2
EVC EC -C2 Installation D9, D11, D12, D16 Mount and connect the EVC control panel Single engine installation Panels can also be flush-mounted. See Installation instructions. Dash board hole diameter: 52 mm (2.05”) Twin engine installation Green marking starboard Red marking port To X3 on HCU, ext. cable, (11) To X3 on port HCU, ext. cable, (11) To X3 on starboard HCU, ext. cable, (11) PCU/HCU configuration See labels on units HCU PCU MULTILINK DATALINK AUX KEY Yel- low Pink Gray Blue CONTROLS NOT USED X4 X7 X2 X3 X5 X8 Green Pink DATALINK ENGINE X2 X3 Mount PCU and HCU To X4 on HCU Mount and connect key switch alt. start/stop control panel Extension cable (11) alt. relay cable (8a). To X4 on HCU To X4 on HCU, ext. cable (11) KEY Dash board hole diameters: Key switch: 33 mm (1.30”) Panel: 52 mm (2.05”) Relay external accesso- ries 12–25 mm (0.5–1.00”) 2.5–12 mm (0.1–0.5”) Max. 2.5 mm (0.1”) Instruments can also be flush- mounted. See Installation instructions Mount tachometer and other instruments Dash board hole diameters Instruments: 110 mm (4.33”) 85 mm (3.35”) 52 mm (2.05”) Instruments, flush mounted: 105 mm (4.13”) 83 mm (3.27”) 49 mm (1.93”) Max. recommended CC measurement excl. extension cable, all instruments: 220 mm (8.6”) CC Connect EVC system tachometer Connect instruments in series Plug To 6-pin conn. on tachometer EVC system tachometer To X5 on HCU or MUL- TILINK BREAKOUT on Y-split cable (4) Multilink/ synchronization cable (6) Multilink/ tachometer and sync. cable (6) To X5 on HCU or MULTILINK BREAKOUT on Y-split cable (4) To instruments. Cable included in tachometer kit, length 200 mm (0.7 ft) Instruments EVC system tachometer Mount and connect EVC system display DISPLAY CONN. Use template when making hole in dash board. Dash board hole diameters: Drill holes: 4.5 mm (0.17”) Rear side: 65 mm (2.52”) Display can also be flush-mounted. See Installation instructions To Y-split MULTILINK BREAKOUT or X5 HCU Single installation Picture shows D9-engine example Twin installation Main and secondary helm station IMPORTANT! Never cut or modifiy the Volvo Penta EVC cable harnesses. For extra power supply use the HCU HCU PCU NOTE! This end on Y-connector must be installed directly, without extension, to the PCU or HCU Y-connector Y-connector Part no. Colour coding of cables: Starboard – green Port – red Cables and color coding PCU/HCU identification ENGINE CHASSIS ID. VP 000000 ENGINE SERIAL NO. 0000000000 IMPORTANT! The chassis no. on the PCU/ HCU must correspond with the engine chassis Standard–left hand rotation: Connector PRIMARY to solenoid P Connector SECONDARY to solenoid S Twin installation: Starboard, right-hand rotation Port, left-hand rotation Propellers seen from astern Reverse gear Twin installations: Check propeller rotation. Shift cable connectors on gear shift solenoids. Port engine: Left hand rotation Starboard engine: Right hand rotation Figures show cables connected for standard left-hand rotation in forward gear. SECONDARY S PRIMARY P PRIMARY P OIL TEMP/ PRESSURE SECONDARY S ZF280/ZF286/ ZF305/ZF311/ ZF325 MG5065/MG5075 /MG5114 TROLLING REV PIC-UP (D9) OIL TEMP/ PRESSURE REV PIC-UP (D12, not D16) TROLLING (D12, not D16) MG5145/MG5170 To X7 on HCU NOTE! No extension cables allowed Connect “THROTTLE POT” and “NEUTRAL SWITCH” to control GEAR POT Please refer to Instal- lataion EVC EC -C Elec- tronic Vessel Control D4, D6, D9, D11, D12, D16. THROTTLE POT To X7 on HCU, port NOTE! No extension cables allowed THROTTLE POT NEUTRAL SWITCH NEUTRAL SWITCH To X7 on HCU, stb. NOTE! No extension cables allowed GEAR POT (not used) GEAR POT (not used) THROTTLE POT NEUTRAL SWITCH GEAR POT (not used) To instruments. Cable included in tachometer kit, length 200 mm (0.7 ft) X2 Green Data-link – EVC bus cable X3 Pink Engine and transmission X2 Green Data-link – EVC bus cable X3 Pink Auxiliary bus – EVC control panel X4 Grey Key switch alt. start/stop panel X5 Yellow Multilink – Tachometer/instruments, engine synchronization, EVC system display, NMEA-interface, multisensor X7 Blue Controls X8 — Not used, plugged Green 5 Y-split multilink MULTILINK BREAKOUT MULTILINK NOTE! Do not connect a HCU or another Y-split to the MUL- TILINK BREAKOUT. If more than one Y-split is needed connect them in chain, MUL- TILINK to MULTILINK. Tachometer/instruments EVC display Multisensor NMEA interface PCU HCU ADU Y-connector (3). Must be connected to HCU or PCU NOTE! Secure cables with clamps. HCU Key switch To secondary helm station Rudder angle sen- sor Relay for exter- nal accessories Instruments Fuel level sender Fresh water level sender Multi-sensor NMEA inter- face EVC system display EVC control panel EVC system tachom- eter Diagnosis connection, 6-pin (VODIA) Controls 11 8 7 3 4 4 4 12 6 5 11 2 1 Y-split multilink Single NOTE! Do not connect a HCU or another Y-split to the MUL- TILINK BREAKOUT. If more than one Y-split is needed connect them in chain, MUL- TILINK to MULTILINK. Tachometer/instruments EVC display Multisensor NMEA interface 5 4 7 Instruments Instruments ADU Instruments Instruments EVC system display EVC system tachometer EVC system tachometer EVC system ta- chometer EVC system display Relay for external ac- cessories Relay for external accessories Key switch EVC control panel EVC control panel Start/Stop control panel Fuel level sender Fresh water level sender Fuel level sender Fresh water level sender Diagnosis connection (VODIA) Multi-sensor NMEA interface ADU HCU Controls Controls PCU 4 11 6 6 Diagnosis connection (VODIA) Rudder sensor 8 8a 12 12 1a Rudder sensor (not used) 11 11 11 11 11 6 12 5 7 4 4 4 4 6 6 12 11 11 8 3 3 11 7 7 2 2 1 1 1b 1a 1b HCU HCU HCU PCU EVC system ta- chometer Gear box connection Installation Procedure D9, D11, D12, D16 Revision: EVC EC -C2 Document N°: 774 8838 Release date: 04-2008 * If needed * * * * Chassis no. on PCU/ HCU and on engine shall be the same Mount PCU/HCU with four screws and plastic bushings 5 Nm Connect and clamp cables

EVCEC-C2 Installation D9, D11, D12, D16 - HWEI TEH · EVCEC-C2 Installation D9, D11, D12, D16 Mount and connect the EVC control panel Single engine installation Panels can also Fuel

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EVCEC-C2 Installation D9, D11, D12, D16

Mount and connect the EVC control panel

Single engine installation

Panels can also be flush-mounted. See Installation instructions.

Dash board hole diameter: 52 mm (2.05”)

Twin engine installation

Green marking starboard

Red marking port

To X3 on HCU, ext. cable, (11) To X3 on port HCU,

ext. cable, (11)

To X3 on starboard HCU, ext. cable, (11)

PCU/HCU configuration See labels on units

HCU

PCU

MULTILINKDATALINK AUXKEY

Yel- low

PinkGray Blue

CONTROLS NOT USED

X4 X7 X2 X3 X5 X8

Green Pink

DATALINK ENGINE

X2 X3

Mount PCU and HCU

To X4 on HCU

Mount and connect key switch alt. start/stop control panel

Extension cable (11) alt. relay cable (8a). To X4 on HCU

To X4 on HCU, ext. cable (11)

KEY

Dash board hole diameters: Key switch: 33 mm (1.30”) Panel: 52 mm (2.05”)

Relay external accesso-ries

12–25 mm (0.5–1.00”)

2.5–12 mm (0.1–0.5”)

Max. 2.5 mm (0.1”)

Instruments can also be flush-mounted. See Installation instructions

Mount tachometer and other instruments

Dash board hole diametersInstruments: 110 mm (4.33”) 85 mm (3.35”) 52 mm (2.05”) Instruments, flush mounted: 105 mm (4.13”) 83 mm (3.27”) 49 mm (1.93”)

Max. recommended CC measurement excl. extension cable, all instruments: 220 mm (8.6”)

CC

Connect EVC system tachometer Connect instruments in series

Plug

To 6-pin conn. on

tachometer

EVC system tachometer

To X5 on HCU or MUL-TILINK BREAKOUT on Y-split cable (4)

Multilink/ synchronization cable (6)

Multilink/ tachometer and sync. cable (6)

To X5 on HCU or MULTILINK BREAKOUT on Y-split cable (4)

To instruments.Cable included in tachometer kit, length 200 mm (0.7 ft)

Instruments

EVC system tachometer

Mount and connect EVC system display

DISPLAY CONN.

Use template when making hole in dash board.

Dash board hole diameters: Drill holes: 4.5 mm (0.17”) Rear side: 65 mm (2.52”)

Display can also be flush-mounted. See Installation instructions

To Y-split MULTILINK BREAKOUT or X5 HCU

Single installationPicture shows D9-engine example

Twin installationMain and secondary helm station

IMPORTANT! Never cut or modifiy the Volvo Penta EVC cable harnesses. For extra power supply use the

HCU

HCU

PCU

NOTE! This end on Y-connector must be installed directly, without extension, to the PCU or HCU

Y-connector

Y-connector

Part no.

Colour coding of cables:Starboard – green Port – red

Cables and color coding

PCU/HCU identification

ENGINE CHASSIS ID.

VP 000000 ENGINE SERIAL NO.

0000000000

IMPORTANT! The chassis no. on the PCU/HCU must correspond with the engine chassis

Standard–left hand rotation: Connector PRIMARY to solenoid P Connector SECONDARY to solenoid S Twin installation:

Starboard, right-hand rotation

Port, left-hand rotation

Propellers seen from astern

Reverse gear Twin installations: Check propeller rotation. Shift cable connectors on gear shift solenoids. Port engine: Left hand rotation Starboard engine: Right hand rotation

Figures show cables connected for standard left-hand rotation in forward gear.

SECONDARY S

PRIMARY P

PRIMARY P

OIL TEMP/PRESSURE

SECONDARY S

ZF280/ZF286/ZF305/ZF311/ZF325 MG5065/MG5075

/MG5114

TROLLING

REV PIC-UP (D9)

OIL TEMP/PRESSURE

REV PIC-UP (D12, not D16)

TROLLING (D12, not D16)

MG5145/MG5170

To X7 on HCU NOTE! No extension cables allowed

Connect “THROTTLE POT” and “NEUTRAL SWITCH” to control

GEAR POT Please refer to Instal-lataion EVCEC-C Elec-tronic Vessel Control D4, D6, D9, D11, D12, D16.

THROTTLE POT

To X7 on HCU, portNOTE! No extension cables allowed

THROTTLE POT

NEUTRAL SWITCH

NEUTRAL SWITCH

To X7 on HCU, stb.NOTE! No extension cables allowed

GEAR POT (not used)GEAR POT

(not used)

THROTTLE POTNEUTRAL

SWITCH

GEAR POT (not used)

To instruments.Cable included in tachometer kit, length 200 mm (0.7 ft)

X2 Green Data-link – EVC bus cableX3 Pink Engine and transmission

X2 Green Data-link – EVC bus cableX3 Pink Auxiliary bus – EVC control panelX4 Grey Key switch alt. start/stop panelX5 Yellow Multilink – Tachometer/instruments, engine synchronization, EVC system display, NMEA-interface, multisensorX7 Blue ControlsX8 — Not used, plugged

Green

5

Y-split multilink

MULTILINK BREAKOUT

MULTILINK

NOTE! Do not connect a HCU or another Y-split to the MUL-TILINK BREAKOUT. If more than one Y-split is needed connect them in chain, MUL-TILINK to MULTILINK.

Tachometer/instruments EVC display Multisensor NMEA interface

PCU

HCU

ADU

Y-connector (3). Must be connected to HCU or PCU

NOTE! Secure cables with clamps.

HCU

Key switch

To secondary helm station

Rudder angle sen-sor

Relay for exter-nal accessories

Instruments

Fuel level sender

Fresh water level sender

Multi-sensor

NMEA inter-face

EVC system display

EVC control panel

EVC system tachom-eter

Diagnosis connection, 6-pin (VODIA)

Controls

11

8

7

3 4

4 4

126

5

11

21

Y-split multilink Single

NOTE! Do not connect a HCU or another Y-split to the MUL-TILINK BREAKOUT. If more than one Y-split is needed connect them in chain, MUL-TILINK to MULTILINK.

Tachometer/instruments EVC display Multisensor NMEA interface

5

4

7

Instruments Instruments

ADU

InstrumentsInstruments

EVC system display

EVC system tachometer

EVC system tachometer

EVC system ta-chometer

EVC system display

Relay for external ac-cessories

Relay for external accessories

Key switch

EVC control panel

EVC control panel

Start/Stop control panel

Fuel level sender

Fresh water level sender

Fuel level senderFresh water

level sender

Diagnosis connection (VODIA)

Multi-sensor

NMEA interface

ADU

HCU

Controls

Controls

PCU

411

6

6

Diagnosis connection (VODIA)

Rudder sensor

8

8a

1212

1a

Rudder sensor (not

used)

11 11

11

11

11

6

12

5

7

4 4 4 4

6

6

12

11

11

8

3 311

7 7

2 2

1 1

1b

1a

1b

HCU

HCU HCU

PCU

EVC system ta-chometer

Gear box connection

Installation Procedure D9, D11, D12, D16Revision: EVCEC-C2

Document N°: 774 8838

Release date: 04-2008

* If needed

* * *

*

Chassis no. on PCU/HCU and on engine shall be the same

Mount PCU/HCU with four screws and plastic bushings 5 Nm

Connect and clamp cables

Components and Cables D9, D11, D12, D16

Controls

Single engine control - Aluminum - Stainless steel

PCU Power train Control Unit 180x160x65 mm (7.1x6.3x2.6 in.)

SenderFuel level sender

3–180 ohm

Fuel level sender

240–30 ohm

Fresh water levelDiameter 52 mm (2.05 in.)

EVC kitsSingle engine installation1A) Main helm station, kit 1B) One additional stn, HCU-kit Two additional stn, HCU-kit Three additional stn, HCU-kit 1C) Additional station, EVC-kit Twin engine installation 2A) Main helm station, kit 2B) One additional stn, HCU-kit Two additional stn, HCU-kit Three additional stn, HCU-kit 2C) Additional station, EVC-kitv3) Included in engine specification

2. Standard EVC bus cable PCU–HCU, 6 pin*Feet Meter Part no. 16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 889553 *) One cable per engine has to be ordered.

Relay for external accessories12V, 24V

EVC control panelDiameter 52mm (2.05in.) Single installation kit 1A), 1C)

3-pinH = 18 mm (0.71 in.) W = 26 mm (1.02 in.) D = 26 mm (1.02 in.)

W

H

D

H

WD

H

W

D

EVC system units

InstrumentsInstruments can be ordered with black or white dial.

Rings and nuts are not included - Ordered separately.

Cables

Connector Dimensions

EVC system tachometerDiameter 85 mm (3.35 in.) 110 mm (4.33 in.) 0–4000 rpm

Coolant tempDiameter 52 mm (2.05 in.) C°, F°

Speedometer UnitlessDiameter 85 mm (3.35 in.) 110 mm (4.33 in.) 0–40 1/Hour 0–60 1/Hour

Alarm instrument (optional)Diameter 52 mm (2.05 in.)

Volt meterDiameter 52 mm (2.05 in.) 12 V, 24 V

Rudder indicatorDiameter 52 mm (2.05 in.)

Front ring kit (nut) Diameter 52 mm (2.05 in.) Black/Chrome

Diameter 85 mm (3.25 in.) Black/Chrome

Front ring kit (clamp) Diameter 52 mm (2.05 in.) Black/Chrome

Diameter 85 mm (3.25 in.) Black/Chrome

Twin engine control - Aluminum - Stainless steel

EVC system displayDisplay incl. cable 1.5 m (5 ft)

Fuel levelDiameter 52 mm (2.05 in.)

Engine oil pressureDiameter 52 mm (2.05 in.) bar, psi

Turbo pressureDiameter 52 mm (2.05 in.) bar, psi

HCU Helm station Control Unit 180x160x65 mm (7.1x6.3x2.6 in.) 1B), 2B),

1. Engine–PCU cableFeet Meter Part no.

10 3.0 3808579 3) 16 5.0 3808580

1a. Transmission cable ZF 10 3.0 3808581 3)

1b. Transmission cable MG 10 3.0 3819944 3)

Buzzer (optional) Rudder angle sensor3–180 ohm

Key switch, main stationKit, one key switch 1A) Kit, two key switches 2A)

EVC control panelDiameter 52mm (2.05in.) Twin installation kit 2A), 2C)

Start/stop control panel, secondary stationDiameter 52mm (2.05in.) Single installation 1C)

Start/stop control panel, secondary stationDiameter 52mm (2.05in.) Twin installation 2C)

MultisensorHull mounted

Multisensor Transom mounted

NMEA 0183 interface NMEA 2000 interfaceIncl. cables 0.5 m (1.4 ft.)

4–20 mA interface, inputIncl. cables

4–20 mA interface, outputIncl. cables

Aux. dimmer unit (ADU)Incl. cables 0.5 m (1.4 ft.)

3. Y-connector, EVC bus cable – secondary helm station, 6-pinFeet Meter Part no. 1.6 0.5 3588972 1B), 2C)

4. Y-split multilink Tachometer, EVC system display, syncroniza-tion, multisensor, NMEA inter-face, 6-pinFeet Meter Part no. 1.6 0.5 3588206 2A), 2B)

5. Display cable, 6/12-pinFeet Meter Part no. 3 1.0 3588207*

*) Incl. in display kit 3884818

6. Multilink/Tachometer and syncronization cable, 6-pinFeet Meter Part no. 5 1.5 3886666 2A), 2C)

7. Control lever cable, 6-pinFeet Meter Part no. 5 1.5 8746761A),1C),2A),2C)

8. Key switch and relay cable, 6-pinFeet Meter Part no. 3 1.0 888004 1A), 2A)

8a. Relay cable, start-stop con-trol panel, 2/6-pinFeet Meter Part no. 3 1.0 881786

9. Y-connector, 12-pin and 8-pin, 4–20 mA interface outputFeet Meter Part no. 0.7/7 0.2/2.0 3884709

10. Instruments, panels and aux-iliary cable (optional)Feet Meter Part no. 5 1.5 38088521A), 1B), 2A), 2B)

11. Extension cables, 6-pinEVC bus cable EVC control panel Multilink connections HCU–Start/stop control panel HCU–Key switch cable Sync. cable EVC system display, multisensor NMEA interface 0183 and 2000Feet Meter Part no. 5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

12. Extension cable, 3-pin InstrumentsFeet Meter Part no. 3 1.0 874759 10 3.0 3807043

6-pinH = 21 mm (0.82 in.) W = 23 mm (0.88 in.) D = 32 mm (1.26 in.)

12-pinH = 23 mm (0.88 in.) W = 41 mm (1.62 in.) D = 48 mm (1.90 in.)

SenderWater level sender

3–180 ohm

SPEED

1/HOUR