19
Evidence of Performance Calculation of thermal transmittance Test Report No. 17-000539-PR01 (PB-K20-06-en-01) Ve-PB0-2203-en (01.10.2012) Basis *) EN ISO 10077-2:2012-02 SG 06-verpflichtend NB-CPD/SG06/11/083 2011-09 *) Correspond/s to the national standard/s (e.g. DIN EN) Representation Test specimen PK01 24 15 Sight line = 103mm 200.08005.01 200.06860.01 S67976 PL-00360301 220.11001.01 S60460 PL-00360301 S67510 PL-00360202 220.15001.01 61 210.67223.03 37 75 30 67 73 Further drawings see annex. Instructions for use The results obtained can be used as evidence in accordance with the above basis. Validity The data and results given relate solely to the tested and de- scribed specimen. This test does not allow any statement to be made on further characteristics of the present structure regarding performance and quality. Notes on publication The ift-Guidance Sheet "Condi- tions and Guidance for the Use of ift Test Documents" applies. The document may only be pub- lished in full. Contents The report contains a total of 8 page/s and annexe (11 pages). Client ALUMIL S.A. Industrial Area 61100 Kilkis Greece Product Thermal break metal profiles Profile combinations: Casement-Frame, Frame, Mullion, Casement-Casement overlap Designation S67 Standard Performance-relevant product details Material Aluminium alloys; Surface treatment powder coat- ed or painted; View width B in mm 61 to 206; Thermal break; Material Polyamide 6.6 with 25% glass fibre; distance of metal shells d in mm 25; Casement; Item number S67976 / S67972; width x thickness in mm 73 to 96 x 75; Frame; Item number S67510 / S67814 / S67906; width x thickness in mm 61 to 113 x 67; Mullion; Item number S67562 / S67888 / 67570 width x thickness in mm 76 to 206 x 67; Casement overlap; Item number S67879; width x thickness in mm 67 x 72; Replacement panel; Edge cover in mm 15; Thickness in mm 24 Special features -/- Results Calculation of thermal transmittance according to EN ISO 10077-2:2012-02 U f = 1.9 to 2.6 W/(m²K) ift Rosenheim 29.05.2017 Konrad Huber, Dipl.-Ing. (FH) Till Stübben, Dipl.-Ing. (FH) Head of Testing Department Operating Testing Officer Building Physics Building Physics

Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

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Page 1: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Calculation of thermal transmittance

Test Report

No. 17-000539-PR01 (PB-K20-06-en-01)

Ve

-PB

0-2

203

-en

(0

1.1

0.2

012

)

Basis *)

EN ISO 10077-2:2012-02

SG 06-verpflichtend NB-CPD/SG06/11/083 2011-09

*) Correspond/s to the national standard/s (e.g. DIN EN)

Representation

Test specimen PK01

24

15

Sight line = 103mm

200.08005.01

200.06860.01

S67976

PL-00360301

220.11001.01

S60460

PL-00360301

S67510

PL-00360202

220.15001.01

61

210.67223.03

37

75

30

67

73 Further drawings see annex.

Instructions for use

The results obtained can be used as evidence in accordance with

the above basis.

Validity

The data and results given relate

solely to the tested and de-scribed specimen. This test does not allow any statement to be

made on further characteristics of the present structure regarding performance and quality.

Notes on publication

The ift-Guidance Sheet "Condi-tions and Guidance for the Use of ift Test Documents" applies.

The document may only be pub-lished in full.

Contents

The report contains a total of 8 page/s and annexe (11 pages).

Client ALUMIL S.A. Industrial Area 61100 Kilkis Greece

Product Thermal break metal profiles Profile combinations: Casement-Frame, Frame, Mullion, Casement-Casement overlap

Designation S67 Standard

Performance-relevant

product details

Material Aluminium alloys; Surface treatment powder coat-ed or painted; View width B in mm 61 to 206; Thermal break; Material Polyamide 6.6 with 25% glass fibre; distance of metal shells d in mm 25; Casement; Item number S67976 / S67972; width x thickness in mm 73 to 96 x 75; Frame; Item number S67510 / S67814 / S67906; width x

thickness in mm 61 to 113 x 67; Mullion; Item number S67562 / S67888 / 67570 width x thickness in mm 76 to 206 x 67; Casement overlap; Item number S67879; width

x thickness in mm 67 x 72; Replacement panel; Edge cover

in mm 15; Thickness in mm 24

Special features -/-

Results

Calculation of thermal transmittance according to EN ISO 10077-2:2012-02

Uf = 1.9 to 2.6 W/(m²K)

ift Rosenheim

29.05.2017

Konrad Huber, Dipl.-Ing. (FH) Till Stübben, Dipl.-Ing. (FH) Head of Testing Department Operating Testing Officer

Building Physics Building Physics

Page 2: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 2 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

1 Object

1.1 Description of test specimen

Thermal break metal profiles

Profile combinations: Casement-Frame, Frame, Mullion, Casement-Casement overlap

Manufacturer Alumil S.A.

System designation S67 Standard

Material aluminium alloys

Surface treatment powder coated or painted

Thermal break

Material Polyamide 6.6 with 25% glass fibre

Surface in thermal break untreated

Replacement panel

Length in mm 190 / 2 x 190

Edge cover in mm 15

Thickness in mm 24

Test specimen PK01 PK02 PK03

Profile combination Casement-

Frame

Casement-

Frame

Casement-

Frame

View B width in mm 103 146 178

Sum b in mm 44 87 118

Ratio b/B 0.43 0.60 0.67

Sealing system 1 x external

1 x centre

1 x internal

1 x external

1 x centre

1 x internal

1 x external

1 x centre

1 x internal

Casement

Item number S67976 S67972 S67972

Profile cross section width in mm 73 96 96

Profile cross section thickness

in mm

75 75 75

Thermal break

Number of bars 2 2 2

Thickness of bars in mm 1.0 + 1.6 / 1.7 1.0 + 1.6 / 1.7 1.0 + 1.6 / 1.7

Height in mm 30 30 30

Distance of metal shells d in mm 25 25 25

Page 3: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 3 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

Test specimen PK01 PK02 PK03

Frame

Item number S67510 S67814 S67906

Profile cross section width in mm 61 81,5 113

Profile cross section thickness

in mm

67 67 67

Thermal break

Number of bars 2 2 2

Thickness of bars in mm 1.7 1.7 1.7

Height in mm 30 30 30

Distance of metal shells d in mm 25 25 25

Test specimen PK04 PK05 PK06

Profile combination Frame Frame Frame

View B width in mm 61 81.5 113

Sum b in mm 26 46 78

Ratio b/B 0.43 0.56 0.69

Sealing system -/- -/- -/-

Frame

Item number S67510 S67814 S67906

Profile cross section width in mm 61 81.5 113

Profile cross section thickness

in mm

67 67 67

Thermal break

Number of bars 2 2 2

Thickness of bars in mm 1.7 1.7 1.7

Height in mm 30 30 30

Distance of metal shells d in mm 25 25 25

Page 4: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 4 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

Test specimen PK07 PK08 PK09

Profile combination Mullion Mullion Mullion

View B width in mm 76 138 206

Sum b in mm 16 78 146

Ratio b/B 0.21 0.57 0.71

Sealing system -/- -/- -/-

Frame / Threshold / Mullion

Item number S67562 S67888 S67570

Profile cross section width in mm 76 138 206

Profile cross section thickness

in mm

67 67 67

Thermal break

Number of bars 2 2 2

Thickness of bars in mm 1.7 1.7 1.7

Height in mm 30 30 30

Distance of metal shells d in mm 25 25 25

Test specimen PK10 PK11

Profile combination Casement-

Casement

overlap

Casement-

Casement

overlap

View B width in mm 151 197

Sum b in mm 59 105

Ratio b/B 0.39 0.53

Sealing system 1 x external

1 x centre

1 x internal

1 x external

1 x centre

1 x internal

Casement

Number 2 2

Item number S67976 S67972

Profile cross section width in mm 73 96

Profile cross section thickness

in mm

75 75

Thermal break

Number of bars 2 2

Thickness of bars in mm 1.0 + 1.6 / 1.7 1.0 + 1.6 / 1.7

Height in mm 30 30

Distance of metal shells d in mm 25 25

Page 5: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 5 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

Test specimen PK10 PK11

Casement overlap

Item number S67879 S67879

Profile cross section width in mm 67 67

Profile cross section thickness

in mm

72 72

Thermal break

Number of bars 2 2

Thickness of bars in mm 1.7 1.7

Height in mm 30 30

Distance of metal shells d in mm 25 25

The description is based on specifications provided by the client and on inspection of the test specimen at the ift. (Item des-

ignations/ numbers as well as material specifications were provided by the client, unless designated as „ift-tested“.)

Test specimen are described in the annex "Product/Sample description".

1.2 Sampling

The following data for sampling have been presented to ift:

Sampler: ALUMIL S.A., 61100 Kilkis (Greece)

Date: 27.04.2017

Documentation: ift Rosenheim did not receive a sampling report.

ift-test specimen-No.: 17-000539

Page 6: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 6 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

2 Procedure

2.1 Basic documents *) of the processes

EN ISO 10077-2:2012-02

Thermal performance of windows, doors and shutters - Calculation of thermal transmit-

tance - Part 2 - Numerical method for frames

SG 06-verpflichtend NB-CPD/SG06/11/083 2011-09

EN 14351-1:2006 Treatment of unventilated rectangular cavities when calculating thermal

properties to EN ISO 10077-2

*) correspond/s to the national standard/s, e.g. DIN EN

2.2 Short description of process

Calculation of thermal transmittance Uf

The profile section is subdivided into a sufficient number of elements; with subdivision into smaller elements not having any effect on the total heat flow. The relevant mate-rials / boundary conditions are determined and the total heat flow calculated. The heat flow is used to determine the thermal transmittance.

Page 7: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 7 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

3 Detailed results

Page 8: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Evidence of Performance Page 8 of 8

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

1-3

314

-en

()0

1.0

7.2

013

Page 9: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 1 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

24

15

Sight line = 103mm

200.08005.01

200.06860.01

S67976

PL-00360301

220.11001.01

S60460

PL-00360301

S67510

PL-00360202

220.15001.01

61

210.67223.03

37

75

30

67

73 Fig. 1: Cross section test specimen PK01

Fig. 2: Simulation model test specimen PK01

Page 10: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 2 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

210.67223.03 200.06860.01

200.08005.01

S60460

S67814S67972

220.11001.01

220.15001.01

81,5

Sight line = 146,3mm

24

15

59,8

67

30

95,6

PL-00360301

PL-00360301

PL-00360202

PL-00360301

Fig. 3: Cross section test specimen PK02

Fig. 4: Simulation model test specimen PK02

Page 11: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 3 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

200.08005.01

S60460

220.15001.01

24

15

PL-00360202

PL-00360301

PL-00360301

PL-00360301

S67906 210.67223.03 200.06860.01220.11001.01 S67972

30

113 59,8

Sight line = 177,8mm

95,6

67

30

Fig. 5: Cross section test specimen PK03

Fig. 6: Simulation model test specimen PK03

Page 12: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 4 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

S60431

220.11449.12

S67510

15

200.08005.01

200.06860.01

24

30

PL-00360301

67

Sight line = 61mm

36

57,8 Fig. 7: Cross section test specimen PK04

Fig. 8: Simulation model test specimen PK04

Page 13: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 5 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

200.06860.01

200.08005.01

S60431

S67814

15

24

PL-00360301

PL-00360301

220.11449.12

Sight line = 81,5mm

67

30

56,5

30

Fig. 9: Cross section test specimen PK05

Fig. 10: Simulation model test specimen PK05

Page 14: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 6 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

24

200.08005.01

S60431

15

200.06860.01

30

67

PL-00360301 PL-00360301

S67906

Sight line = 113mm

109,8

220.11449.12

Fig. 11: Cross section test specimen PK06

Fig. 12: Simulation model test specimen PK06

Page 15: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 7 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

200.06860.01

200.08005.01

15 15

24

200.06860.01

200.08005.01

24

S67562

S60431

S60431

220.11449.12220.11449.12

PL-00360301

PL-00360301

Sight line = 76mm

67

69,6

30

Fig. 13: Cross section test specimen PK07

Fig. 14: Simulation model test specimen PK07

Page 16: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 8 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

1515

200.06860.01

200.08005.01200.08005.01

200.06860.01

313.10030.00

Polyethylene foam

S60431

S60431

S67888

PL-00360301

PL-00360301

24

24

Sight line = 138mm

131,6

67

67

Fig. 15: Cross section test specimen PK08

Fig. 16: Simulation model test specimen PK08

Page 17: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 9 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

24

24

15 15

S60431

200.06860.01

200.08005.01

220.11449.12S60431

200.06860.01

200.08005.01

220.11449.12

30

PL-00360301

PL-00360301

S67570

Sight line = 206mm

67

199,6

67

Fig. 17: Cross section test specimen PK09

Fig. 18: Simulation model test specimen PK09

Page 18: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 10 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

210.67223.03

24

S67879200.06860.01

220.11001.01

15

24

200.06860.01

73 73

Sight line = 151mm

200.08005.01200.08005.01

S60460

S60460

220.15001.01 220.15001.01

PL-00360202

PL-00360202

PL-00360301

PL-00360301

PL-00360301

37 67 37

75

75

S67976

S67976

Fig. 19: Cross section test specimen PK10

Fig. 20: Simulation model test specimen PK10

Page 19: Evidence of Performance - Abatzis · 2019. 6. 27. · Client: ALUMIL S.A., 61100 Kilkis (Greece) Ve-PB1-3314-en ()01.07.2013 1 Object 1.1 Description of test specimen Thermal break

Attachment 1: Product illustration Page 11 of 11

Evidence of Performance

Calculation of thermal transmittance

Test Report No. 17-000539-PR01 (PB-K20-06-en-01) dated 29.05.2017

Client: ALUMIL S.A., 61100 Kilkis (Greece)

Ve

-PB

5-3

316

-en

(01

.07

.201

3)

200.08005.01

S60460

24

15

PL-00360202

200.06860.01S67972

30

59,8

95,6

210.67223.03220.11001.01

PL-00360301

S67879

200.08005.01

S60460

220.15001.01

200.06860.01 S67972

59,8

95,6

220.15001.01

PL-00360301

PL-00360202

PL-00360301

Sight line = 196,6mm

75

75

67

15

24

Fig. 21: Cross section test specimen PK11

Fig. 22: Simulation model test specimen PK11