 0.60 0.80 1.74 0.17 0.19

15 Potassium gm/kg 0.10 0.12 0.10 0.16 0.36 0.16

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FINECHEM LTD. DRAFT EIA & EMP REPORT FOR EXPANSION IN POWER PLANT CAPACITY FROM

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KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 13

1.2.10 Biological Environment

Project Site / Core Zone

As a part of terrestrial biodiversity study, Project Site has well developed greenbelt reported with 22 common

species of flora / plants. This includes Subabul, Nilgiri, Neem, Gulmohar, Karanj, Penta, Badam, Saru, Jambu,

Chickoo, Mehendi, Guvava, Jasud, Cycus, Pam, Saptaparmi etc. Among faunal diversity, no herpetofauna has been

reported. Among avifauna only 4 common species of birds which includes Cattle Egret, Common Babbler, House

Crow and Red-vented Bulbul were reported from the project site. No direct or indirect evidences of mammals were

reported from the site.

Study Area / Buffer Zone

As a part of terrestrial biodiversity study, buffer zone has been reported with 155 floral species, which includes 53

species of trees (25 families), 30 species of Shrubs (21 families), 50 species of herbs (27 families), 8 species of

grasses (one family) and 14 species of climbers (6 families). Among faunal diversity overall 8 herpetofaunal species

which includes Common garden lizard, Common rat snake, Common Indian Monitor, Yellow-Green House Gecko,

Fan-Throated Lizard, Spectacled Cobra, Russell’s Viper, and Common Indian Krait known by their common names

have been reported. Among mammals, total 9 species from six families which includes Common Langur, Indian Fox,

Jungle cat, Common Mongoose, Indian Hare, Indian field mouse, Black rat, Five striped Palm squirrel and Nilgai

have been reported. Among butterflies, total 6 (six) species which includes Stripped Tiger, Danaid egg fly, Common

bush brown, Common Mormon, Common Grass yellow and White orange tip were reported.

Major crops grown are Tuver Wheat and Cotton, among vegetables Rigan, Tomato and Val, Valpapadi are grown,

and horticulture activity is very less it includes Keri, Chikoo, Papaya and Banana.

Among Fishery Bombay duck constitutes the dominant fishery (13%) of the region.

Mangrove flora is dominated by Avicennia marina and Rhizophora mucronata. Healthy growth of mangroves has

been reported from the banks of Ban Khadi and Ghugar Khadi. Halophytes like Sueda maritima and Salichornia

brachyata are very common in the coastal area.

Marine biodiversity study shows that, buffer zone supports 16 nos. of phytoplankton and zooplankton genera.

1.2.11 Socio-Economic Environment

Social studies were carried out within the study area. Brief highlights are as follows:

Population and its distribution: There are 21 villages, with a total population of 40,501 persons and 9,432

households;

Sex Ratio: The total population of male is 22,944 and female population is 17,557;

Schedule Caste & Schedule tribe: SC population is 4.4 %, total ST population is 20.3% of the total population.

Literacy rate: Average literacy rate is 74.35%;

Educational Facilities: Primary schools are available in all the villages; the highest educational facility available

is till Secondary school;

Medical facilities: Medical facilities are limited. Apart from Dahej most of the villages are devoid of the health

facilities. Primary Health Centre is present only in the Dahej village;

Drinking water: Well and tank facilities are sufficiently present in villages but the water requirement of the

village is not adequately supported because of it being saline unsuitable for the drinking purpose;

Household facility: Out of the 41 household survey done 18 were having Pucca houses, 7 Semi Pacca, 45

Kutcha where as 1 house was shanty;

Transportation Facility: The study area is well connected with road, the nearest railway station is Bharuch and

Dahej;

Power supply is available in all villages;

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KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 14

Economic Profile: Bulk of the population falls in the daily wage earner category working in as agricultural labour

or in the private companies as the contractual labour 6.8% of the population were having stationary, grocery,

tea stalls etc., 2.7% of the population were earning from the livestock being an industrial area most of the

people as contractual labor in GIDC.

1.3 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES

1.3.1 Air Environment

Dispersion modeling (using “AERMOD” modelling software) was carried out for point and area sources only.

This indicates:

Maximum Incremental GLC’s for PM10, SO2 & NOx remain within 750 m from the project site;

Air impacts are not expected to cause any effect on vegetation and human settlements in the vicinity of the

project site.

Mitigation measures for air quality impacts are:

Adequate height of at least 65 m will be provided as per the statutory requirements;

Well-designed ESP having alteast 99.9 % efficiency will be provided to control PM emissions;

Limestone dosing in CFBC Boilers will be done to achieve sulphur reduction efficiency of alteast 95.8%;

Since the proposed technology is of CFBC, temperature will be controlled to prevent NOX generation;

Online sensors for SPM, SO2 & NOx will be provided with flue gas stacks which will be attached to CPCB & GPCB

servers;

Regular Work place monitoring will be done;

CAAQMS will be placed near admin building;

Adequate Bag filters will be installed in ash handling unit & coal yard;

Effective water spraying will be done on the access roads to control re-entrained dust during dry season (if

required);

Proper operating procedures will be followed during startup and shutdown;

Proper PPE like dust masks will be provided to workers and its use will be ensured.

1.3.2 Traffic

From the proposed project, ~100 trucks per day carrying coal, limestone, fly ash, etc. will be using the state

highway (SH-6) connecting Bharuch and Dahej, i.e. additional 22 PCU’s will be required. Based on the traffic survey

conducted on this road, it is noted:

Average peak hourly traffic on this route is 531 and 570 PCU respectively;

As per IRC, carrying capacity of this approach road is 3,600 PCU;

Thus, the maximum PCU on the road will be 553 (Bharuch to Dahej) and 592 (Dahej to Bharuch).

Thus, the road is capable of carrying the excess traffic due to the proposed expansion.

1.3.3 Noise Environment

Using “SoundPlan” Modelling software, due to the proposed activities it is predicted that 0.2 dB will be

increased during the day and 0.3 dB during the night in Industrial & Residential area.

This increase is negligible considering that the minimum noticeable increase by a human ear is 0.5 dB hence it

can be concluded that due to noise generated from the proposed project there will not be any impact on the

surrounding area.

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KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 15

1.3.4 Water Environment

Ground water is not abstracted for any plant activities since the water supply will be available on continuous and

uninterrupted basis from GIDC. The plant will be paved, therefore the likelihood of contaminants entering

groundwater and harming the same is improbable (i.e. unlikely).

The overall impact on surface water quality will be negligible by taking following precautionary measures:

Coal yard will be provided with proper bunds to avoid run-off contamination.

Maximum condensate will be recovered from the boiler to reduce the fresh water demand;

Rain water harvesting will be adopted for the conservation of water;

Regular maintenance of effluent treatment plant will be done to ensure smooth operation;

No discharge of untreated waste water on land;

Zero effluent discharge criteria for new power plant will be met. Rest of the effluent from other plants will be

treated in existing ETP and will be disposed to GIDC Drain after meeting the GPCB effluent discharge norms.

Separate drains for storm water and effluent will be provided for proposed expansion project to avoid any

contamination of surface water sources;

All chemical and fuel storage and handling areas will be provided with proper bunds & dyke walls to avoid run-

off contamination during rainy season.

1.3.5 Land Environment

The land use pattern of the project site will not get affected since it is within factory premises. Mitigation measures

for conserving land use and land cover will include the following:

The vegetation cover clearing will only be done on which construction will take place;

Reuse of earth material generated during excavation will be done;

Optimization of land requirement through proper site lay out design will be done;

Fly ash will be given to cement manufacturer, brick manufacturing unit and for road construction;

Storage areas for hazardous waste, fuel & raw material will be impervious and will be designed to prevent

Leachate penetration;

Generated hazardous wastes during project operation will be transported to an authorized TSDF operator.

1.3.6 Biological Environment

Since the proposed project is located within the existing factory premises there will be no significant or permanent

impact on the habitat structure of associated faunal diversity.

The existing unit already has well developed greenbelt consisting of 1,70,170 m2 (31.71%) against the 25% as per

the Existing EC (Condition No. XIII of Specific Condition of EC dated 09.08.2007). The existing greenbelt possess

~24,000 well developed trees consisting of 22 common species. Although additional 6,943 m2 (1.29%) of green

belt and additional 10,000 trees will be planted. Every year survival rate of the plantation within project site will be

monitored and accordingly greenbelt will be maintained.

As the emissions from the plant will be regulated and minimal with respect to the specified norms, and with a very

healthy existing developed greenbelt at the site in the form of several species, the biological environment will be

protected.

1.3.7 Socio-Economic Environment

While assessing the socio-economic and sociological impact including health impacts to surrounding population, the

upcoming project will bring job opportunities for the local people.

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65 MW TO 132 MW AT GIDC DAHEJ, BHARUCH, GUJARAT EXECUTIVE SUMMARY

KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 16

Focused ESC activities & ESC Cost

The focused ESC activities are Educational activities, Health Care Services, Housing & Sanitation Waste, Water

facilities and recharge/ Harvesting, drinking water, Infrastructure facilities and Infrastructure Development. ESC

expenditure of ~ INR 11.50 Crore for initial 5 years is proposed.

1.4 ENVIRONMENTAL MONITORING PROGRAMME

Various environmental parameters to be monitored are tabulated in Table 1-12.

Table 1-12: Summary of Environment Monitoring Plan

S.

No.

Environmental Component /

Parameter

Frequency of

monitoring Location

1 PM10, PM2.5, SO2 & NOx in ambient air. Continuous (Online) Near Admin Building.

2 PM10, PM2.5, SO2 & NOx in ambient air. Monthly 3 Locations within site (Near ETP, Canteen &

Main Lab)

3 Noise levels Monthly Two locations (Plant area & Utilities area)

4 Flow (Quantity) Continuous (Online) GIDC Inlet & at Final disposal point into GIDC

Drain

5 pH & TOC Continuous (Online) Final disposal point into GIDC Drain

6 TDS, SS, COD & BOD Monthly ETP Outlet

7 DO, TDS, SS, COD Daily ETP Outlet

9 Quantity of Hazardous waste generated During Dispatch of Trucks

(Once/Twice in a month) Main Gate

10 Soil analysis for EC, pH, permeability

and ESP

Pre & post monsoon / in

the event of accidental

spillage

At Site

1.4.1 Environmental Monitoring, Management

Environmental monitoring and management cost is estimated as total capital cost of ~INR 9.9 Crore and recurring

expenditure of ~ INR 1.4 Crore per annum.

1.5 ADDITIONAL STUDIES

1.5.1 Risk Assessment

During operation of the proposed power plant, following activities can pose hazards and risk to human and

surrounding environment:

Storage of HSD & Coal;

Contact with hazardous chemicals.

Maximum Credible Loss Scenarios were not considered due to the following reasons:

Proposed project is for expansion of 67 MW power plant, which only requires coal & limestone, which are non

hazardous. All other hazardous chemicals handled at site were already considered in previous EIA studies;

Auxillary power will be sourced from existing power plant / grid. Thus, no DG sets are proposed for startup of

proposed unit;

On the basis of chemical properties like flash point, phase of chemical, operating conditions and total inventory

etc., it is noted that in the proposed power plant project, there are no such storage of flammable raw materials

which can lead to uncontrolled release of hazardous material causing hazard.

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KADAM ENVIRONMENTAL CONSULTANTS | JANUARY, 2018 17

As a general practice, following mitigation measures will be taken to reduce the risk of workers and staff:

Mitigation Measures

Spill management plan to prevent risk of spill which may cause health problem;

Off-site & Onsite emergency plan will be followed to tackle any emergency situation for proposed facilities;

Medical checkup will be carried out at an regular intervals;

During site preparation appropriate PPEs will be provided to site workers and staff members;

During operations, appropriate PPEs like Safety Goggles, Hand gloves, Clothing etc. will be provided.

1.6 PROJECT BENEFITS

During the construction phase around ~250 local skilled and semi-skilled workers will be employed and Existing

manpower (~570) is sufficient to operate proposed expansion unit;

The positives impact include enhanced indirect employment opportunities for transporters;

Other tangible benefits include development of various ancillary activities which shall generate indirect

employment to the locals.

1.7 ENVIRONMENT MANAGEMENT PLAN

An Environmental Management Cell with adequate professional expertise and resources is already in place to

discharge responsibilities related to environmental management including statutory compliance, pollution

prevention, environmental monitoring, etc.

EMP for suggested mitigation measures and monitoring plan will include:

Provision of SOPs and Emergency Response Procedures will be ensured;

Deploying experienced EHS head who will directly provide the status report to director on daily basis;

Proper inventory accounting & monthly review of non-compliances by plant head;

Monitoring for compliance of statutory conditions by EHS head;

Internal audit of hazardous waste storage area as per ISO system;

Timely submission of Form 5, Environment Audit Report, Hazardous waste manifest, Compliance of show cause

/ closure notice issued by regulatory authorities, etc.

Sufficient funds towards capital cost and recurring cost per annum will be provided and ensured that it is not

diverted for any other purpose.

1.8 CONCLUSION

The proposed power plant is required to cater captive power & steam requirement. The aim of the project is to

reduce dependency on the grid, thus reducing project and manufacturing costs. Based on the EIA study, the

following highlight emerges:

Land is available for setting up proposed plants within their existing premises;

No change in land use is envisaged;

Project has various locational benefits like availability of coal from nearby region;

Safety and environmental norms will be followed;

Recycle & Reuse scheme will be implemented to reduce water consumption;

Provision of air pollution control equipment, will lead to minimum adverse environmental impacts;

The project will generate employment for skilled, semiskilled, unskilled people during construction phase.

In view of this, the project may be considered for grant of Environmental Clearance.