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Evaluating the utility of anaerobic fungi in cellulosic biofuel production schemes Mostafa Elshahed Oklahoma State University

Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

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Page 1: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Evaluating the utility of anaerobic fungi in cellulosic biofuel production schemes

Mostafa ElshahedOklahoma State University

Page 2: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Anaerobic fungi: The neglected fungal phylum

Separate fungal phylum (Neocallimastigomycota) Discovered in sheep in 1975*. Restricted habitat: Present in the gut, alimentary

tract of many ruminants, herbivores. Strict anaerobes. Initial colonizers of fresh plant materials in cow

rumen. Six Genera, 20 species currently described

*Orpin GC: Studies on the rumen flagellate Neocallymastix frontalisJ. Gen. Microbiol. 91:215-218

Page 3: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Information on anaerobic fungi is sparse after 38 years of their discovery

Anaerobic and eukaryotic.

Few interested research groups (Only a handful of laboratories are (semi)-active around the world).

No high quality genome sequence available.

No genetic system available.

Page 4: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Poorly researched……….. but not insignificant

• Ecological Relevance:– Restricted habitat.– Scope of diversity not completely understood.

• Evolutionary relevance:– Basal fungal lineage.– Unique evolutionary trajectory.

• Physiological relevance:– Adaptation of fungi and microeukaryotes to strict anaerobiasis.

• Practical relevance:– Activity impacts animal host.– Potential utilization in biofuel production from plant biomass.

Page 5: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Research thrust: could anaerobic fungi be relevant in cellulosic biofuel production schemes?

I. Ecology/Microbiology A. Diversity of anaerobic fungi in herbivores.B. Isolation of robust strains.

II. Genomes/Transcriptomes

A. Sequencing strategies.B. General genomic features.C. Comparative genomics.D. Hydrogenosomal structure.E. Lignocellulolytic capability.

IV. Critical assessment

III. Metabolic potentialA. Growth on switch grass.B. Effect of Pretreatments.C. Versatility.

A. Bioconversion agents in pure culture.B. Bioconversion agents in Co-culture.

Page 6: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

I. Ecology of anaerobic gut fungiA. Diversity of anaerobic fungi

in herbivores

Survey of anaerobic fungi in 30 different animals using Nuclear ITS spacer culture-independent analysis.

Discovery of 8 novel putative genera.

Variations in diversity and community structures between different animal hosts.

Host species is the most important factor shaping the diversity and community structure of anaerobic fungi.

Liggenstoffer et al.2010. The ISME J. 4:1225–1235

Page 7: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

I. Ecology of anaerobic gut fungiB. Isolation of anaerobic fungi on switch grass

Modified anaerobic enrichment and isolation approaches

Isolation of anaerobic fungal strains

Page 8: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Anaerobic fungal isolates

Multiple monocentric and polycentric isolates obtained.

Senescence occurred in the majority of isolates obtained.

Senescence is an issue.

CA-1

T-11

SE-3

LE-2 IG-142oC

R-1

LE-7

CA-15

T-3G

Page 9: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Orpinomyces sp. strain C1A Isolated from the feces of an Angus steer on a cellobiose-switchgrass medium.

312 transfers during the last three years.

Polycentric growth. Nuclear ITS-2 analysis supports its

placement as a member of the genus Orpinomyces.

Page 10: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

II. Genome of Orpinomyces sp. strain C1A

A. Sequencing strategies

A. General genomic features.

A. Comparative genomics: Identification of unique genes/pathways within the C1A genome.

A. Hydrogenosomal structure.

A. Lignocellulolytic genes and transcriptional analysis.

Page 11: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

A. C1A genome general genomic features

• CEGMA analysis estimate 94% genome coverage.

• Unique/interesting features in C1A genome:– GC content– Simple sequence repeats

(SSRs)– % non coding regions– Genome size– Number of genes– Gene duplication

Genome size 100.95 MBNumber of Contigs 32,574Protein Coding 20.60%Non- coding intergenic 73.60%Non-coding introns 5.10%rRNA 0.67%

5.8S 183 (30,763 bp)18S 272 (168,110 bp)28S 366 (457,301 bp)

tRNA 0.06%770 (58,292 bp)

Number of Genes 16,347Number of Genes with transcripts 14,009Average Gene Length 1623Number of Intron 35,697Introns/gene 2.18Average Intronlength 163GC content 17.00%

Protein Coding 26.80%Intergenic 14.80%

Intron 8.10%SSR Repeats 4.90%TE repeats 3.31%

Page 12: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

E. Lignocellulolytic capabilities of strain C1A

• Anaerobic fungi are the initial colonizers of plant materials in the herbivorous guts.

• Earlier efforts demonstrated their ability to metabolize cellulose and hemicellulose.

• Multiple genes identified through cDNA library screenings.

Page 13: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Carbohydrate active enzymes (CAZymes)

genes in the C1A genome

-Highest number of Glycoside hydrolase, Carbohydrate esterase, in all sequenced fungal genomes so far.

Phylum Species Name GH CE PLNeocallimastigomycota Orpinomyces sp. strain C1A 358 92 24Ascomycetes Eurotiomycetes

Aspergillus nidulans 259 33 22Aspergillus niger 254 26 8Aspergillus Oryzae 306 30 23Penicillium chrysogenum 223 22 9SordariomycetesMagnaporthe grisea 240 47 5Myceliophthora thermophila 215 29 8Thielavia terrestris 224 27 4Podospora anserina 236 41 7Neurospora crassa 197 22 4Nectria haematococca 329 44 33Trichoderma reesei 200 22 5SaccharomycetesSaccharomyces cerevisiae 57 3 5SchizosaccharomycetesSchizosaccharomyces pombe 54 5 0Cryptococcus neoformans 83 7 3

Basidiomycetes AgaricomycetesLaccaria bicolor 163 17 7Postia placenta 144 10 6UstilaginomycetesUstilago maydis 102 1 18

Mucoromycotina Mucor circinelloides 97Rhizopus orizae 116 41 6

Blastocladiomycota Allomyces macrogynus 95 19 4

Chytridiomycota Batrachochytrium dendrobatidis 36 4 1Spizellomyces punctatus 54 14 1

Page 14: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Glycoside hydrolases in the C1A genome

• Unique GH composition

• Expansion of: – cellulolytic families

GH6, GH9, GH45, GH48

– hemicellulolytic families GH10, GH11, and GH43

• Reduction or absence of:– GH7, GH16, GH18,

GH28, and GH61.

0

10

20

30

40

50

60

GH

11G

H6

GH

3G

H5

GH

10G

H43

GH

48G

H31

GH

45G

H1

GH

13G

H9

GH

16G

H18

GH

26G

H57

GH

2G

H8

GH

39G

H88

GH

47G

H32

GH

53G

H67

GH

25G

H38

Num

ber o

f gen

es-0

.4-0

.20.

00.

20.

4

PC1

PC2

-60 -40 -20 0 20

-20

020

GH1GH2

GH3

GH5GH6 GH8

GH9GH10GH11

GH13

GH16GH18

GH26

GH28GH31GH43

GH45

GH47

GH48

GH61

-0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4

Orpinomyces

P_anseA_oryz

M_grisM_ther

P_chryT_rees

N_crasP_plac

R_oryz

S_puncB_dend

A_mac

C_obsA_therC_therR_alba

F_succM_circ

C_phyt

Page 15: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Cellulose metabolism in C1A genome

Activity CAZY affiliation

No. of genes in C1A genome

Phylogenetic affiliation of

closest relatives

Endoglucanase GH45 20 E

GH5 37 RB

GH8 4 B, RB

GH9 13 B, RBCellobiohydrolase GH6 49 E

GH48 32 B, RB

E: EukaryoticB: BacteriaRB: Rumen Bacteria

Page 16: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Hemicellulose metabolism in C1A genomeSubstrate Activity CAZY

affiliationNo. of genes in C1A genome

Phylogenetic affiliation of closest relatives

Xylans (arabinoxylan,arabinoglucoronoxylan) Endoxylanase

GH10 37 B, RBGH11 53 RB GH43 2 B, RB

beta-xylosidase GH43 9 RBGH39 4 RB

Alpha-glucuronidase GH67 2 BAlpha-N-

arabinofuranosidase GH43 18 B

Acetyl Xylan esterase NA 26 B

Polysaccharide deacetylase

GH57 5 BGH5 1 BGH11 4 BOthers 12 B

Feruloyl esterase/ cinnamoyl esterase NA 29 B

Mannans/ glucomannans Mannanase, Mannosidase

GH5 4 BGH26 5 BGH2 3 B

Mixed linkage beta glucan Lichenase GH16 12 RB

E: EukaryoticB: BacteriaRB: Rumen

Bacteria

Page 17: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Role of HGT in shaping lignocellulolytic capabilities of strain C1A

• 247 (69.2%) of GH genes were most closely related to bacterial orthologs• 141 (39.5%) of GH genes were most closely related to bacterial orthologs

from lineages that are prevalent in the bovine rumen:– Families Lachnospiraceae, Clostridiaceae, Eubacteriaceae, and Ruminococcaceae within

the order Clostridiales– Family Streptococcaceae within the order Bacillales, – Family Prevotellaceae within the order Bacteroidetes, – Phylum Fibrobacteres.

Strain C1A has evolved from an ancestor with a week cellulolytic capabilities to a robust cellulose and hemicellulose degrader by acquiring

genes from bacterial donors through HGT.

Page 18: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

III. Metabolic analysis: Switchgrass degradation by strain C1A

• Strain C1A was capable of degrading untreated, acid-, alkaline-, and hydrothermolysis-treated switchgrass.

• Strain C1A performed extremely well in alkaline-and hydrothermolysis-treated switch grass.

Time (hours)%

loss

NaOH-treatedSG

Acid-treatedSG

Hydrothermolysistreated SG

0

20

40

60

0

20

40

60

0

20

40

60

0

20

40

60

0 24 48 72 96 120 144

Dry weight ()Cellulose ()Hemicellulose ()Lignin ()

UntreatedSG

Page 19: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Versatility of strain C1A

• Capable of degrading a wide range of bioenergy plants and crop residues:– AlfaAlfa– Bermuda grass– Sorghum– Energy Cane– Corn stover

• Exceptional capability in Corn stover:

% loss Untreated NaOH treatment

Dry weight 40.9 61.7Cellulose 50 61.5Hemicellulose 37.5 75Fermentable sugars

47.5 75.2

Unt

reat

ed a

lfalfa

NaO

Hal

falfa

Unt

reat

ed b

erm

uda

NaO

Hbe

rmud

a

Unt

reat

ed c

orn

stov

er

NaO

Hco

rn st

over

Unt

reat

ed so

rghu

m

NaO

Hso

rghu

m

Unt

reat

ed e

nerg

y ca

ne

NaO

Hen

ergy

can

e

Plant type

0

20

40

60

80

100

% lo

ss

dry weight ()cellulose ()hemicellulose ()

Page 20: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Patterns of products formed

Although an extremely promising agent, the amount of ethanol produced is minimal

Substrate Grams per gram plant biomass consumedLactate Formate Acetate Ethanol

Unt. Switchgrass 0.19 0.49 0.51 0.05Acid Switchgrass 0.20 0.40 0.41 0.09NaOH switchgrass 0.42 0.35 0.31 0.10Hydrothermolysis switchgrass 0.34 0.35 0.29 0.09Unt. Alfalfa 0.30 0.38 0.43 0.07NaOH alfalfa 0.28 0.27 0.30 0.06Unt. Bermuda 0.02 0.34 0.50 0.05NaOH Bermuda 0.19 0.38 0.40 0.02Unt. Corn Stover 0.48 0.27 0.28 0.06NaOH Corn Stover 0.38 0.20 0.18 0.06Unt. Sorghum 0.40 0.32 0.35 0.07NaOH Sorghum 0.46 0.23 0.19 0.05Unt. Energy Cane 0.45 0.49 0.58 0.08NaOH Energy Cane 0.56 0.30 0.29 0.06

Page 21: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Anaerobic fungi for biofuel production

Current Schemes Anaerobic Fungi

Crops (mostly corn) Grasses, crop residues

Harsh, absolutely necessary Mild, not absolutely necessary*

Purified enzymes Anaerobic Fungi***

Fermentative microorganisms Anaerobic fungi***

Major product Minor product

Plant biomass

Pretreatment

Saccharification

Fermentation

Ethanol

* Highly invasive: minimum pretreatment necessary.** Capable of simultaneous saccharification and fermentation.*** Metabolizes cellulose and hemicellulose to acids and alcohols.

Consolidated

bioprocessing**

Page 22: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Current efforts: Optimization of strain C1A for biofuel production

• Improving ethanol production:– Genetic engineering: RNAi, Agrobacterium-mediated

transformation– Co-culturing with a dedicated fermentor

• Optimizing plant biomass: fungal inoculum ratio.• Improving ethanol tolerance.• Evaluating air tolerance of strain C1A: Unique capability to

grow after up to 9 hours of air exposure.• Optimizing pretreatments. • Testing capabilities in mixed prairies, grasses in marginal lands.• Improving degradation through growth on solid surfaces.• Working with OSU-TDP towards isolate and process patenting.

Page 23: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Conclusions: Anaerobic fungi display:

• High phylogenetic diversity.

• Unique genomic features.

• Remarkable biomass degradation capabilities.

• Multiple processes previously unrecognized in the Mycota.

• Multiple adaptations to the herbivorous gut.

Page 24: Evaluating the utility of anaerobic fungi in cellulosic biofuel .... Mostafa Elshahed...Although an extremely promising agent, the amount of ethanol produced is minimal Substrate Grams

Acknowledgments

Audra Liggenstoffer

Brian CougerDr. Noha Youssef

Dr. Chris Struchtemeyer

CollaboratorsDr. Mark Wilkins Dr. Hasan Atiyeh Dr. Rolf Prade