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Gefördert auf Grund eines Beschlusses des Deutschen Bundestages Projektträger Koordination Evaluation of the extreme and fatigue load measurements at alpha ventus Ricardo Faerron, Sarah Lott, Kolja Müller, Prof. Dr. Po Wen Cheng Stuttgart Wind Energy (SWE), University of Stuttgart Rave International Conference 2015, Bremerhaven Evaluation of the extreme and fatigue load measurements at alpha ventus

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Page 1: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Gefördert auf Grund eines Beschlusses

des Deutschen Bundestages Projektträger Koordination

Evaluation of the extreme and fatigue

load measurements at alpha ventus

Ricardo Faerron, Sarah Lott, Kolja Müller, Prof. Dr. Po Wen Cheng

Stuttgart Wind Energy (SWE), University of Stuttgart

Rave International Conference 2015, Bremerhaven

Evaluation of the extreme and fatigue

load measurements at alpha ventus

Page 2: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Gefördert auf Grund eines Beschlusses

des Deutschen Bundestages Projektträger Koordination

Project Partners

Work Packages

B. Load-reducing

control and load

monitoring

C. Design conditions

for future wind

turbines

OWEA LOADS

A. Load analysis

and probabilistic

load description

Page 3: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

3

Presentation Content

Extrapolation

1. What are the procedures for extrapolation of ultimate

loads from measurements?

Fatigue in Wake

2. What is the deviation measured in the fatigue loads of

two turbines in a wind park?

IEC Simulations

3. What are the effects of the stochastic environmental

conditions which are not considered in the design

guidelines?

Page 4: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Part 1

Extrapolation

1. What are the procedures for extrapolation of ultimate

loads from measurements?

Fatigue in Wake

2. What is the deviation measured in the fatigue loads of two turbines in a

wind park?

IEC Simulations

3. What are the effects of the stochastic environmental conditions which are

not considered in the design guidelines?

4

Page 5: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

General Idea of Extreme Load Extrapolation

No detailed information about the extrapolation procedure is given

→ room for interpretation

Methods were developed for simulation data

→ unique opportunity to apply the methods to offshore measurement data

Extract from IEC 61400-1 ed.3: Wind Turbine - Part 1: Design requirements

time present future

statistical methods

5

Page 6: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Load Extrapolation Procedure

load

data

extreme load

samples • global maximum method

• block maximum method

• peak over threshold method

short-term and

long-term

distribution

distribution function, e.g. • Gumbel

• Weibull

• GEV

• Lognormal

• Gamma …

fitting method, e.g. • method of moments

• maximum likelihood

• least squares …

extreme load

estimation for a

specific return period

6

Page 7: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Database for Extrapolation

[Fig

ure

1:

http://w

ww

.alp

ha

-ventu

s.d

e

Fig

ure

2:

http://w

ww

.trianel-

bork

um

.de/typ

o3te

mp/p

ics/e

d103a7723.g

if]

Restrictions:

• Status signal: Production, Power > 200kW

• Freestream

3 years of

measurement data

5MW wind

turbine

AD 5-116

7

Page 8: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Exemplary Short-Term Extrapolation

The estimated extreme load essentially depends on the choice of

the distribution function.

3.8 ∙ 10−7

8

Page 9: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Conclusion and Outlook

Conclusion:

• Load extrapolation with

measurement data results in

plausible extreme loads.

• Lots of processing of the data

is necessary.

Outlook:

• Further investigation of

different extrapolation methods.

• Comparison to simulation data.

Which distribution function fits the evaluated measurement data best?

Goodness of fit tests for all wind bins

→ Lognormal distribution

3.8 ∙ 10−7

9

Page 10: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Part 2

Extrapolation

1. What are the procedures for extrapolation of ultimate loads from

measurements?

Fatigue in Wake

2. What is the deviation measured in the fatigue loads

of two turbines in a wind park?

IEC Simulations

3. What are the effects of the stochastic environmental conditions which are

not considered in the design guidelines?

10

Page 11: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Two cases can be analysed

11

Wake

Wind

Case A

AV8 in wake of AV7 Case B

AV7 in freestream

Data sorting

• 13 Months – Data from 01-Oct-2010 to 31-Oct-2011

• 10 min time series

• Power production

• No curtailment

Edge and flap

strain gauge

sensors

Adwen 5MW

AD 5-116

[Fig

ure

1: A

dapta

tion f

rom

wik

ipedia

.com

/ L

encer

Fig

ure

2:

http://w

ww

.trianel-

bork

um

.de/typ

o3te

mp/p

ics/e

d103a7723.g

if]

Page 12: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

0.65 0.7 0.75 0.8 0.85 0.9 0.95

0.65

0.7

0.75

0.8

0.85

0.9

0.95

1

4

6

8

10

12

14

16

18

0 0.2 0.4 0.6 0.8 1 0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

Fino1 WdSpd

@ 90m

4

6

8

10

12

14

16

18

Case A: AV8 in Wake

Damage equivalent loads (DEL) on

the blades

12

DEL Edgewise DEL Flapwise

Turbine AV7 in Freestream

Normalized DEL

Turb

ine A

V8 in W

ake

Norm

aliz

ed D

EL

Page 13: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Comparing the damage on the blades

based on linear damage accumulation and the

Palmgren-Miner Rule

13

Page 14: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

0 5 10 15 20 25 0

10

20

30

40

Pe

rcen

tage O

f

To

tal D

am

age

(R

efe

ren

ce: A

V7

)

Turbine 7

Turbine 8

0 5 10 15 20 25 0

0.1

0.2

0.3

0.4

0.5

Pe

rcen

tage /

# M

ea

su

rem

en

ts

Turbine 7

Turbine 8

0 5 10 15 20 25 0

200

400

600

800

Num

be

r o

f

me

asu

rem

ents

Fino 1 Wind Speed @90m (m/s)

Case B: Freestream vs Wake

Comparing Damage of Flap Measurements

14

Turbine AV7 in freestream

Turbine AV8 in wake

Rated wind speed

= 12.4m/s

14

Page 15: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

0 5 10 15 20 250

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

No

rma

lize

d D

EL

Fino 1 wind speed @ 90m (m/s)0 5 10 15 20 25

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

No

rma

lize

d D

EL

Fino 1 wind speed @ 90m (m/s)

15

Freestream Wake

Case B: Freestream vs Wake Outliers for flap sensors

Larger

scattering

Conclusion:

• A better understanding of outliers is needed to properly characterize

damage and fatigue of measurement data

Page 16: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Part 3

Extrapolation

1. What are the procedures for extrapolation of ultimate loads from

measurements?

Fatigue in Wake

2. What is the deviation measured in the fatigue loads of two turbines in a

wind park?

IEC Simulations

3. What are the effects of the stochastic environmental

conditions which are not considered in the design

guidelines?

16

Page 17: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Validation of IEC 61400-3: DLC 1.2

(fatigue + production)

𝑀𝑇𝐵,𝐹𝐴

[Fig

ure

1: http://w

ww

.alp

ha-v

entu

s.d

e,

Fig

ure

2,3

: K

olja

Muelle

r, S

WE

]

1. What is the scatter range of IEC simulations?

2. Can load scatter be captured with simulation model?

𝑣𝑟𝑎𝑡𝑒𝑑 = 13 𝑚/𝑠

filtered

measurements:

Apr 2011-Jan 2012

17

Page 18: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Scatter range of loads from IEC simulations

scatter included in IEC assumptions low in comparison

to measurements

damage scatter around rated wind critical

Repeat 10,000 times

Weibull

dist.

Damage

Over lifetime

(20 yrs)

100 simulations

Per wind bin

Take DEL of 6

simulations

per bin

18

SWE Computer Model

Page 19: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

19

Capture load scatter through consideration of

scatter of environmental conditions

Consider scatter of • Wind speed

• Turbulence

intensity

• Wind shear

• Wave height

• Wave period

Based on 5 year Fino1

data

[Fig

ure

: K

olja

Muelle

r, M

ario R

eib

er,

SW

E]

Conclusion:

Stochastics of measured loads can be simulated when considering

scatter of environmental conditions

Turbulence intensity major contributor to scatter of DEL (MyTB)

Design of Experiment : 3 step, Full Factorial = 4374 simulations

Box Behnken = 738 simulations

19

Page 20: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Summary

• Extrapolation of measurements show how the extrapolated load

depends heavily on the distribution function used

• Characteristic behaviour of fatigue on blades has been shown.

While a better understanding of outliers is necessary to understand

measurement of loads.

• Scattering of load measurements can be captured through

consideration the stochastic environmental condition in the

simulations

20

Page 21: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Thank you for your attention

Gefördert auf Grund eines Beschlusses

des Deutschen Bundestages Projektträger Koordination

[email protected]

Page 22: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Supplemental slides

22

http://www.ecn.nl/docs/library/report/19

95/c95074.pdf

The damage caused by a load

spectrum of n cycles with ranges Sr,i

Sr = is the range of a load cycle

-1/m = is the slope of the S-N line on log-log scale

Page 23: Evaluation of the extreme and fatigue load measurements at ... › files › downloads › konferenz › konfere… · Evaluation of the extreme and fatigue load measurements at alpha

Case B: Freestream vs Wake

Comparative Damage Edge Sensors

23

AV7 in freestream

AV8 in wake

Rated wind speed =

12.4m/s

2 4 6 8 10 12 14 16 18 0

5

10

15

20

25

Pe

rcen

tage O

f To

tal D

am

age

(R

efe

ren

ce: A

V7

)

Turbine 7 edge

Turbine 8 edge

2 4 6 8 10 12 14 16 18 0

0.01

0.02

0.03

Pe

rcen

tage /

#

Me

asu

rem

en

ts

Turbine 7 edge

Turbine 8 edge

2 4 6 8 10 12 14 16 18 0

200

400

600

800

Nu

mb

er

of

me

asu

rem

ents

Fino1 Wind Speed 90m (m/s)