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7/25/2019 Evaporator - Multiple stage
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Simulation of a multiple-effect evaporator
Instructions
2. For a forward feed 2-effect evaporator
In the spreadsheet "2-Effect"
a. Insert parameter values in the yellow cells
b. Turn the "SWITC" ! #set the value in the cell $% #red cell& e'ual to (&
c. Iterate #by pressin) *%& until "*IIS" or "+,+" si)nal is shown in the control panel
in cells $2/ or $2% respectively and start a)ain from 2b
in cells $2/ or $2% respectively and start a)ain from 2b f. When "*IIS" is shown in the control panel0 read the results in the )reen cells #$1-$1
and repeat steps 2a to 2f
h. To recalculate for different parameter values turn the "SWITC" !** #set the value in th
3. For a forward-feed 4-effect evaporator
In the spreadsheet "-Effect *orward"
a. Insert parameter values in the yellow cells
b. Turn the "SWITC" ! #set the value in the cell $% #red cell& e'ual to (& c. Iterate #by pressin) *%& until "*IIS" or "+,+" si)nal is shown in the control panel
in the cells $2/ or $2% respectively and start a)ain from 2b
in the cells $2/ or $2% respectively and start a)ain from 2b
f. When "*IIS" is shown in the control panel0 read the results in the )reen cells #$11-$1
and5or 6(% and repeat steps 2a to 2f
h. To recalculate for different parameter values turn the "SWITC" !** #set the value in th
4. For a backward-feed 4-effect evaporator
In the spreadsheet "-Effect $ac7ward"
a. Insert parameter values in the yellow cells
b. Turn the "SWITC" ! #set the value in the cell $% #red cell& e'ual to (&
c. Iterate #by pressin) *%& until "*IIS" or "+,+" si)nal is shown in the control panel
1. a. !n the Toolsmenu0 clic7 Options0 then clic7 the Calculationtab and tic7 on theterati
d. If a si)nal to "E89CE Tsor m
win" is shown in the control panel0 turn the SWITC !**0
e. If a si)nal to "ICE+SE Tsor m
win" is shown in the control panel0 turn the SWITC !*
). If a solution can not be reached under any combination of Ts
and mwin
values0 chan)e th
d. If a si)nal to "E89CE Tsor m
win" is shown in the control panel0 turn the SWITC !**0
e. If a si)nal to "ICE+SE Tsor m
win" is shown in the control panel0 turn the SWITC !*
). If a solution can not be reached under any combination of Tsand m
winvalues0 chan)e th
7/25/2019 Evaporator - Multiple stage
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in the cells $2/ or $2% respectively and start a)ain from 2b
in the cells $2/ or $2% respectively and start a)ain from 2b
f. When "*IIS" is shown in the control panel0 read the results in the )reen cells #$11-$1
and5or 6(% and repeat steps 2a to 2f
h. To recalculate for different parameter values turn the "SWITC" !** #set the value in th
d. If a si)nal to "E89CE Tsor m
win" is shown in the control panel0 turn the SWITC !**0
e. If a si)nal to "ICE+SE Tsor m
win" is shown in the control panel0 turn the SWITC !*
). If a solution can not be reached under any combination of Tsand m
winvalues0 chan)e th
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7/25/2019 Evaporator - Multiple stage
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/&
e cell $% e'ual to 3& and repeat steps 2a to 2f
4&
e cell $% e'ual to 3& and repeat steps 2a to 2f
onbo;. !n !a"imum iterationsbo; write (333
reduce the value of either Tsor m
win
0 increase the value of either Tsor m
win
e heat transfer area in the cells (% and5or :(% and5or (%
reduce the value of either Tsor m
win
0 increase the value of either Tsor m
win
e heat transfer area in the cells (% and5or :(% and5or ,(% and5or (%
7/25/2019 Evaporator - Multiple stage
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4&
e cell $% e'ual to 3& and repeat steps 2a to 2f
reduce the value of either Tsor m
win
0 increase the value of either Tsor m
win
e heat transfer area in the cells (% and5or :(% and5or ,(% and5or (%
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7/25/2019 Evaporator - Multiple stage
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T#e followin$ assumptions are used
(& The pressure drop in the vapour lines is ne)lected
2& The effect of superheatin) on the vapour enthalpy due to the $ation of water0 7:57)
f& ?apour pressure of li'uid water0 atm #ef. (=&
1& The heat losses to the environment are ta7en into account. If cells $21 or $2 for 9los and
a& eat capacity of li'uid foods #e'uation of 8ic7erson&0 :57)oC
where ;wis the mass fraction of water content
b& $oilin)
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where with T in Kelvin=273 .16
T
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o,are set e'ual to 30 the heat losses are ne)lected
)+0. 42873x 103 (104.76955 (1 )1 )2.2195983
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7/25/2019 Evaporator - Multiple stage
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7/25/2019 Evaporator - Multiple stage
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Forward-Feed 2-%ffect %vaporator
Control panel
SWITC@ (
F&S'%(
3.333
nput data
(3333 7)5h
(3A
13A
43
23
3
=3
2=
Control variables
(22
1/133 7)5h
)esults
1112 7)5h
13.3A
1%14 7)5h
Steam economy (.4 7)57)
1/133 7)5h
*eed flow rate0 mf@
*eed solids content0 ;f@
8esired product solids content0 Bspec
@
*eed temperature0 Tf@ oC
Temperature of the environment0 Te@ oC
!verall eat transfer coeffic. for heat losses0 9los
@ W5m2oC
!utside +rea of each effect of the evaporator0 +o,@ m2
Coolin) water temper. at the inlet of the cond.0 Twin@ oC
Steam temperature0 Ts@ oC
ass flow rate of coolin) water in the conden.0mWin
@
Concentrated product flow rate0 mp@Solids content at the outlet0 ;
p@
Steam consumption0 ms@
Coolin) water flow rate0 mWin
@
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7/25/2019 Evaporator - Multiple stage
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*arameters 1st %FF%CT 2nd %FF%CT C
/3 /3 eat transf. area
(/33 (333 !veral heat transf. coef.
2.44/ (./4/ Coolin) water flow rate in
3.( 3.(/ Coolin) water temper. in
43 (3=.1 Water vapour temper. in
(3=.1 4%./ Coolin) water temp. out
(3=.3 4%.2 Condensation temperat.
Saturation pressure #atm&0 < (.(% 3.=1 Water vapour pressure
(.4 2=.2
3.1 3.
1%2% 1/3%
1/3% 124
3 3
3./%% 3.%=1
(./4/ 3.%2=
3.(/ 3.133
(.3% 3./%%
(22 (3=.3
eat transfer area #m2&0 +
!verall heat transfer coef. #W5m2oC&0 9
,i'uid flow rate at the inlet #7)5s&0 mi
Solids content at the inlet0 ;i
,i'uid temperature at the inlet #oC&0 Ti
$oilin) temperature #oC&0 Tb
Saturation temperature #oC&0 Tv
Temperature drop #oC&0 D
$oilin)
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7/25/2019 Evaporator - Multiple stage
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&(%&S%)
=3
2=33
(3.1% 7)5s
2=
4%.2
4.=
4%.(
3.=2 atm
m2
W5m2oC
oC
oC
oC
oC
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7/25/2019 Evaporator - Multiple stage
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Forward-Feed 4-%ffect %vaporator
Control panel
SWITC@ (
F&S'%(
3.3333
nput data
23333 7)5h
%A
/A
3
23
3
=3
2=
Control variables
4=
=13333 7)5h
)esults
14= 7)5h
4.%A
2 7)5h
Steam economy 1./ 7)57)
=13333 7)5h
*eed flow rate0 mf@
*eed solids content0 ;f@
8esired product solids content0 Bspec
@
*eed temperature0 Tf@ oC
Temperature of the environment0 Te@ oC
!verall eat transfer coeffic. for heat losses0 9los
@ W5m2oC
!utside +rea of each effect of the evaporator0 +o,@ m2
Coolin) water temper. at the inlet of the cond.0 Twin@ oC
Steam temperature0 Ts@ oC
ass flow rate of coolin) water in the conden.0mWin
@
Concentrated product flow rate0 mp@
Solids content at the outlet0 ;p@
Steam consumption0 ms@
Coolin) water flow rate0 mWin
@
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7/25/2019 Evaporator - Multiple stage
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1st %FF%CT 2nd %FF%CT 3rd %FF%CT 4t# %FF%CT
243 243 243 243
2233 (/33 (133 =3
=.== ./( 1.142 2.213
3.3% 3.((2 3.(/ 3.22
3 43. =.3 =4.1
43. =.3 =4.1 14.(
43.2 .4 =.% 1=.4
Saturation pressure #atm&0 < 3.1(3 3.2 3.(43 3.3=/
. =.2 4. (%./
3.2 3.1 3. (.
1%= 1%33 1/3/ 1(/
1%33 1/3/ 1(/ 2%4%
3 3 3 3
(.34= (.(3% (.(2 (.(//
./( 1.142 2.213 (.32
3.((2 3.(/ 3.22 3.4%
(.(4% (.34= (.(3% (.(2
4= 43.2 .4 =.%
eat transfer area #m2&0 +
!verall heat transfer coef. #W5m2oC&0 9
,i'uid flow rate at the inlet #7)5s&0 mi
Solids content at the inlet0 ;i
,i'uid temperature at the inlet #oC&0 Ti
$oilin) temperature #oC&0 Tb
Saturation temperature #oC&0 Tv
Temperature drop #oC&0 D
$oilin)
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7/25/2019 Evaporator - Multiple stage
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CO&(%&S%)
eat transf. area (=3
!veral heat transf. coef. 2=33
Coolin) water flow rate in (4.2 7)5s
Coolin) water temper. in 2=
Water vapour temper. in 1=.4
Coolin) water temp. out 2%.4
Condensation temperat. 1=.4
Water vapour pressure 3.3=/ atm
m2
W5m2oC
oC
oC
oC
oC
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+ackward-Feed 4-%ffect %vaporator
Control panel
SWITC@ (
F&S'%(
3.333
nput data
23333 7)5h
%A
/A
3
23
3
=3
2=
Control variables
4=
223333 7)5h
)esults
14= 7)5h
/.(A
124 7)5h
Steam economy 1./ 7)57)
223333 7)5h
*eed flow rate0 mf@
*eed solids content0 ;f@
8esired product solids content0 Bspec
@
*eed temperature0 Tf@ oC
Temperature of the environment0 Te@ oC
!verall eat transfer coeffic. for heat losses0 9los
@ W5m2oC
!utside +rea of each effect of the evaporator0 +o,@ m2
Coolin) water temper. at the inlet of the cond.0 Twin@ oC
Steam temperature0 Ts@ oC
ass flow rate of coolin) water in the conden.0mWin
@
Concentrated product flow rate0 mp@
Solids content at the outlet0 ;p@
Steam consumption0 ms@
Coolin) water flow rate0 mWin
@
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1st %FF%CT 2nd %FF%CT 3rd %FF%CT 4t# %FF%CT
243 243 243 243
(2( (33 (243 (3
2.232 1.1(2 .1=3 =.==
3.224 3.(=( 3.((= 3.3%3
=4.4 %. 3.= 3.3
.= =4.4 %. 3.=
.% =4.2 %.1 3.1
Saturation pressure #atm&0 < 3.2 3.(41 3.((/ 3.34
/.= 4.2 4.4 /./
(. 3. 3.1 3.2
1(( 1/3( 1/%2 1%=
2%4 1(( 1/3( 1/%2
3 3 3 3
(.(2 (.((3 (.314 (.23
(.33 2.232 1.1(2 .1=3
3./( 3.224 3.(=( 3.((=
(.232 (.(2 (.((3 (.314
4= .% =4.2 %.1
eat transfer area #m2&0 +
!verall heat transfer coef. #W5m2oC&0 9
,i'uid flow rate at the inlet #7)5s&0 mi
Solids content at the inlet0 ;i
,i'uid temperature at the inlet #oC&0 Ti
$oilin) temperature #oC&0 Tb
Saturation temperature #oC&0 Tv
Temperature drop #oC&0 D
$oilin)
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7/25/2019 Evaporator - Multiple stage
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CO&(%&S%)
eat transf. area (=3
!veral heat transf. coef. 2=33
Coolin) water flow rate in (.( 7)5s
Coolin) water temper. in 2=
Water vapour temper. in 3.1
Coolin) water temp. out 1.
Condensation temperat. 3.2
Water vapour pressure 3.34 atm
m2
W5m2oC
oC
oC
oC
oC
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