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New Produc t News No.1801E 2018-1
Exchangeable head End Mill for Die & mold making
EHX End Mill series
The diagrams and table data are examples of test results, and are not guaranteed values."Epoch" , “ ” and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan.
2017-12(K)2017-12:FP
Attentions on Safety
2. Cautions regarding mounting(1) Before use, check the outside appearance of the tool for scratches, cracks, etc. and that it is firmly mounted in the collet chuck, etc.(2) If abnormal chattering, etc. occurs during use, stop the machine immediately and remove the cause of the chattering.
4. Cautions regarding regrinding(1) If regrinding is not performed at the proper time, there is a risk of the tool breaking. Replace the tool with one in good condition, or perform regrinding.(2) Grinding dust will be created when regrinding a tool. When regrinding, be sure to attach a safety cover over the work area and wear safety clothes such as safety
goggles, etc.(3) This product contains the specified chemical substance cobalt and its inorganic compounds. When performing regrinding or similar processing, be sure to handle the
processing in accordance with thelocal laws and regulations regarding prevention of hazards due to specified chemical substances.
1. Cautions regarding handling(1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands.
3. Cautions during use(1) Before use, confirm the dimensions and direction of rotation of the tool and milling work material.(2) The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as
appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.(3) Cutting tools are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to
workers, fire, or eye damage from such flying pieces, a safety cover should be attached when work is performed and safety equipment such as safety goggles should be worn to create a safe environment for work.
(4) There is a risk of fire or inflammation due to sparks, heat due to breakage, and cutting chips. Do not use where there is a risk of fire or explosion. Please caution of fire while using oil base coolant, fire prevention is necessary.
(5) Do not use the tool for any purpose other than that for which it is intended.
Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification. Printed in JAPAN
Printed using vegetable oil ink.
Official Web Site
Database for selection Cutting Tool Products 【TOOL SEARCH】
http://www.mmc-hitachitool.co.jp/e/Head OfficeHulic Ryogoku Bldg. 8F, 4-31-11, Ryogoku, Sumida-ku, Tokyo, Japan 130-0026International Sales Dept. : TEL +81-3-6890-5103 FAX +81-3-6890-5128
MMC Hitachi Tool Engineering Europe GmbHItterpark 12, 40724 Hilden,Germany. Tel +49-(0)2103-24820 Fax +49-(0)2103-248230
MITSUBISHI MATERIALS U.S.A. CORPORATIONDETROIT OFFICE Customer service41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A.Tel +1(248) 308-2620 Fax +1(248) 308-2627CHICAGO OFFICE1314B North Plum Grove Road, Schaumburg, IL 60173 U.S.A. Tel +1(847) 252-6371 Fax +1(248) 308-2627
MMC Hitachi Tool Engineering(Shanghai),Ltd.11F, Chuang Xing Financial Center, 288 Nanjing RD (West) Shanghai, China 200003 Tel +86-(0)21-3366-3058 Fax +86-(0)21-3366-3050
MMC Hardmetal(Thailand)Co.,Ltd. HT-DivisionCTI Tower 24 Floor, 191/32 Ratchadapisek Road, Klongtoey, Klongtoey, Bangkok 10110, Thailand Tel: +66-(0)2-661-8170 Fax: +66-(0)2-661-8175
Hitachi Metals (India) Pvt. Ltd.Plot No 94 & 95,Sector 8, IMT Manesar ,Gurgaon-122050 , Haryana, India Tel +91-124-4812315 Fax +91-124-2290015
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DISTRIBUTED BY:
Europe China
America Thailand
India
EHX
Featues of EHX ser ies
Advanced TH coating dedicated to the exchangeable head end mill
EHX First shot
Comparison of tool rigidity
Exchangeable Head End Mills for Die & mold making
“Carbide” +“Carbide” = “High accuracy & High rigidity”Double Face Contact Type
EHX End Mil l series
Mono-block Carbide Holder
Double Face Contact Type (Taper + End Face)
Special Steel Screw Joint
Available with Internal Coolant
The EHX series is a revolutionary end mill system that enables efficiency, high accuracy and rigidity by combining the advantages of both solid carbide and indexable end mills.Security and rigidity close to that of a solid type end mill because the clamping faces are all carbide.Excellent for reduced inventory over a variety of applications due to the exchangeable head.
The double face contact of the carbide head and carbide holder gives an increase in rigidity of 30%.
Cementedcarbide
CementedcarbideSteel Steel
Solid end mill ConventionalEHX
φ20mm
62mm(≒DCx3)
Load
100
50
0
Rig
idity
(%)
Deploy three favorable solid end mills to the EHX series
Item code Dimensions Features Head type
EHX-(H)-ETM-TH
EHX-CEPR-TH
EHX-EPP-TH
Roughing process of mold can be done withhigh efficiency.
High-speed cutting for high hardness materialsis possible
Cover a wide range application from roughing to finishing.
Epoch Turbo Mill
Epoch 21
Epoch Power Mill
Tool life is comparable to the soild end mill.
Work material:STAVAXⒽ(52HRC) Tool dia.:φ12 Machine:HSK-A63 Cutting length:L=50mn=5300min-1 (vc=200m/min) vf=2800mm/min (fz=0.088mm/t) ap×ae=6mm×0.2mm Dry(Air Blow) Down Cut
EHX-CEPR6120-TH(EHX series)
CEPR6120-TH(Solid End Mill)
Work material:SCM435(27HRC) Tool dia.:φ12 Machine:HSK-A63 Cutting length:L=27mn=2400min-1 (vc=90m/min) vf=900mm/min (fz=0.093mm/t) ap×ae=6mm×6mm Dry(Air Blow) Down Cut
EHX-EPP4120-TH(EHX series)
EPP4120-TH(Solid End Mill)
Conventional exchangeable head(L=10m)
■ Features・Tuning TH coating for exchangeable head end mill. Adopt layered structure to ensure heat resistance and adhesive strength. A laminated structure is used to achieve both heat resistance and adhesion strength.・Achieves even higher hardness (3800HV) than before! Exhibits good abrasion resistance. (Hardness of conventional high-hardness membrane: 3600HV)・Achieves long life and higher stability for cutting high-hardness materials of 50HRC or higher such as plastic molds, diecast shapes, etc.・Increased heat resistance enables longer life for either wet cutting or dry cutting.
0302
Featues of EHX ser ies
Advanced TH coating dedicated to the exchangeable head end mill
EHX First shot
Comparison of tool rigidity
Exchangeable Head End Mills for Die & mold making
“Carbide” +“Carbide” = “High accuracy & High rigidity”Double Face Contact Type
EHX End Mil l series
Mono-block Carbide Holder
Double Face Contact Type (Taper + End Face)
Special Steel Screw Joint
Available with Internal Coolant
The EHX series is a revolutionary end mill system that enables efficiency, high accuracy and rigidity by combining the advantages of both solid carbide and indexable end mills.Security and rigidity close to that of a solid type end mill because the clamping faces are all carbide.Excellent for reduced inventory over a variety of applications due to the exchangeable head.
The double face contact of the carbide head and carbide holder gives an increase in rigidity of 30%.
Cementedcarbide
CementedcarbideSteel Steel
Solid end mill ConventionalEHX
φ20mm
62mm(≒DCx3)
Load
100
50
0
Rig
idity
(%)
Deploy three favorable solid end mills to the EHX series
Item code Dimensions Features Head type
EHX-(H)-ETM-TH
EHX-CEPR-TH
EHX-EPP-TH
Roughing process of mold can be done withhigh efficiency.
High-speed cutting for high hardness materialsis possible
Cover a wide range application from roughing to finishing.
Epoch Turbo Mill
Epoch 21
Epoch Power Mill
Tool life is comparable to the soild end mill.
Work material:STAVAXⒽ(52HRC) Tool dia.:φ12 Machine:HSK-A63 Cutting length:L=50mn=5300min-1 (vc=200m/min) vf=2800mm/min (fz=0.088mm/t) ap×ae=6mm×0.2mm Dry(Air Blow) Down Cut
EHX-CEPR6120-TH(EHX series)
CEPR6120-TH(Solid End Mill)
Work material:SCM435(27HRC) Tool dia.:φ12 Machine:HSK-A63 Cutting length:L=27mn=2400min-1 (vc=90m/min) vf=900mm/min (fz=0.093mm/t) ap×ae=6mm×6mm Dry(Air Blow) Down Cut
EHX-EPP4120-TH(EHX series)
EPP4120-TH(Solid End Mill)
Conventional exchangeable head(L=10m)
■ Features・Tuning TH coating for exchangeable head end mill. Adopt layered structure to ensure heat resistance and adhesive strength. A laminated structure is used to achieve both heat resistance and adhesion strength.・Achieves even higher hardness (3800HV) than before! Exhibits good abrasion resistance. (Hardness of conventional high-hardness membrane: 3600HV)・Achieves long life and higher stability for cutting high-hardness materials of 50HRC or higher such as plastic molds, diecast shapes, etc.・Increased heat resistance enables longer life for either wet cutting or dry cutting.
0302
Line Up (Carbide head)
0504
EHX -TH--ETM4
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
EHX12-ETM4120-20-TH
EHX16-ETM4160-30-TH
EHX20-ETM4200-30-TH
●
●
●
Tool dia.Dc
12
16
20
Corner radiusr
2
3
3
19
24
30
Flute lengthR
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
Tool dia.Dc
Corner radiusr
Flute lengthR
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
Tool dia.Dc
Corner radiusr
Flute lengthR
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
Tool dia.Dc
Corner radiusr
Flute lengthR
R
12
16
20
11.7
15.5
19.5
-
-
-
4
4
4
●:Stocked Items
EHX -TH--EPP4
EHX12-EPP4120-TH
EHX12-EPP4120-05-TH
EHX12-EPP4120-10-TH
EHX12-EPP4120-15-TH
EHX12-EPP4120-20-TH
EHX12-EPP4120-30-TH
EHX16-EPP4160-TH
EHX16-EPP4160-10-TH
EHX16-EPP4160-15-TH
EHX16-EPP4160-20-TH
EHX16-EPP4160-30-TH
EHX20-EPP4200-TH
EHX20-EPP4200-10-TH
EHX20-EPP4200-15-TH
EHX20-EPP4200-20-TH
EHX20-EPP4200-30-TH
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
12
16
20
-
0.5
1
1.5
2
3
-
1
1.5
2
3
-
1
1.5
2
3
19
19
19
19
19
19
24
24
24
24
24
30
30
30
30
30
9.6
9.6
9.6
9.6
9.6
9.6
12.8
12.8
12.8
12.8
12.8
16
16
16
16
16
11.7
11.7
11.7
11.7
11.7
11.7
15.5
15.5
15.5
15.5
15.5
19.5
19.5
19.5
19.5
19.5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
●:Stocked Items
EHX -TH-H-ETM4
●
●
●
12
16
20
2
3
3
19
24
30
12
16
20
11.7
15.5
19.5
○
○
○
4
4
4
●:Stocked Items
EHX -TH-CEPR6
EHX12-CEPR6120-TH
EHX16-CEPR6160-TH
EHX20-CEPR6200-TH
●
●
●
12
16
20
-
-
-
19
24
30
12
16
20
11.7
15.5
19.5
-
-
-
6
6
6
●:Stocked Items
× 12~20EHX-ETM Exchangeable head end mill EHX-ETM 12~20
Product NameOuter Dia. End
Line up tooldia. (mm) Shape
Re-grinding compatibility range (mm)Item Code
× 12~20EHX-H-ETM Exchangeable head end mill EHX-H-ETM 12~20
12~20 12~20EHX-CEPR-TH Exchangeable head end mill EHX-CEPR 12~20
12~20 12~20EHX-EPP-TH Exchangeable head end mill EHX-EPP 12~20
Re-grinding compatibility range table
ねじれ45°
Carbide Helix angle
Tool dia.
φ12φ16φ20
Toleranceon dia.
Tool dia. Toleranceon dia.
Tool dia. Toleranceon dia.
(㎜)
0~-0.02
0~-0.03
ねじれ43°
Carbide Helix angle
φ12φ16φ20
(㎜)
0~-0.02
0~-0.03
ねじれ45°
Carbide Helix angle
φ12φ16φ20
(㎜)
0~-0.02
0~-0.03
ねじれ46°
Carbide Helix angle
φ12φ16φ20
(㎜)
0~-0.02
0~-0.03
EHX12H-ETM4120-20-TH
EHX16H-ETM4160-30-TH
EHX20H-ETM4200-30-TH
Lr
r
φDc φD1
R
L
φDc φD1
R
L
φDc φD1
R
RL
φDc φD1
Curvededge
R
RL
φDc φD1
Curvededge
R Curvededge
r
With oil hole
ATH-Coated
ATH-Coated
ATH-Coated
ATH-Coated
Roughing process of mold can be done withhigh efficiency.Head type : Epoch Turbo Mill
Roughing process of mold can be done withhigh efficiency.Head type : Epoch Turbo Mill
High-speed cutting for high hardness materials is possibleHead type : Epoch 21
Cover a wide range application from roughing to finishing.Head type : Epoch Power Mill
Tool dia. Toleranceon dia.
Line Up (Carbide head)
0504
EHX -TH--ETM4
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
EHX12-ETM4120-20-TH
EHX16-ETM4160-30-TH
EHX20-ETM4200-30-TH
●
●
●
Tool dia.Dc
12
16
20
Corner radiusr
2
3
3
19
24
30
Flute lengthR
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
Tool dia.Dc
Corner radiusr
Flute lengthR
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
Tool dia.Dc
Corner radiusr
Flute lengthR
Item code Stock Oil holeOverall lengthL
Neck dia.D1
No. of flutes
Size (mm)
Tool dia.Dc
Corner radiusr
Flute lengthR
R
12
16
20
11.7
15.5
19.5
-
-
-
4
4
4
●:Stocked Items
EHX -TH--EPP4
EHX12-EPP4120-TH
EHX12-EPP4120-05-TH
EHX12-EPP4120-10-TH
EHX12-EPP4120-15-TH
EHX12-EPP4120-20-TH
EHX12-EPP4120-30-TH
EHX16-EPP4160-TH
EHX16-EPP4160-10-TH
EHX16-EPP4160-15-TH
EHX16-EPP4160-20-TH
EHX16-EPP4160-30-TH
EHX20-EPP4200-TH
EHX20-EPP4200-10-TH
EHX20-EPP4200-15-TH
EHX20-EPP4200-20-TH
EHX20-EPP4200-30-TH
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
12
16
20
-
0.5
1
1.5
2
3
-
1
1.5
2
3
-
1
1.5
2
3
19
19
19
19
19
19
24
24
24
24
24
30
30
30
30
30
9.6
9.6
9.6
9.6
9.6
9.6
12.8
12.8
12.8
12.8
12.8
16
16
16
16
16
11.7
11.7
11.7
11.7
11.7
11.7
15.5
15.5
15.5
15.5
15.5
19.5
19.5
19.5
19.5
19.5
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
●:Stocked Items
EHX -TH-H-ETM4
●
●
●
12
16
20
2
3
3
19
24
30
12
16
20
11.7
15.5
19.5
○
○
○
4
4
4
●:Stocked Items
EHX -TH-CEPR6
EHX12-CEPR6120-TH
EHX16-CEPR6160-TH
EHX20-CEPR6200-TH
●
●
●
12
16
20
-
-
-
19
24
30
12
16
20
11.7
15.5
19.5
-
-
-
6
6
6
●:Stocked Items
× 12~20EHX-ETM Exchangeable head end mill EHX-ETM 12~20
Product NameOuter Dia. End
Line up tooldia. (mm) Shape
Re-grinding compatibility range (mm)Item Code
× 12~20EHX-H-ETM Exchangeable head end mill EHX-H-ETM 12~20
12~20 12~20EHX-CEPR-TH Exchangeable head end mill EHX-CEPR 12~20
12~20 12~20EHX-EPP-TH Exchangeable head end mill EHX-EPP 12~20
Re-grinding compatibility range table
ねじれ45°
Carbide Helix angle
Tool dia.
φ12φ16φ20
Toleranceon dia.
Tool dia. Toleranceon dia.
Tool dia. Toleranceon dia.
(㎜)
0~-0.02
0~-0.03
ねじれ43°
Carbide Helix angle
φ12φ16φ20
(㎜)
0~-0.02
0~-0.03
ねじれ45°
Carbide Helix angle
φ12φ16φ20
(㎜)
0~-0.02
0~-0.03
ねじれ46°
Carbide Helix angle
φ12φ16φ20
(㎜)
0~-0.02
0~-0.03
EHX12H-ETM4120-20-TH
EHX16H-ETM4160-30-TH
EHX20H-ETM4200-30-TH
Lr
r
φDc φD1
R
L
φDc φD1
R
L
φDc φD1
R
RL
φDc φD1
Curvededge
R
RL
φDc φD1
Curvededge
R Curvededge
r
With oil hole
ATH-Coated
ATH-Coated
ATH-Coated
ATH-Coated
Roughing process of mold can be done withhigh efficiency.Head type : Epoch Turbo Mill
Roughing process of mold can be done withhigh efficiency.Head type : Epoch Turbo Mill
High-speed cutting for high hardness materials is possibleHead type : Epoch 21
Cover a wide range application from roughing to finishing.Head type : Epoch Power Mill
Tool dia. Toleranceon dia.
How to Install the Head
Run-out accuracy and head exchange accuracy
EHX How to Select EHX Holders
1
2
Using a clean cloth, wipe away oil and dust fromthe taper and end surfaces of the head and holder.
Be careful to avoid the possibility of cutting hands when fastening with bare hands directly near the blade tip. Securely fasten the head and holder end surfaces using the enclosed spanner to close off any remaining gap.
3 Refer to the table at right regarding angles forrecommended torque when necessary. For stricter usage, refer to the table right for torque wrench fastening.
・When using straight holder + standard head, interference will occur in cases where the depth of cut is larger than the length of cut of the head.
・Under cut type with relieved neck is suitable for vertical wall machining.
・The large diameter of the pencil neck holder provides stability in long overhang applications.
Clearance NoClearance
Item code StockTip neck
angleD3
(mm)
Overalllength
L(mm)
Shankdia.Ds
(mm)
SpannerShape
EHX12-12-80-17-ASC
EHX12-12-100-ASC
EHX12-12-100-41-ASC
EHX12-12-130-ASC
EHX12-12-130-65-ASC
EHX12-12-150-89-ASC
EHX12-16-130-65-ASC
EHX12-16-150-91-ASC
EHX16-16-80-24-ASC
EHX16-16-110-ASC
EHX16-16-110-56-ASC
EHX16-16-150-ASC
EHX16-16-150-88-ASC
EHX16-20-150-88-ASC
EHX16-20-180-116-ASC
EHX20-20-90-30-ASC
EHX20-20-130-ASC
EHX20-20-130-70-ASC
EHX20-20-180-ASC
EHX20-20-180-110-ASC
EHX20-25-180-110-ASC
EHX12-SN
EHX16-SN
EHX20-SN
Spanner for EHX12
Spanner for EHX16
Spanner for EHX20
●
●
●
15N・m
30N・m
50N・m
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Head
EHX12
EHX16
EHX20
Neckangleθn(°)
-
-
-
-
-
-
1°
1°
-
-
-
-
-
1°
1°
-
-
-
-
-
1°
11.7
-
11.7
-
11.7
11.7
11.7
11.7
15.5
-
15.5
-
15.5
15.5
15.5
19.5
-
19.5
-
19.5
19.5
Under necklength
L2(mm)
17
-
41
-
65
89
65
91
24
-
56
-
88
88
116
30
-
70
-
110
110
80
100
100
130
130
150
130
150
80
110
110
150
150
150
180
90
130
130
180
180
180
12
12
12
12
12
12
16
16
16
16
16
16
16
20
20
20
20
20
20
20
25
A
B
A
B
A
A
C
C
A
B
A
B
A
C
C
A
B
A
B
A
C
EHX12-SN
EHX16-SN
EHX20-SN
Item code Stock Spanner Fastening torque
●:Stocked Items
Under cut type Straight type Pencil neck type
L2
φD
3
L
φD
s
φD
s
L
θn
L2
φD
s
φD
3
L
A type B type C type
※ A spanner is attached to the carbide holder. Can be sold even by spanner only.
EHX -ASC-- -h6 φ12・φ16 :0~-0.011
φ20・φ25 :0~-0.013 (㎜)
Line Up (Carbide Holder) How to use
0706
Straight type
Under cut type Pencil neck type
Using a clean cloth, wipe away oil anddust from the taper and end surfaces ofthe head and holder.
Suitablehead
Referencetighteningangle α
Recommended fastening Torque
EHX12EHX16EHX20
50°50°40°
15N・m30N・m50N・m
α(Note) Use the enclosed spanner only. (Typical spanners differ in thickness.)
Depth of cutFlute length
When using straight holder + standard head, please use at smaller depth of cut than lengthof cut.
θn
No
cont
act
Inter
feren
ce A
ngle
Depth of cut < Flute length
Run-out accuracy for theperipheral cutting edge
Head exchangeaccuracy (Axial)
0.015mm ±0.02mm
※Use the carbide holder Head exchange accuracy is the tolerance of the overall length for the head (L).
How to Install the Head
Run-out accuracy and head exchange accuracy
EHX How to Select EHX Holders
1
2
Using a clean cloth, wipe away oil and dust fromthe taper and end surfaces of the head and holder.
Be careful to avoid the possibility of cutting hands when fastening with bare hands directly near the blade tip. Securely fasten the head and holder end surfaces using the enclosed spanner to close off any remaining gap.
3 Refer to the table at right regarding angles forrecommended torque when necessary. For stricter usage, refer to the table right for torque wrench fastening.
・When using straight holder + standard head, interference will occur in cases where the depth of cut is larger than the length of cut of the head.
・Under cut type with relieved neck is suitable for vertical wall machining.
・The large diameter of the pencil neck holder provides stability in long overhang applications.
Clearance NoClearance
Item code StockTip neck
angleD3
(mm)
Overalllength
L(mm)
Shankdia.Ds
(mm)
SpannerShape
EHX12-12-80-17-ASC
EHX12-12-100-ASC
EHX12-12-100-41-ASC
EHX12-12-130-ASC
EHX12-12-130-65-ASC
EHX12-12-150-89-ASC
EHX12-16-130-65-ASC
EHX12-16-150-91-ASC
EHX16-16-80-24-ASC
EHX16-16-110-ASC
EHX16-16-110-56-ASC
EHX16-16-150-ASC
EHX16-16-150-88-ASC
EHX16-20-150-88-ASC
EHX16-20-180-116-ASC
EHX20-20-90-30-ASC
EHX20-20-130-ASC
EHX20-20-130-70-ASC
EHX20-20-180-ASC
EHX20-20-180-110-ASC
EHX20-25-180-110-ASC
EHX12-SN
EHX16-SN
EHX20-SN
Spanner for EHX12
Spanner for EHX16
Spanner for EHX20
●
●
●
15N・m
30N・m
50N・m
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Head
EHX12
EHX16
EHX20
Neckangleθn(°)
-
-
-
-
-
-
1°
1°
-
-
-
-
-
1°
1°
-
-
-
-
-
1°
11.7
-
11.7
-
11.7
11.7
11.7
11.7
15.5
-
15.5
-
15.5
15.5
15.5
19.5
-
19.5
-
19.5
19.5
Under necklength
L2(mm)
17
-
41
-
65
89
65
91
24
-
56
-
88
88
116
30
-
70
-
110
110
80
100
100
130
130
150
130
150
80
110
110
150
150
150
180
90
130
130
180
180
180
12
12
12
12
12
12
16
16
16
16
16
16
16
20
20
20
20
20
20
20
25
A
B
A
B
A
A
C
C
A
B
A
B
A
C
C
A
B
A
B
A
C
EHX12-SN
EHX16-SN
EHX20-SN
Item code Stock Spanner Fastening torque
●:Stocked Items
Under cut type Straight type Pencil neck type
L2
φD
3
L
φD
s
φD
s
L
θn
L2
φD
s
φD
3
L
A type B type C type
※ A spanner is attached to the carbide holder. Can be sold even by spanner only.
EHX -ASC-- -h6 φ12・φ16 :0~-0.011
φ20・φ25 :0~-0.013 (㎜)
Line Up (Carbide Holder) How to use
0706
Straight type
Under cut type Pencil neck type
Using a clean cloth, wipe away oil anddust from the taper and end surfaces ofthe head and holder.
Suitablehead
Referencetighteningangle α
Recommended fastening Torque
EHX12EHX16EHX20
50°50°40°
15N・m30N・m50N・m
α(Note) Use the enclosed spanner only. (Typical spanners differ in thickness.)
Depth of cutFlute length
When using straight holder + standard head, please use at smaller depth of cut than lengthof cut.
θn
No
cont
act
Inter
feren
ce A
ngle
Depth of cut < Flute length
Run-out accuracy for theperipheral cutting edge
Head exchangeaccuracy (Axial)
0.015mm ±0.02mm
※Use the carbide holder Head exchange accuracy is the tolerance of the overall length for the head (L).
0908
EHX -TH-(H)-ETM4
■ Standard condition (Low speed, High feed)
2,000
1,900
1,700
1,300
1,300
6,380
5,540
3,880
2,960
1,190
0.48
0.48
0.48
0.34
0.24
≦6
≦6
≦6
≦6
≦6
vc=75m/min
vc=70m/min
vc=65m/min
vc=50m/min
vc=50m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,500
1,400
1,300
1,000
1,000
5,380
4,590
3,330
2,560
1,020
0.72
0.72
0.72
0.5
0.36
≦8
≦8
≦8
≦8
≦8
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,200
1,100
1,000
800
800
4,370
3,660
2,600
2,080
830
0.72
0.72
0.72
0.5
0.36
≦10
≦10
≦10
≦10
≦10
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
φ12×r2 φ16×r3 φ20×r3Tool dia. Dc × Corner radius r (mm)
Work material
■ Side milling
6,600
6,600
6,600
5,300
4,000
5,420
4,510
4,060
2,900
1,920
12
12
12
12
12
1.2
1.2
0.6
0.36
0.24
vc=250m/min
vc=250m/min
vc=250m/min
vc=200m/min
vc=150m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
5,000
5,000
5,000
4,000
3,000
5,180
4,320
3,890
2,760
1,810
16
16
16
16
16
1.6
1.6
0.8
0.48
0.32
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
4,000
4,000
4,000
3,200
2,400
4,900
4,080
3,670
2,610
1,710
20
20
20
20
20
2
2
1
0.6
0.4
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
φ12 φ16 φ20Tool dia. Dc (mm)
Work material
■ High speed condition (High speed, High feed)
3,300
2,900
2,700
2,100
1,900
10,530
8,460
6,160
4,790
1,730
0.38
0.38
0.34
0.29
0.19
≦6
≦6
≦6
≦6
≦6
vc=125m/min
vc=110m/min
vc=100m/min
vc=80m/min
vc=70m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
2,500
2,200
2,000
1,600
1,400
8,960
7,210
5,120
4,100
1,430
0.57
0.57
0.51
0.44
0.29
≦8
≦8
≦8
≦8
≦8
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
2,000
1,800
1,600
1,300
1,100
7,280
5,990
4,160
3,380
1,140
0.57
0.57
0.51
0.44
0.29
≦10
≦10
≦10
≦10
≦10
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
φ12×r2 φ16×r3 φ20×r3Tool dia. Dc × Corner radius r (mm)
Work material
① Use the appropriate coolant for the work material and machining shape.② Use a highly rigid and accurate machine as possible.③ These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.④ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio.
【Note】
① Use the appropriate coolant for the work material and machining shape.② Use a highly rigid and accurate machine as possible.③ These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.④ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio.
【Note】
Cutting speedFeed per tooth
ap
ae
100%100%100%100%
5D 6D 7D 8D 9D 10D100%100%90%100%
100%100%83%100%
100%100%77%100%
100%100%63%100%
100%100%50%100%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
Cutting speedFeed per tooth
ap
ae
100%100%100%100%
4D or less 6D or less 8D or less 10D or less
100~70%100~90%100%90~50%
70~50%90~80%100%50~30%
50~30%80~70%100%30~10%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
EHX -TH-CEPR6
Recommended Cutting Conditions
Carbon steels, Alloy steels(180~250HB)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Hardened steels(55~60HRC)
Carbon steels, Alloy steels(180~250HB)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Hardened steels(55~60HRC)
Carbon steels, Alloy steels(180~250HB)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Hardened steels(55~60HRC)
0908
EHX -TH-(H)-ETM4
■ Standard condition (Low speed, High feed)
2,000
1,900
1,700
1,300
1,300
6,380
5,540
3,880
2,960
1,190
0.48
0.48
0.48
0.34
0.24
≦6
≦6
≦6
≦6
≦6
vc=75m/min
vc=70m/min
vc=65m/min
vc=50m/min
vc=50m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,500
1,400
1,300
1,000
1,000
5,380
4,590
3,330
2,560
1,020
0.72
0.72
0.72
0.5
0.36
≦8
≦8
≦8
≦8
≦8
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,200
1,100
1,000
800
800
4,370
3,660
2,600
2,080
830
0.72
0.72
0.72
0.5
0.36
≦10
≦10
≦10
≦10
≦10
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
φ12×r2 φ16×r3 φ20×r3Tool dia. Dc × Corner radius r (mm)
Work material
■ Side milling
6,600
6,600
6,600
5,300
4,000
5,420
4,510
4,060
2,900
1,920
12
12
12
12
12
1.2
1.2
0.6
0.36
0.24
vc=250m/min
vc=250m/min
vc=250m/min
vc=200m/min
vc=150m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
5,000
5,000
5,000
4,000
3,000
5,180
4,320
3,890
2,760
1,810
16
16
16
16
16
1.6
1.6
0.8
0.48
0.32
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
4,000
4,000
4,000
3,200
2,400
4,900
4,080
3,670
2,610
1,710
20
20
20
20
20
2
2
1
0.6
0.4
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
φ12 φ16 φ20Tool dia. Dc (mm)
Work material
■ High speed condition (High speed, High feed)
3,300
2,900
2,700
2,100
1,900
10,530
8,460
6,160
4,790
1,730
0.38
0.38
0.34
0.29
0.19
≦6
≦6
≦6
≦6
≦6
vc=125m/min
vc=110m/min
vc=100m/min
vc=80m/min
vc=70m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
2,500
2,200
2,000
1,600
1,400
8,960
7,210
5,120
4,100
1,430
0.57
0.57
0.51
0.44
0.29
≦8
≦8
≦8
≦8
≦8
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
2,000
1,800
1,600
1,300
1,100
7,280
5,990
4,160
3,380
1,140
0.57
0.57
0.51
0.44
0.29
≦10
≦10
≦10
≦10
≦10
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
φ12×r2 φ16×r3 φ20×r3Tool dia. Dc × Corner radius r (mm)
Work material
① Use the appropriate coolant for the work material and machining shape.② Use a highly rigid and accurate machine as possible.③ These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.④ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio.
【Note】
① Use the appropriate coolant for the work material and machining shape.② Use a highly rigid and accurate machine as possible.③ These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.④ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio.
【Note】
Cutting speedFeed per tooth
ap
ae
100%100%100%100%
5D 6D 7D 8D 9D 10D100%100%90%100%
100%100%83%100%
100%100%77%100%
100%100%63%100%
100%100%50%100%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
Cutting speedFeed per tooth
ap
ae
100%100%100%100%
4D or less 6D or less 8D or less 10D or less
100~70%100~90%100%90~50%
70~50%90~80%100%50~30%
50~30%80~70%100%30~10%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
EHX -TH-CEPR6
Recommended Cutting Conditions
Carbon steels, Alloy steels(180~250HB)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Hardened steels(55~60HRC)
Carbon steels, Alloy steels(180~250HB)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Hardened steels(55~60HRC)
Carbon steels, Alloy steels(180~250HB)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Hardened steels(55~60HRC)
1110
Total 165 min.
■ Side milling
4,800
4,400
3,700
3,200
1,750
1,200
1,010
730
9.6
9.6
9.6
9.6
1.2
1.2
0.9
0.6
Carbon steels, Alloy steels(180~250HB)
vc=180m/min
vc=165m/min
vc=140m/min
vc=120m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
3,600
3,300
2,800
2,400
1,470
1,010
860
610
12.8
12.8
12.8
12.8
1.6
1.6
1.2
0.8
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
2,900
2,600
2,200
1,900
1,580
1,060
900
650
16
16
16
16
2
2
1.5
1
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
φ12×(r ) φ16×(r ) φ20×(r )Tool dia. Dc (mm)
Work material
■ Slotting
1,600
1,600
1,500
1,300
580
440
410
240
6
6
4.8
2.4
12
12
12
12
Carbon steels, Alloy steels(180~250HB)
vc=60m/min
vc=60m/min
vc=55m/min
vc=50m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,200
1,200
1,100
1,000
490
370
340
200
8
8
6.4
3.2
16
16
16
16
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,000
1,000
900
800
540
410
370
220
10
10
8
4
20
20
20
20
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Tool dia. Dc (mm)
Work material
Cutting speed Feed per tooth
ap
ae
100%100%100%100%
4D or less 6D or less 8D or less 10D or less100 ~ 70%100 ~ 90%100%
90 ~ 50%
70~50%90~80%100%50~30%
50~30%80~70%100%30~10%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
Cutting speedFeed per tooth
ap
100%100%100%
4D or less 6D or less 8D or less 10D or less100 ~ 70%100 ~ 90%90~ 50%
70~ 50%90~ 80%50~ 30%
50~ 30%80~ 70%30~ 10%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
EHX -TH--EPP4
φ12×(r ) φ16×(r ) φ20×(r )
Cutting application for die casting mold (housing)
Work material :DACⒽ(45HRC)Size :150×150×100mm (Cutting depth 86mm)Machine :HSK-A63
Process Item code Holder Insert
TD4N2032S-5
EHX16-ETM4160-30-TH
EHX12-ETM4120-20-TH
❶❷❸
EHX16-16-110-ASC
EHX12-16-130-65-ASC
JP4120(ENMU0603ER-B)-
Process ToolCuttingspeed
vc(m/min)
Feedratevf
(mm/min)
Zp
(mm)
XYp
(mm)
Cuttingtime(min)
φ32
φ16×r 3
φ12×r 2
Revolution
n(min-1)
900
1,600
2,100
❶
❷
❸
90
80
79
Feed pertooth
fz(mm/t)
0.8
0.64
0.57
0.3
0.25
0.15
22
8
6
Overhang
(mm)
Removalstock(mm)
90
90
90
Coolant
Air-blow
Air-blow
Air-blow
1
0.5
0.1
73
38
54
3,600
4,100
4,790
Tool
Cutting conditions
Process❶ TD4N(JP4120) After 73 minutes processing
Process❸ EHX12-ETM4120-20-TH After 54 minutes processing
Process❷ EHX16-ETM4160-30-TH After 38 minutes processing
Even long overhang direct milling for hardened steel, the wear is uniform and a little.
-
-
Recommended Cutting Conditions Appl icat ion Data
① Use the appropriate coolant for the work material and machining shape.② Use a highly rigid and accurate machine as possible.③ These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.④ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio.
【Note】
1110
Total 165 min.
■ Side milling
4,800
4,400
3,700
3,200
1,750
1,200
1,010
730
9.6
9.6
9.6
9.6
1.2
1.2
0.9
0.6
Carbon steels, Alloy steels(180~250HB)
vc=180m/min
vc=165m/min
vc=140m/min
vc=120m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
3,600
3,300
2,800
2,400
1,470
1,010
860
610
12.8
12.8
12.8
12.8
1.6
1.6
1.2
0.8
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
2,900
2,600
2,200
1,900
1,580
1,060
900
650
16
16
16
16
2
2
1.5
1
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
φ12×(r ) φ16×(r ) φ20×(r )Tool dia. Dc (mm)
Work material
■ Slotting
1,600
1,600
1,500
1,300
580
440
410
240
6
6
4.8
2.4
12
12
12
12
Carbon steels, Alloy steels(180~250HB)
vc=60m/min
vc=60m/min
vc=55m/min
vc=50m/min
Cutting speedRevolution
n(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,200
1,200
1,100
1,000
490
370
340
200
8
8
6.4
3.2
16
16
16
16
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
1,000
1,000
900
800
540
410
370
220
10
10
8
4
20
20
20
20
Revolutionn
(min-1)
Feed ratevf
(mm/min)
ap
(mm)
ae
(mm)
Tool steels(25~35HRC)
Pre-hardened steels(35~45HRC)
Hardened steels(45~55HRC)
Tool dia. Dc (mm)
Work material
Cutting speed Feed per tooth
ap
ae
100%100%100%100%
4D or less 6D or less 8D or less 10D or less100 ~ 70%100 ~ 90%100%
90 ~ 50%
70~50%90~80%100%50~30%
50~30%80~70%100%30~10%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
Cutting speedFeed per tooth
ap
100%100%100%
4D or less 6D or less 8D or less 10D or less100 ~ 70%100 ~ 90%90~ 50%
70~ 50%90~ 80%50~ 30%
50~ 30%80~ 70%30~ 10%
When using a holder with a long overhang length, please use the correction factor of the above table in consideration.
EHX -TH--EPP4
φ12×(r ) φ16×(r ) φ20×(r )
Cutting application for die casting mold (housing)
Work material :DACⒽ(45HRC)Size :150×150×100mm (Cutting depth 86mm)Machine :HSK-A63
Process Item code Holder Insert
TD4N2032S-5
EHX16-ETM4160-30-TH
EHX12-ETM4120-20-TH
❶❷❸
EHX16-16-110-ASC
EHX12-16-130-65-ASC
JP4120(ENMU0603ER-B)-
Process ToolCuttingspeed
vc(m/min)
Feedratevf
(mm/min)
Zp
(mm)
XYp
(mm)
Cuttingtime(min)
φ32
φ16×r 3
φ12×r 2
Revolution
n(min-1)
900
1,600
2,100
❶
❷
❸
90
80
79
Feed pertooth
fz(mm/t)
0.8
0.64
0.57
0.3
0.25
0.15
22
8
6
Overhang
(mm)
Removalstock(mm)
90
90
90
Coolant
Air-blow
Air-blow
Air-blow
1
0.5
0.1
73
38
54
3,600
4,100
4,790
Tool
Cutting conditions
Process❶ TD4N(JP4120) After 73 minutes processing
Process❸ EHX12-ETM4120-20-TH After 54 minutes processing
Process❷ EHX16-ETM4160-30-TH After 38 minutes processing
Even long overhang direct milling for hardened steel, the wear is uniform and a little.
-
-
Recommended Cutting Conditions Appl icat ion Data
① Use the appropriate coolant for the work material and machining shape.② Use a highly rigid and accurate machine as possible.③ These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type.④ If the rpm available is lower than that recommended please reduce the feed rate to the same ratio.
【Note】
New Produc t News No.1801E 2018-1
Exchangeable head End Mill for Die & mold making
EHX End Mill series
The diagrams and table data are examples of test results, and are not guaranteed values."Epoch" , “ ” and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan.
2017-12(K)2017-12:FP
Attentions on Safety
2. Cautions regarding mounting(1) Before use, check the outside appearance of the tool for scratches, cracks, etc. and that it is firmly mounted in the collet chuck, etc.(2) If abnormal chattering, etc. occurs during use, stop the machine immediately and remove the cause of the chattering.
4. Cautions regarding regrinding(1) If regrinding is not performed at the proper time, there is a risk of the tool breaking. Replace the tool with one in good condition, or perform regrinding.(2) Grinding dust will be created when regrinding a tool. When regrinding, be sure to attach a safety cover over the work area and wear safety clothes such as safety
goggles, etc.(3) This product contains the specified chemical substance cobalt and its inorganic compounds. When performing regrinding or similar processing, be sure to handle the
processing in accordance with thelocal laws and regulations regarding prevention of hazards due to specified chemical substances.
1. Cautions regarding handling(1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands.
3. Cautions during use(1) Before use, confirm the dimensions and direction of rotation of the tool and milling work material.(2) The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as
appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.(3) Cutting tools are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to
workers, fire, or eye damage from such flying pieces, a safety cover should be attached when work is performed and safety equipment such as safety goggles should be worn to create a safe environment for work.
(4) There is a risk of fire or inflammation due to sparks, heat due to breakage, and cutting chips. Do not use where there is a risk of fire or explosion. Please caution of fire while using oil base coolant, fire prevention is necessary.
(5) Do not use the tool for any purpose other than that for which it is intended.
Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification. Printed in JAPAN
Printed using vegetable oil ink.
Official Web Site
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