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EVERGREENPlas t i c s
®
www.evergreenplastics.com
PET
POLYCHEM6277 HEISLEY ROADMENTOR, OHIO 44060(440) 357-1500FAX (440) 352-9553
WEST COAST DIST. CENTER11920 ALTAMAR PLACESANTA FE SPRINGS, CA 90670(562) 903-4576FAX (562) 903-4579
EVERGREEN PLASTICS202 WATERTOWER DRIVECLYDE, OH 43410(419) 547-1400FAX (419) 547-4551EVERGREEN
P l a s t i c s
®
EVERGREENP l a s t i c s
® EVERGREENP l a s t i c s
®
SustainabilityThe associates of Evergreen Plastics are dedicated to the environment and the responsible management of its resources. Sustainability and profitability are vital core values that insure the longevity of your business as well as our business. The reclamation of PET, postconsumer, and subsequent production of RPET resin requires less energy use, emits less greenhouse gas, and costs less than producing virgin PET resin from petrochemical sources. Additionally, RPET material conserves our natural resources and can be recycled again and again…. The reclamation of post-consumer PET bottles and containers into RPET resin and related operations are highly desired by society today. In addition to conserving energy and natural resources, RPET offers great cost value over virgin materials. This pricing value carries forward beyond our manufacturing customers to the retail customer who would, in turn, pay higher prices for these packaged products if not for the RPET initiative.
• Toll washing PET flake• Toll NOL flake processing • Toll pelletizing – NOL and Non-NOL• Custom Blending
PET Bottle Bales Dirty Clear GroundBottle Flake
Dirty Green GroundBottle Flake
Clear PET Bottle Flake
Green PET Bottle Flake
HDPE Bales Gaylord Boxes Super Sacks Pallets
Baled PET StrappingPET BottlePreforms
Chopped Strap
Evergreen buys the following material/products in truckload quantities. If you are a supplier of any of these items you can contact Evergreen Purchasing by:
Ph: 419-547-1400 Fax: 419-547-4551 Email: [email protected]
Website: www.evergreenplastics.com
Purchasing
Evergreen conducts strict quality control. Every super sack or corrugated box receives an ID number for traceability. Each package is sampled and tested before shipment. Our RPET flake products are tested for contaminants such as wood, paper, polypropylene, glass, metal, and other contaminants to determine the parts per million (PPM) of contamination. A representative sample is also baked to determine parts per million of low melting polymers, PVC, and barrier resins such as nylon, commonly used in some packaging. Our pellet products are checked for physical properties such as Intrinsic Viscosity (I.V.) and color (L* a* b*). A Certificate of Analysis (CoA) is available for our customers on request. Evergreen carefully packages our quality products in either super sacks or large corrugated boxes with polyethylene (PE) liners and the appropriate labeling to assure a safe and secure delivery. Some products are available via bulk container transportation.
Quality Assurance
Evergreen Plastics offers the following services to our customers:
www.evergreenplastics.com
• Compounding• Toll Grinding• Brokerage - PP & HDPE reclaim
We are active members of these trade groups:
03/12
About Us
NOL PELLET
EVERGREENP l a s t i c s
®EVERGREEN
P l a s t i c s
® EVERGREENP l a s t i c s
®
NOL PROCESS
What’s NEW at Evergreen?Evergreen re-engineered its sort process and installed additional processing capacity throughout 2011. With this new capacity, Evergreen is prepared to serve an ever changing and more demanding market which requires sustainable RPET. Our investments will allow Evergreen to process more pounds of curbside bales at a higher quality level than in any other time in our history. These improvements will provide Evergreen the ability to meet the most stringent quality requirements in the industry.
NOW INTRODUCING Evergreen Plastics is now offering a “Non-Objection-Letter” (NOL) Flake in addition to its NOL Pellet.
Founded in 1998, Evergreen Plastics® is a “State of the Art” PET bottle recycling operation, which was estab-lished to meet both the internal demands of Polychem Corporation as well as the external needs of the pack-aging industry. Evergreen is one of the nation’s largest Polyester (PET) bottle recyclers focused on process-ing curbside bales consisting of water and soft drink bottles, juice bottles, and a wide variety of other food packaging containers. This recycled PET (known as RPET) is used in new useful applications, again offering many benefits to both the industry and consumers as this material is turned into a variety of sustainable prod-ucts. Evergreen processes over 100 Million pounds of reclaimed PET annually and has a history of consistent growth, capital investment, and success. From Ever-green’s inception, the goal has been unique in focusing on Post-Consumer (PC) curbside bottles sourced mainly from Municipal Recycling Facilities (MRF). Today, curb-side PET bottle bales are still the largest source of our
CONSUMER CURBSIDE EVERGREEN CUSTOMER
PET bottle Bottles at Curbside
Collection Bales Flake Crystallized Pellet
End Product
Evergreen Plastics® products are utilized in a variety of industries including:
• PET preform manufacturing
• Injection Stretch Blow Molding (ISBM)
• Direct food contact and non-food contact packaging
• RPET fiber for apparel and commercial applications
• PET strapping – translucent green and opaque
• Injection Molding - engineering resin parts
• Extruded film and sheet
• Thermoforming
• Any other application utilizing Virgin PET resin
Evergreen has capacity to produce approxi-mately 50 million pounds per year of Post-Consumer (PC) RPET. Our NOL-FDA pellet
and flake are manufactured for use as RPET resin in food packaging, as defined by the
FDA, under the following conditions of use:
A- High temperature heat-sterilized (e.g., over 212 deg. F)B- Boiling water sterilized C- Hot filled or pasteurized above 150 deg. F D- Hot filled or pasteurized below 150 deg. F E- Room temperature filled and stored (no thermal treatment in the container)F- Refrigerated storage (no thermal treatment in the container)G- Frozen storage (no thermal treatment in the container) H- Frozen or refrigerated storage: Ready-prepared foods intend to be reheated in container at time of use: 1. Aqueous or oil-in-water emulsion of high- or low-fat 2. Aqueous, high- or low-free oil or fat J -Cooking at temperatures exceeding 250 deg. F
Evergreen offers Recycled Polyethylene Terephthalate (RPET) resin in both flake and pellet form with or without a Non-Objection Letter (NOL) depending on the application. Below is an example of our standard colors for sale:
Clear Flake Green Flake Amber/Mixed Color Flake
Clear Pellet Green Pellet Black Pellet
EVERGREEN PLASTICS® Products
EVERGREEN PLASTICS® Miscellaneous Products
Aluminum Cans PP/HDPE Bottle Caps Chopped Wire PP Bales Mixed Bales of
Non-PET
PET FinesGREEN
PET FinesCLEAR
Wet PET FinesGREEN
Wet PET FinesCLEAR Chopped Labels
PET Purge Baled OldCorrugated
Cardboard (OCC)
Baled ScrapSuper Sacks
Baled Polyethylene Film
Evergreen’s Non-Objection-Letter (NOL) flake and pellet produces an end product that fulfills the requirements for direct food contact in accordance with applicable categories as specified by the U.S. Food and Drug Administration (FDA).
Benefits of NOL Flake: •High vacuum and temperature ensure effective decontamination, drying, and crystallization of the feed material • Bulk density increase of up to 80% for PET flake and flat film scrap • Food-contact compliant end product according to FDA categories: C through G • Possible to process feed materials with fluctuating residual moisture
Benefits of NOL pellet; Advanced System: • Lowest thermal “heat history” through single energy input • Intrinsic Viscosity (IV) build-up: 4 to 6% through the use of an additional crystallizer • Stronger decontamination performance through long average dwell times
Benefits of NOL pellet; Prime System: • Lowest thermal “heat history” through single energy input • Intrinsic Viscosity (IV) build-up: 6 to 10% through the use of two additional crystallization dryers • Batch operations, adjustable dwell times in the dual crystallizers ensure maximum cleaning efficiency
NOL FLAKE
Evergreen Plastics has the following recyclable materials available on an on-going basis:
Evergreen’s products are a cost effective alternative to more expensive resins and are produced to meet the highest quality standards in the industry. Our RPET products will reduce manufacturer’s expenses, generating more profit, and lead to increased value to the customer.
Evergreen Plastics® – Providing a sustainable solution to a multitude of industries.
raw materials used to manufacture RPET. Evergreen has tripled its size and scope of operation since its startup in 1998 to meet both the demands and the high-est quality requirements of RPET flake and pellet that our customers expect. Our facility sits on 28 acres and is located in Ohio between Cleveland and Toledo near the shores of Lake Erie where we currently employ 200 associates.
Products manufactured from Recycled Polyethylene Terephthalate (RPET) resin can be recycled again and again, making it the preferred material for sustainability.