Executive Summary - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_15_Dec... · 1.0 Executive Summary ... The proposed projet shall employ the

Divi’s Laboratories Unit III, Kongavani palem (V), Bhogapuram (M), Vijayanagaram District, AP

Pre – Feasibility Report

1.0 Executive Summary

Divi's Laboratories Limited is proposing to establish Unit-III as a commercial facility for manufacturing of APIs &

Intermediates products with a firm commitment to Environmental care. DIVI’S has intended to develop and

manufacture intermediates for many MNC customers by undertaking contract research work for them. This

manufacturing facility as Unit-3 is going to be located at Kongavanipalem (V), Bhogapuram (M), Vijayanagaram

District of Andhra Pradesh. This manufacturing facility is proposed to be developed in an area of 60.7 Ha (150 acre)

with multipurpose production blocks operating under full cGMP.

Features of the Site

Name of the Project M/s Divi’s Laboratories Unit III

Land Area 150 acres, 60.7 Ha

Survey Numbers 111,124,125,125/14,126,127,128,129,131,132,133,134,135,136,137,138,148,150,

151,152,153,154,157,59,62,65

Land Coordinates Latitude Longitude

17 59 46.47 83 32 32.19

17 59 18.22 83 32 32.68

17 59 11.69 83 32 57.49

17 59 22.40 83 32 59.97

Nearest village Komadhi (V)

Nearest Railway Station Vijayanagaram

Nearest City in Km Visakhapatnam

Nearest Airport Visakhapatnam

Nearest Highway NH-5

Nearest Water Bodies Champavathi River

Water Supply Bore wells, pipe lines from the streams

Estimated Cost of the Project Rs. 300 Crores

2.0 Introduction of the project / Background information

Identification of the project and project proponent

The proposal of establishment of Divi's Laboratories Limited as a commercial facility is to manufacture only

Intermediate products with a firm commitment to Environmental care. DIVI’S has intended to develop and

manufacture intermediates for many MNC customers by undertaking contract research work for them. This

manufacturing facility as Unit-3 is going to be located at Kongavanipalem (V), Bhogapuram (M), Vijayanagaram


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District of Andhra Pradesh. The site is located at about 50 Kms far of vishakapatnam city and on National High way

No.5.

The company after establishment is enthusiastic to obtain certificate of ISO-9001:2000, for its Quality Management

System (QMS), ISO 14001:2004 for it Environment Management System (EMS) and OHSAS 18001 for its

Occupational Health & Safety Management System (OHSMS).

The company has a view of developing technologies for the products with least emissions and effluents there by

reducing the environmental burden and minimizing adverse Environmental Impacts.

Brief description of nature of project

The role of the Divis Laboratories for the proposed Plant Unit 3 will consists of developing Common

Infrastructural Facilities - roads, water, power, drainage, street lightening green belt, CETP, TSDF, and

STP etc. Social Infrastructure - Banks, Post Office, canteens, primary health centre, etc. The Proposed

Industry will also have an Industrial Area Local Authority for maintenance of the facility, approval of

building plans etc. The Industry will be developed based on the Sustainable Industrial Development,

reasonable and planned use of the finite resources of land according to their natural environmental

properties. To cater this need, the preparation of Zoning Plan for siting of industries, based on

environmental considerations has been conceived. The environmental parameters and conditions are

evaluated and quantified and the suitability of sites is determined based on their sensitivity to air, water and

land pollution. Economic development and industrialization have become synonymous and are integral part

of regional planning of a country. There is a need that apart from preventive measures, proper siting of

industries / industrial estates should be done. The environmental planning is a proven tool for achieving

sustainable development. Proper siting of newly planned industries & industrial estates is a strong pollution

preventive instrument that ensures environmental soundness of the industrial development. Site selection

based on environmental criteria with the objective of minimizing adverse environmental impacts is,

therefore, a vital prerequisite.

DIVI’S scale of production facilities include: Multi-purpose production blocks, Special reaction blocks, warehousing

and all service facilities. DIVI’S to take outmost care of the safety of the employees, contract workmen and

surrounding public by maintaining safe and congenial Environment.

The dedicated teams with dynamic, experienced and well capable persons will be selected and assigned

responsibilities for implementation of EHS at all levels. The team includes various sub teams like OHSAS, EMS,

SAFETY & HEALTH COMMITTEE, OSET (On Site Emergency Team) which include Fire fighting team, Leak control

team, Evacuation team, Communication team (Internal & External) and First aides.


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Feasibility of the Project

Detailed feasibility study was carried for the proposed Industry. The results of the study are very encouraging and

instilled confidence in would be project proponents. The infrastructure requirement for the Industry can be broadly

classified into the following four heads:

• Basic Infrastructure

• Environmental Infrastructure

• Other Infrastructure – Industry Specific and social facilities

The basic infrastructure covers the main requirements like

• Water - Water Treatment Facility

• Power

• Roads

• Street lights

The Environment Infrastructure Covers:

• Green Belt

• Storm Water drain

• Wastewater treatment facilities

• Solid waste collection and disposal facilities

Other Infrastructure – Industry Specific

• Firefighting facilities

• Security etc.

• First aid facilities

• Canteen

2.3 Needs for the project and its importance.

Viziyanagaram city is the district head quarter of the Viziyanagaram District, main occupation of people of

Viziyanagaram is agriculture and agriculture labour. The proposed projet shall employ the local skilled and

unskilled human resources from the district. The proposed project directly support economically support to

the local area.

3.0 Project Description

Type of the project:

Divi's Laboratories Limited is proposing to establish Unit-III as a commercial facility for and manufacturing of APIs &

Intermediates products with a firm commitment to Environmental care. This manufacturing facility is proposed to

be developed in an area of 60.7 Ha (150 acre) with multipurpose production blocks operating under full cGMP to be

Location of the project

The project is located at Kongavanipalem (V), Bhogapuram (M), Vijayanagaram District of Andhra Pradesh, in survey

nos. 111, 124, 125, 125/14, 126, 127, 128, 129, 131, 132, 133, 134, 135, 136, 137, 138, 148, 150, 151, 152, 153, 154,


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157, 59, 62, 65, which is 20 km away form Vijanagarm Town and 50 Km distance from Visakhapatnam city and co-

ordinates of the project boundaries as below.

Latitude Longitude

17 59 46.47 83 32 32.19

17 59 18.22 83 32 32.68

17 59 11.69 83 32 57.49

17 59 22.40 83 32 59.97

Location Map


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Project Layout

List of manufacturing products

The following API & intermediates products have been proposed to be manufactured depending upon the national

and international market demand and availability of raw materials

S.No Product Code Qty.

(MTA)

1 (+) N-Formyl Octa Base Sigma-I 450

2 Octamandalate Base OM & Praarec 780

3 PMPA ISA 780

4 CHEA(100%) ISB 540

5 Atipadichloride BASF 1210

6 2-(S) - Acetoxy propionylchloride Nobel 135

7 4-CPCCA Key 50

8 3-HAP Kyto 330

9 Benzyladrinone HCl BAH 560

10 2-Acetyl-6-methoxy naphthalene Fluka 5000

11 2-(n-Butyl)-4-Chloro-5-formyl imidazole Bergen 250

12 Beta-Ionylidine ethyl triphenyl phosphene bromide Excelon 400

13 C10-dialdehyde Dial 150


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(MTA)

14 1,2,3-Tri-O-Acetyl-5-deoxy-n-ribofuranose Kawasaki 50

15 Acetonide Fusion 132

16 1-Pentynol Apachi 84

17 Lycopene Pulsar 25

18 Beta-Carotene BT 150

19 Cathaxanthin Zeta 5

20 Apocarotenal Aviator 25

21 Lutein Figo 50

22 Asthaxanthin IT 60

23 ZL-Valine Sanver 150

24 DL-2,2-Dimethyl cyclopropane-1-carboxylic acid ISAU 30

25 Dimethylacetylene di carboxylate Dunai 60

26 N-Hydroxy succinamide Fruit

27 2,4-Thiazole methyl amine Salora 50

28 5-[4-Methylbiphenyl-2yl]-2-trityl-2Htetrazole IRV-II 500

29 L-Valine methyl ester HCl Shine 382

30 4-Bromomethylbiphenyl-2-Carbonitrile Bexley 630

31 Iohexol Avlon 360

32 NOG Newyork 400

33 2,4,5-Trifluorophenylacetic acid Tokala 350

34 Triazole HCl Tobago 350

35 Ethyl -2-Isocyanato Acetate ROCKY 10

36 1-Methyl-1h-Pyrazole-5-Boronic Acid DASHER 10

37 5-Amino-2-Methyl Benzene Sulfonamide MIATA 10

38 O-benzyl hydroxylamine hydrochloride ILUX 10

39 [(+/-)-trans -1,2-bis(methanesulfonyloxymethyl)cyclohexane ILUDA 5

40 4-(1,2-benzisothiazole-3-yl)-piperazine ILUDB 2

41 DL-Nicotine ROBO 10

42 P-Methyl-Ѡ- Pyrrolidino Propiophenone Hcl Konica-I 10

43 2-Amino-6-Bromo Pyridine IJP B-II 10

44 6-Chloro Uracil Scala-IIF 10

45 3-Phthalimido piperidine Scala-VIIc 10

46 Boc azido piperidine IMAZ 10

47 Chloroquinozoline IAMZA 10

48 8-Bromo-7-(but-2-ynyl)-3-methyl-1H Purine-2,6(3H,7H) dione IAMZB 10

49 3,5-Di-O-benzoyl-2-deoxy-2-fluoro-2-C-methyl-D-robono-y-

Lactone

Pandora 25

50 6-®-2,2,6-Trimethyl-1,4-cyclo hexadione Rhino 15

51 Aminobutanol Terrano 20

52 Difluorobenzyl amine Dinajpur 20

53 5-Amino-1-isopropyl-3-methyl pyrazole -NA- 5


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(MTA)

54 2,5-dichloro-4-ido pyridine -NA- 5

55 Ranolazine Scott 5

56 (2'R)-N-Benzoyl-2'-deoxy-2'-fluoro-2'-methylcytidine 3',5'-

dibenzoate

Corvette 25

57 2'-deoxy-2'-fluoro-2'-C-methyluridine Avatar 25

58 Butorphenol tartrate BPT 20

59 4-Chloro-2-butanone Corinto 5

60 Boc-L-3-fluorophenyl alanone Boris 0.5

61 2-Carbethoxy-3-cyano-5-methyl hexanoic acid ethyl ester ILVA 2

62 GSK 2357577A Chandlier 0.5

63 5-(2-Phenyl ethyl)-2-(Propan-2-Yl)Benzene-1,3-diol Midas 0.5

Availability of water and energy requirement.

Water requirement will be fullfilled by bore wells and champavathi river and streams and power requirement will

be substituted by APtransco substations.

Resource Optimization/ Recycle and Reuse

The new & creative approach to enable less waste intensive production is based on different techniques will be

adopted by regular up gradation of process technology. These techniques are as hereunder.

Source Reduction

Under this category there are 5 techniques of Cleaner Production – Energy Efficient (CP-EE) are briefly discussed

below:

a) Good Housekeeping: Systems to prevent leakages & spillages through preventive maintenance schedules

and routine equipment inspections. Proper working instructions, supervision and regular training of

workforce would facilitate proper housekeeping.

b) Input Material change – Substitution of input materials by eco-friendly (non-toxic or less toxic than existing

and renewable) material preferably having longer service time.

Better Process Control Modifications of the working procedures, machine-operating instructions and

process record-keeping in order to run the processes at higher efficiency and with lower waste generation

and emissions.

c) Equipment Modification – Modification of existing producing equipment and utilities, addition of

measuring and controlling devices, in order to run the processes at higher efficiency and lower waste and

emission generation rates.

1. Technology Change – Replacement of the technology, processing sequence and / or synthesis pathway in

order to minimize waste and emission generation during production.

d) Recycling


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� On-site Recovery and Reuse – Reuse of waste materials in the same process or for another useful

application within the industry.

� Production of useful By-Product – Modification of the waste generation process in order to transform

the waste material into a material that can be reused or recycled for another application within or

outside the company.

e) Product Modification- Characteristics of the product can be modified to minimize the environmental

impacts of its production or those of the product itself during or after its use (disposal).

Quantity of Solid Waste and Recycling facility

Solid Waste Management involves activities associated with generation, storage, collection, transport, processing

and disposal of waste. Information on nature of waste, its composition, and the quantities generated are essential

for effective waste management. The Solid waste generated would be send to nearest secure land fill fesility.

Schematic Representation of the Feasibility Drawing for EIA Purpose

For development proposed Divis laboratories Unit III, site screening, pre-feasibility report, environmental impact

assessment (EIA) and environmental management plan (EMP) studies, etc for obtaining environmental clearance

and consent for establishment from statutory authorities.

Stage 1

� Zoning Plan indicating type of industries which can be established considering the site location and market

potential

Stage 2

� Submission of Form-1, Prefeasibility report, draft TOR for appraisal to concerned authority (MOEF)

Stage 3

� Submission of EIA report as per approved TOR by concerned authority (MOEF)

Stage 4

� Submission of CFE application to APPCB Andhra Pradesh Pollution Control Board

4.0 Site Analysis

Conectivity

Site is located for easy conectivity to NH 5(Chennai to Kolkata) and NH 43(Natavalasa in AP to Raipur in

Chhattisgarh) for transportation.

Land Form, land Use and Land Ownership

The total land area (150 acres) is belonging to M/s Divis laboratories limited.

Existing Infrastructure/ land pattern

There is no vegitaion and buildings in existing land.


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Soil clasification

Soil classifications as derived as below

Red sandy loams

Red sandy clay loams

Red loamy sandy soils

Clay loam

Sandy soil

Clay

Climate

The climate of Vizianagaram district is characterized by high humidity nearly all-round the year with oppressive

summer and good seasonal rainfall. The summer season from March to May is followed by South West monsoon

season, which continues up to September. October and November constitute the retreating monsoon season. The

climate of the hilly regions of the district receives heavier rainfall and cooler than the plains. The maximum

temperature recorded during 2004 is 39.6O C during May and the minimum temperature is 17.1O C during

December.

The normal rainfall of the district for the year is 1,131.0 MM as against the actual rainfall of 740.6 MM received

during 2002-03. The district gets the benefit of both the South West and North- East monsoon.

The average maximum and minimum temperatures and average rainfall recorded in 2004 at Agricultural Research

Station, Vizianagaram are given below:

Climate data for Vizianagaram

Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Year

Average

high °C

38.7

31.3 36.2

37.2

37.0

35.1

32.9

32.8

33.3 31.9

30.2

29.8

33.87

Average low

°C

17.2

19.1

23.2

26.1 27.0

26.8

25.7

26.3

25.7

22.8 19.5

17.1 23.04

Precipitation

mm (inches)

13.5

1.2

14.0

27.1 54.8

183.2

256.1

105.2

92.5

141.8

30.2

0.0 919.6

Social Infrastructure Available

All infrastructure facilities such as education, health facilities and other social facilities are adequate at district

headquarter

Topography

Viziyanagarm district is about 25 meters of above mean sea level and partly elivated with hills. The topographical

map of the proposed project area 10 KM radius is given below.


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5.0 Planning Brief

Planning Concept (type of Industries, Facilities and Transportation)

Environment Planning in India

The need for the environmental administration of India to become active in the field of environmental planning is

founded in the Environment (Protection) Act, 1986, which authorizes the Central and State Government " to have

the power to take all such measures as it deems necessary or expedient for the purpose of protecting and

improving the quality of the environment and preventing, controlling and abating environmental pollution. Since,

the carrying capacity of the environment is not unlimited and some areas or ecosystems are more susceptible to

adverse environmental impacts than others, the unplanned and haphazard location of industries might

substantially increase the risk to the environment. Environmental planning is a proven tool for reducing the impacts

from such risks. However, this tool has seldom been used in this country. Proper siting of newly planned industries

and industrial estates is a strong pollution preventive instrument that ensures environmental soundness of the

industrial development.

Emenities/ fecilities


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Total Quantity of drinking water supplied 16.00 Mld.

Per capita water supply per day 80(LPCD)

No. of House Service Connections 18026

No. of public taps 458

No. of public bore-wells 749

Length of roads (in Kms)

(CC + BT+WBM (Metal)+ Kutcha = Total

330

Length of drains (in Kms.) (Pucca+Kutcha) 243.25

Length of Storm water Drains (in Kms) (Pucca

+Kutcha)

47

No. of street lights (Highmast + Poles + Central

Lighting Poles+ SV Lamps +Tube Lights=Total)

9014

No. of public parks 32

No. of play grounds 02

No. of public markets 06

No. of slaughter houses 01

No. of secondary schools 03

No. of elementary schools 49

No. of maternity and child health center 01

6.0 Proposed infrastructure

GENERAL FACILITY

• Production and Ancillary facilities

• Storage Tanks

• Services

• Boiler

• Effluents Storage Capacity:

• ETP (Effluent Treatment Plant)

Land break up details

Details Area in Acres

Land area (lay out area) 70

Roads 17.19

Green Belt 3.49

Utilities and other buildings 17


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Full fledged investment envisages for capable of handling additional quantities

Effluent Collection Sumps at individual production blocks

Drainage routes by segregation for:

� Process

� Non-Process

� Stand by / Hazardous

INCINERATOR (Thermal Oxidation System)

Design & select right equipment to maintenance & monitoring such as:

• Scrubbing Systems

• Collection tubs for evaporation

• Condensation systems

• Enclosures

Plant will fully Implement and develop Technologies Like:

Reduction Techniques (Reduce / Recycle / Conserve) WATER……

• Collection of steam condensate and Re-use

• Ejector discharge collection and Re-use to cooling towers

• Treated effluent recycle to cooling towers and gardening

• Reuse of brine cooling at cooling tower make up requirements

• Installation of Drip & Sprinkler system for garden water to minimize water consumption

• Rain water harvesting through tanks, trenches, infiltration pits at places to cooling towers

Installation of latest technology equipments

• WFE

• Hot Oil systems

• Re-Boilers, etc.

• ANF – bag washing

• LF – Filter washing

7.0 Rehabilitation and Resettlement (R & R) Plan

The proposed Industry does not envisage any disturbance to local community or the village since the land is

acquired and fully owned by the Divis laboratories limited. The proposed project will not affect the home oustees,

land oustees and landless laborers. Hence there is no R & R plan required.

8.0 Project Schedule & Cost Estimates

The factors which are responsible for timely implementation of the project are:

• Arrangement of proper finance for the project.

• Finalization of layout of the proposed plant.

• Design of utilities and services.

• Placement of orders for plant and machinery.

• Arrangements for Govt. sanctions and supply of power.


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• Recruitment of personnel.

The initial estimate, the cost of the project works out to around Rs. 300 Crores.

9.0 Analysis of Proposal (final Recommendations)

Financial and Social Benefits with emphasis on the benefit to the local people including tribal population if any,

in the area.

The proposed project is expected to bring significant socio-economic and environmental benefits both at local level

as listed below:

Social Infrastructure:

• Social awareness programs will be improved by the local authority such as sanitation and hygiene, HIV

Prevention Program.

• Adult education and female education programme is planned to the illiterate adults and backward females

of the villages in the project surrounding area.

Documents

Executive Summary - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_15_Dec... · 1.0 Executive Summary ... The proposed projet shall employ the