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    Excursion Report

    Venues :IIT KHARAGPUR

    IOCL TERMINALS AT MORIGRAM AND JESSORE ROAD

    Period of Training : 6th dec 2010 to 24th dec 2010

    Report Submitted to

    Dr. Ajay Mandal,

    Associate Professor,

    Dept. of Petroleum Engineering,

    INDIAN SCHOOL OF MINES, DHANBAD

    Date of Submission: 03-05-2011

    Submitted by:

    SK KAVILIPATI

    ADM NO. 2008JE0777

    VII SEM BTECH PETROLEUM ENGINEERING

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    ACKNOWLEDGEMENT

    I pay my sincerest gratitude to IIT Kharagpur and IOCL for

    providing me with a matchless opportunity to undergo

    excursion program in their premium organizations.

    The entire schedule starting from 06th

    of Dec to 9th

    Dec 2010

    was thoroughly educative and informative one where I got

    to work with real field data and it was our second insightto how the petroleum industry works.

    We owe a special debt of gratitude to our coordinators at

    IIT Kharagpur and IOCL terminals at Mourigram and

    Jessore road for ensuring the entire training program was

    well coordinated.

    We pay our sincerest to Dr. A. K. Pathak sir, (HOD);

    Dr. Ajay Mandal sir and Dr. TK Naiyya sir; for organizingthis summer training program and for their continuous

    supervision.

    SK KAVILIPATI Date: 02-05-2011

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    Introduction

    Indian Oil Corporation Ltd. is India's largest company by sales with a turnover of Rs.

    271,074 crore and profit of Rs. 10,221 crore for the year 2009-10.

    IndianOil is the highest ranked Indian company in the latest Fortune Global 500 listings,

    ranked at the 125th position. IndianOil's vision is driven by a group of dynamic leaders

    who have made it a name to reckon with.

    History

    IndianOil began operation in 1964 as Indian Oil Company Ltd. The Indian Oil

    Corporation was formed in 1964, with the merger of Indian Refineries Ltd.Feroze

    Gandhiwas the first chairman of Indian Oil Corporation Limited.

    Products

    IndianOil's product range coverspetrol,diesel,LPG, auto LPG, aviation turbine fuel,

    lubricants,naphtha,bitumen,paraffin,keroseneetc. Xtra Premium petrol, Xtra Mile

    diesel, Servo lubricants, Indane LPG, Autogas LPG, Indian Oil Aviation are some of its

    prominent brands.

    Recently Indian Oil has also introduced a new business line of supplying LNG (liquefiednatural gas) by cryogenic transportation. This is called "LNG at Doorstep". LNG

    headquarters are located at the Scope Complex, Lodhi Road,Delhi.

    Group companies and joint ventures

    http://en.wikipedia.org/wiki/Feroze_Gandhihttp://en.wikipedia.org/wiki/Feroze_Gandhihttp://en.wikipedia.org/wiki/Feroze_Gandhihttp://en.wikipedia.org/wiki/Feroze_Gandhihttp://en.wikipedia.org/wiki/Petrolhttp://en.wikipedia.org/wiki/Petrolhttp://en.wikipedia.org/wiki/Petrolhttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Naphthahttp://en.wikipedia.org/wiki/Naphthahttp://en.wikipedia.org/wiki/Naphthahttp://en.wikipedia.org/wiki/Bitumenhttp://en.wikipedia.org/wiki/Bitumenhttp://en.wikipedia.org/wiki/Bitumenhttp://en.wikipedia.org/wiki/Paraffinhttp://en.wikipedia.org/wiki/Paraffinhttp://en.wikipedia.org/wiki/Paraffinhttp://en.wikipedia.org/wiki/Kerosenehttp://en.wikipedia.org/wiki/Kerosenehttp://en.wikipedia.org/wiki/Kerosenehttp://en.wikipedia.org/wiki/Delhihttp://en.wikipedia.org/wiki/Delhihttp://en.wikipedia.org/wiki/Delhihttp://en.wikipedia.org/wiki/Delhihttp://en.wikipedia.org/wiki/Kerosenehttp://en.wikipedia.org/wiki/Paraffinhttp://en.wikipedia.org/wiki/Bitumenhttp://en.wikipedia.org/wiki/Naphthahttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Petrolhttp://en.wikipedia.org/wiki/Feroze_Gandhihttp://en.wikipedia.org/wiki/Feroze_Gandhi
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    IndianOil Technologies Ltd : IndianOil Technologies Ltd. is the marketing arm of IOCL

    which markets the entire range of technologies developed at the IndianOil R&D Centre,

    Faridabad.IndianOil Technologies Ltd. headquarters is located at the IndianOil R&D

    Centre.

    IndianOil (Mauritius)Ltd.

    Lanka IOC PLC - Group company for retail and storage operations inSri Lanka.It is

    listed in theColombo Stock Exchange.It was locked into a bitter subsidy payment

    dispute with Sri Lanka's Government which has since been resolved.[citation needed]

    IOC Middle East FZE

    Chennai Petroleum Corporation Limited

    Bongaigoan Refinery and Petrochemicals Ltd.

    Green Gas Ltd. - a joint venture withGas Authority of India Ltd.for city-wide gas

    distribution networks.

    Indo Cat Pvt. Ltd., withIntercat,USA, for manufacturing 15,000 tonnes per annum of

    FCC (fluidised catalytic cracking) catalysts & additives in India.

    Indian Oil - CREDA Biofuels Ltd. , a joint venture with Chattisgarh government for

    production and marketing of Bio-fuels.

    Numerous exploration and production ventures withOil India Ltd.,Oil and Natural GasCorporation

    International rankings

    Indian Oil is the highest ranked Indian company in the Fortune Global 500 listing, 125th

    position in 2010. It is also the 18th largest petroleum company in the world and the

    number one petroleum trading company among the National Oil Companies in the Asia-

    Pacific region. IOCL was featured on the 2010Forbes Global 2000at position 313. It is

    fifth most valued brand in India according to an annual survey conducted by Brand

    Finance and The Economic Times in 2010.

    http://en.wikipedia.org/wiki/Faridabadhttp://en.wikipedia.org/wiki/Faridabadhttp://en.wikipedia.org/wiki/Mauritiushttp://en.wikipedia.org/wiki/Mauritiushttp://en.wikipedia.org/wiki/Mauritiushttp://en.wikipedia.org/wiki/Sri_Lankahttp://en.wikipedia.org/wiki/Sri_Lankahttp://en.wikipedia.org/wiki/Sri_Lankahttp://en.wikipedia.org/wiki/Colombo_Stock_Exchangehttp://en.wikipedia.org/wiki/Colombo_Stock_Exchangehttp://en.wikipedia.org/wiki/Colombo_Stock_Exchangehttp://en.wikipedia.org/wiki/Wikipedia:Citation_neededhttp://en.wikipedia.org/wiki/Wikipedia:Citation_neededhttp://en.wikipedia.org/wiki/Wikipedia:Citation_neededhttp://en.wikipedia.org/wiki/Chennai_Petroleum_Corporation_Limitedhttp://en.wikipedia.org/wiki/Chennai_Petroleum_Corporation_Limitedhttp://en.wikipedia.org/wiki/GAILhttp://en.wikipedia.org/wiki/GAILhttp://en.wikipedia.org/wiki/GAILhttp://en.wikipedia.org/w/index.php?title=Intercat&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Intercat&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Intercat&action=edit&redlink=1http://en.wikipedia.org/wiki/Oil_India_Ltd.http://en.wikipedia.org/wiki/Oil_India_Ltd.http://en.wikipedia.org/wiki/Oil_India_Ltd.http://en.wikipedia.org/wiki/Oil_and_Natural_Gas_Corporationhttp://en.wikipedia.org/wiki/Oil_and_Natural_Gas_Corporationhttp://en.wikipedia.org/wiki/Oil_and_Natural_Gas_Corporationhttp://en.wikipedia.org/wiki/Oil_and_Natural_Gas_Corporationhttp://en.wikipedia.org/wiki/Forbes_Global_2000http://en.wikipedia.org/wiki/Forbes_Global_2000http://en.wikipedia.org/wiki/Forbes_Global_2000http://en.wikipedia.org/wiki/Forbes_Global_2000http://en.wikipedia.org/wiki/Oil_and_Natural_Gas_Corporationhttp://en.wikipedia.org/wiki/Oil_and_Natural_Gas_Corporationhttp://en.wikipedia.org/wiki/Oil_India_Ltd.http://en.wikipedia.org/w/index.php?title=Intercat&action=edit&redlink=1http://en.wikipedia.org/wiki/GAILhttp://en.wikipedia.org/wiki/Chennai_Petroleum_Corporation_Limitedhttp://en.wikipedia.org/wiki/Wikipedia:Citation_neededhttp://en.wikipedia.org/wiki/Colombo_Stock_Exchangehttp://en.wikipedia.org/wiki/Sri_Lankahttp://en.wikipedia.org/wiki/Mauritiushttp://en.wikipedia.org/wiki/Faridabad
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    IIT KHARAGPUR

    Ocean Engineering & Naval Architecture

    Being the first of its kind in the country, the department was established in 1952. During

    the nearly 50 years of its existence, the department has made significant contributions

    to the development of shipbuilding and shipping industries in the country including the

    Indian Navy, Indian Coastal Guard, DRDO and other allied organisations. The

    department and its alumni have important and strategic links with universities round

    the world and major shipyard and dock organizations in our country. Some of the

    sponsored projects include Standard Hull Design for Mechanised Craft, Energy Audit of

    Ships and Scheduling of Propeller Maintenance, Development of Design Rules for

    Composite Ships and Boats, Computation of 3D Ship Motion and Sea Load.

    Facilities BSRA ship-hull roughness analyser Comprehensive facilities for

    making ship models and other models of wood, wax, perspex, and FRP Equipments

    for making model propellers upto 300 mm diameter Equipment to carry out

    vibration experiments Stress analysis using INSTRON UTM Ship model tank 150

    m long, 4m wide, 25m deep, with towing carriage of maximum speed 75m/ s.

    Resistance and propulsion dynamometers Stress analysis lab with equipment for

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    photoelastic Studies Workstations and PCs Current meter calibration Open

    water test of propeller using towing carriage and resistance dynamometer

    Resistance test using towing carriage and resistance dynamometer Self propulsion

    test using towing carriage, resistance & propulsion dynamometer Steam flow test

    using towing carriage and resistance dynamometer Tensile, compression & bending

    tests

    Materials Science

    The Centre was established in 1971 to undertake research activities in the areas of glass

    and ceramics, polymers, semiconductor, allied materials and composites. The

    development of know-how and manufacturing technologies of many strategic and

    advanced materials like Opto-electronic Materials and Devices, Semiconductor Lasers,Polymer Blends etc were taken up by the centre. With state-of-the-art infrastructure the

    centre conducts major sponsored research projects and has developed a range of

    products today and applications, including Ferromagnetic insulator cermets for Telecom

    Equipment, Alumina composites, Drag Resistant Polymers for Sprinkler Irrigation

    Systems, Ceramic Components by Gel Casting, Synthesis of Nano sized Nonoxide

    Ceramic Powders.

    Facilities Alfatometer Brabender Plasticorder Capillary Rheometer C-

    Matic Thermoconductometer Crystal Growth System C-V Analyzer DeMattia Flex Tester Dynamic Modulus Tester E-306 Vacuum Coating Unit with E-

    beam and D.C. Sputtering Systems Emissometer Extrusiograph Furnaces

    for Sintering of Ceramics Humidity Controlled Oven Hydraulic Hot Press for

    Polymeric Materials Impact Tester Liquid and Metallo-Organic Vapour Phase

    Epitaxy (MOVPE) Mixing Mill Monsanto Rheometer Photoluminescence

    Set-up Planetary Ball Mills Plasma Enhanced CVD R.F. Sputtering Unit

    Rheotest II Rubber Abrasion Tester Single screw extruder Spray CVD

    Reactor Surfometer Thermal Vacuum Coating Unit Ultrasonic

    Interferometer for Liquid and Solids Universal Optical Microscope Vapour

    Pressure Osmometer

    Jet fuel is a colorless, combustible, straight-run petroleum distillate liquid. Its principal

    uses are as jet engine fuel. The most common jet fuel worldwide is a kerosene-based

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    fuel classified as JET A-1.The governing specifications in India are IS 1571: 2001 (7th

    Rev).

    IndianOil is India's first ISO-9002 certified oil company conforming to stringent globalquality requirements of aviation fuel storage & handling. IndianOil Aviation also caters

    to the fuel requirements of the Indian Defence Services, besides refueling VVIP flights at

    all the airports and remote heli-pads/heli-bases across the Indian subcontinent.

    IndianOil Aviation group regularly organises International Aviation conferences that act

    as a vital information facilitator with participation from leading international and all

    domestic airlines, allied industries, statutory aviation authorities and government

    agencies from over 35 countries.

    IndianOil is the only oil company in India to market the widest possible range of fuels

    used by the aviation industry in India- JP-5, Avgas 100LL, Methanol Water Mixture, Jet

    A-1 and aviation lubricants, etc.

    Aviation Turbine Fuel (ATF) is dispensed from

    specially designed refuellers, which are driven up to parked airplanes and helicopters.

    Major airports have hydrant refuelling systems that pump the fuel right up to the filling

    outlets on the tarmac through underground pipelines for faster refuelling. Essentially,

    ATF is pumped into an aircraft by two methods: Overwing and Underwing. Overwing

    fuelling is used on smaller planes, helicopters, and piston-engine aircraft and is similar to

    automobile fuelling - one or more fuel ports are opened and fuel is pumped in with aconventional pump. Underwing fuelling, also called single-point is used on larger

    aircraft.

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    Fuel Quality Challenges

    PETROL

    - Reduction of benzene

    - Reduction of olefins

    - Reduction of sulphur

    - Increase in octane

    DIESEL

    - Sulphur reduction

    - Cetane increase

    - Aromatic control

    - End point & density reduction

    IndianOil's SERVOis the brand leader among lubricants and greases in India and has

    been conferred the Consumer Superbrand status by the Superbrands Council of India.

    With over 500 commercial grades and 1,500 formulations encompassing literally every

    conceivable application, SERVOserves as a one-stop shop for complete lubrication

    solutions in the automotive, industrial and marine segments. Recognised for cutting-

    edge technology and high-quality products, SERVOis backed by IndianOil's world-class

    R&D and an extensive blending and distribution network. In the retailing segment,

    besides IndianOil petrol stations, SERVOrange of lubricants is available through a

    network of SERVOXPRESSstations, bazaar outlets and thousands of auto spare parts

    shops across the country.

    SERVOXPRESSvehicle servicing centres are one-stop shops for quick, easy and

    convenient auto care, offering a refreshing experience to motorists. Opened in

    convenient locations like malls, petrol pumps or as stand-alone units,SERVOXPRESS

    stations have facilities for engine oil change, tyre & battery check-ups,air-conditioner

    service, vacuum cleaning, perfuming,upholstery cleaning, polishing, lamination

    installation, etc., besides replacement of minor parts for two and four-wheeler vehicles.

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    Lubrication is the art of reducing friction between rubbing or rolling surfaces. In the

    recent past two terminologies have gained currency - Tribology, the science of Rubbing;

    Rheology, the study of stream or flow. The earliest knowledge of lubrication is evident

    from grease lubricated chariot wheels excavated from the ruins. The rapid developmentof this science can be said to have started from the 18th century, with significant

    technological progress in commercial usage in the 20th century. Most lubricants are

    liquids. Water is a natural lubricant but has extremely limited application due to its very

    low viscosity and very low boiling point, besides its contribution to rusting and

    corrosion. Vegetable oils have excellent lubrication properties but have very poor

    oxidation stability, high pour point, rapid thickening and may even let out foul odours in

    time. Most of the liquid lubricants used at present all over the world are petroleum-

    based mineral oils.

    Diesel/Gas oil

    Petroleum derived diesel (called as petrodiesel) is a mixture of straight run product (150

    C and 350 C) with varying amount of selected cracked distillates and is composed of

    saturated hydrocarbons (primarily paraffins including n , iso , and cycloparaffins), and

    aromatic hydrocarbons (including napthalenes and alkylbenzenes).

    Diesel is used in diesel engines, a type of internal combustion engine. Rudolf Diesel

    originally designed the diesel engine to use coal dust as a fuel, but oil proved more

    effective. Diesel engines are used in cars, motorcycles, boats and locomotives.

    Automotive diesel fuel serves to power trains, buses, trucks, and automobiles, to run

    construction, petroleum drilling and other off-road equipment and to be the prime

    mover in a wide range of power generation & pumping applications. The diesel engine is

    high compression, self-ignition engine. Fuel is ignited by the heat of high compression

    and no spark plug is used.

    The Indian Standard governing the properties of diesel fuels is IS 1460:2005 (5th Rev).

    Important characteristics are ignition characteristics, handling at low temperature, flashpoint.

    Diesel fuel often contains higher quantities of sulphur. In India , emission standards

    (equivalent to Euro II, Euro III, Euro IV) have necessitated oil refineries to dramatically

    reduce the level of sulphur in diesel in view of the auto fuel policy brought in force by

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    Govt of India.

    BIS has brought out specification for "Diesel with 5% Biodiesel" that may be marketed in

    near future.

    XTRAMILE

    IndianOils XTRAMILE Super Diesel, the leader in the branded diesel segment, is blended

    with world-class multi-functional fuel additives. Commercial vehicle owners choose

    XTRAMILE because they see a clear value benefit in terms of superior mileage, lower

    maintenance costs and improved engine protection. A growing section of customers

    who own diesel automobiles, both in the lifestyle and passenger category, prefer

    XTRAMILE as a fuel for its added and enhanced performance. XTRAMILE has brought in a

    huge savings in the high mileage commercial vehicles segment. Transport fleets that

    operate a large number of trucks crisscrossing the country are using XTRAMILE to

    benefit from higher mileage and reduced maintenance costs.

    Viscosity Index

    The viscosity index is a widely used and accepted measure of the variation in kinematic

    viscosity due to changes in the temperature of a petroleum product between 40 and

    100C.

    A higher viscosity index indicates a smaller decrease in kinematic viscosity withincreasing temperature of the lubricant.

    The viscosity index is used in practice as a single number indicating temperature

    dependence of kinematic viscosity.

    Viscosity Index is sometimes used to characterize base oils for purposes of establishing

    engine testing requirements for engine oil performance categories.

    Smoke Point

    This test method provides an indication of the relative smoke producing properties of

    kerosines and aviation turbine fuels in a diffusion flame. The smoke point is related to

    the hydrocarbon type composition of such fuels. Generally the more aromatic the fuel

    the smokier the flame. A high smoke point indicates a fuel of low smoke producing

    tendency.

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    The smoke point (and Luminometer number with which it can be correlated) is

    quantitatively related to the potential radiant heat transfer from the combustion

    products of the fuel. Because radiant heat transfer exerts a strong influence on the

    metal temperature of combustor liners and other hot section parts of gas turbines, thesmoke point provides a basis for correlation of fuel characteristics with the life of these

    components.

    ASTM DISTILLATION

    The basic test method of determining the boiling range of a petroleum product by

    performing a simple batch distillation has been in use as long as the petroleum industry

    has existed. It is one of the oldest test methods under the jurisdiction of ASTM

    Committee D02, dating from the time when it was still referred to as the Engler

    distillation. Since the test method has been in use for such an extended period, a

    tremendous number of historical data bases exist for estimating end-use sensitivity on

    products and processes.

    The distillation (volatility) characteristics of hydrocarbons have an important effect on

    their safety and performance, especially in the case of fuels and solvents. The boiling

    range gives information on the composition, the properties, and the behavior of the fuel

    during storage and use. Volatility is the major determinant of the tendency of a

    hydrocarbon mixture to produce potentially explosive vapors.

    The distillation characteristics are critically important for both automotive and aviation

    gasolines, affecting starting, warm-up, and tendency to vapor lock at high operating

    temperature or at high altitude, or both. The presence of high boiling point components

    in these and other fuels can significantly affect the degree of formation of solid

    combustion deposits.

    Volatility, as it affects rate of evaporation, is an important factor in the application of

    many solvents, particularly those used in paints.

    Distillation limits are often included in petroleum product specifications, in commercialcontract agreements, process refinery/control applications, and for compliance to

    regulatory rules.

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    Cloud Point

    The cloud point of petroleum products and biodiesel fuels is an index of the lowest

    temperature of their utility for certain applications. Wax crystals of sufficient quantitycan plug filters used in some fuel systems.

    Petroleum blending operations require a precise measurement of the cloud point.

    This test method can determine the temperature of the test specimen at which wax

    crystals have formed sufficiently to be observed as a cloud with a resolution of 0.1C.

    Pour Point

    The temperature at which a fluid ceases to pour. The pour point for oil can bedetermined under protocols set forth in theASTMD-97 pour point test, in which the

    pour point is established as that temperature at which oil ceases to flow when the

    sample is held at 90 degrees to the upright for five seconds. High pour points usually

    occur in crude oils that have significantparaffincontent. Paraffins (or waxes) will start to

    precipitateas temperature decreases. At some point the precipitates accumulate to the

    point where the fluid can no longer flow. This phenomenon can occur with light oils as

    well as heavy oils.

    Octane NumberMotor O.N. correlates with commercial automotive spark-ignition engine antiknock

    performance under severe conditions of operation.

    Motor O.N. is used by engine manufacturers, petroleum refiners and marketers, and in

    commerce as a primary specification measurement related to the matching of fuels and

    engines.

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