37
User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.0 www.infineon.com page 1 of 37 2018-08-17 AN2018-20 EVAL-M1-CTE610N3 User Manual EVAL-M1-CTE610N3 User Manual iMOTION Modular Application Design Kit About this document Scope and purpose This user manual provides an overview of the evaluation board EVAL-M1-CTE610N3 including its main features, key data, pin assignments and mechanical dimensions. EVAL-M1-CTE610N3 is an evaluation board as part of the iMOTIONModular Application Design Kit. This power board including a 3-phase CIPOSTiny Intelligent Power Module (IPM) for motor drive application. In combination with the control board equipped with the M1 20pin interface connector such as EVAL-M1-101T, it features and demonstrates Infineon’s CIPOSTiny IPM technology and Advanced Motion Control Engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range. This evaluation board EVAL-M1-CTE610N3 was developed to support customers during their first steps designing applications with CIPOSTiny IPM and running any permanent magnet motor via sensorless sinusoidal control. Intended audience This user manual is intended for all technical specialists who know motor control and high power electronics converter and this board is intended to be used under laboratory conditions. Table of contents About this document ....................................................................................................................... 1 Table of contents ............................................................................................................................ 1 1 Safety precautions ................................................................................................................. 3 2 Introduction .......................................................................................................................... 4 3 EVAL-M1-CTE610N3 main features............................................................................................ 6 3.1 EVAL-M1-CTE610N3 board specifications .............................................................................................. 7 3.2 Pin assignment ........................................................................................................................................ 9 4 Getting Started with EVAL-M1-CTE610N3 ................................................................................. 11 4.1 Setting up the system............................................................................................................................ 11 4.2 iMOTIONdevelopment tools and software ....................................................................................... 13 4.2.1 MCEWizard setup overview .............................................................................................................. 13 4.2.2 MCEDesigner setup overview .......................................................................................................... 15 5 Hardware description of EVAL-M1-CTE610N3 ........................................................................... 17 5.1 Inverter section using CIPOSTiny IPM ............................................................................................... 17 5.1.1 DC bus sensing and MCEWizard configuration ............................................................................... 18 5.1.2 Motor External Current feedback configuration and calculation .................................................. 19 5.1.3 Inverter Overcurrent protection and Motor Gatekill configuration ............................................... 21 5.2 Thermistor/NTC Characteristics and protection calculation .............................................................. 22 5.2.1 CIPOSInternal NTC – Thermistor Characteristics ........................................................................ 22 5.2.2 Overtemperature Hardware Protection Circuit .............................................................................. 23 5.2.3 NTC shutdown value calculation and configuration ...................................................................... 24 5.3 Auxiliary power supply .......................................................................................................................... 25

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  • User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.0

    www.infineon.com page 1 of 37 2018-08-17

    AN2018-20 EVAL-M1-CTE610N3 User Manual

    EVAL-M1-CTE610N3 User Manual

    iMOTION™ Modular Application Design Kit

    About this document

    Scope and purpose

    This user manual provides an overview of the evaluation board EVAL-M1-CTE610N3 including its main features,

    key data, pin assignments and mechanical dimensions.

    EVAL-M1-CTE610N3 is an evaluation board as part of the iMOTION™ Modular Application Design Kit. This power

    board including a 3-phase CIPOS™ Tiny Intelligent Power Module (IPM) for motor drive application. In

    combination with the control board equipped with the M1 20pin interface connector such as EVAL-M1-101T, it

    features and demonstrates Infineon’s CIPOS™ Tiny IPM technology and Advanced Motion Control Engine (MCE

    2.0) technology for permanent magnet motors drive over the full speed range.

    This evaluation board EVAL-M1-CTE610N3 was developed to support customers during their first steps

    designing applications with CIPOS™ Tiny IPM and running any permanent magnet motor via sensorless

    sinusoidal control.

    Intended audience

    This user manual is intended for all technical specialists who know motor control and high power electronics

    converter and this board is intended to be used under laboratory conditions.

    Table of contents

    About this document ....................................................................................................................... 1

    Table of contents ............................................................................................................................ 1

    1 Safety precautions ................................................................................................................. 3

    2 Introduction .......................................................................................................................... 4

    3 EVAL-M1-CTE610N3 main features............................................................................................ 6

    3.1 EVAL-M1-CTE610N3 board specifications .............................................................................................. 7

    3.2 Pin assignment ........................................................................................................................................ 9

    4 Getting Started with EVAL-M1-CTE610N3 ................................................................................. 11

    4.1 Setting up the system............................................................................................................................ 11

    4.2 iMOTION™ development tools and software ....................................................................................... 13

    4.2.1 MCEWizard setup overview .............................................................................................................. 13

    4.2.2 MCEDesigner setup overview .......................................................................................................... 15

    5 Hardware description of EVAL-M1-CTE610N3 ........................................................................... 17

    5.1 Inverter section using CIPOS™ Tiny IPM ............................................................................................... 17

    5.1.1 DC bus sensing and MCEWizard configuration ............................................................................... 18

    5.1.2 Motor External Current feedback configuration and calculation .................................................. 19

    5.1.3 Inverter Overcurrent protection and Motor Gatekill configuration ............................................... 21

    5.2 Thermistor/NTC Characteristics and protection calculation .............................................................. 22

    5.2.1 CIPOS™ Internal NTC – Thermistor Characteristics ........................................................................ 22

    5.2.2 Overtemperature Hardware Protection Circuit .............................................................................. 23

    5.2.3 NTC shutdown value calculation and configuration ...................................................................... 24

    5.3 Auxiliary power supply .......................................................................................................................... 25

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    Table of contents

    5.4 Schematics for EVAL-M1-CTE610N3 ..................................................................................................... 26

    5.5 PCB Layout for EVAL-M1-CTE610N3 ..................................................................................................... 28

    6 Reference ............................................................................................................................. 35

    Revision history............................................................................................................................. 36

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    Safety precautions

    1 Safety precautions

    In addition to the precautions listed throughout this manual, please read and understand the following

    statements regarding hazards associated with development systems.

    Table 1 Precautions

    Attention: The ground potential of the EVAL-M1-CTE610N3 system is biased to a negative

    DC bus voltage potential. When measuring voltage waveform by oscilloscope, the scope’s

    ground needs to be isolated. Failure to do so may result in personal injury or death and

    equipment damage.

    Attention: Only personnel familiar with the drive and associated machinery should plan

    or implement the installation, start-up and subsequent maintenance of the system.

    Failure to comply may result in personal injury and/or equipment damage.

    Attention: The surfaces of the drive may become hot, which may cause injury.

    Attention: EVAL-M1-CTE610N3 system contains parts and assemblies sensitive to

    Electrostatic Discharge (ESD). Electrostatic control precautions are required when

    installing, testing, servicing or repairing this assembly. Component damage may result if

    ESD control procedures are not followed. If you are not familiar with electrostatic control

    procedures, refer to applicable ESD protection handbooks and guidelines.

    Attention: A drive, incorrectly applied or installed, can result in component damage or

    reduction in product lifetime. Wiring or application errors such as under sizing the motor,

    supplying an incorrect or inadequate DC supply or excessive ambient temperatures may

    result in system malfunction.

    Attention: Remove or connect the control board from or to the power drive. Wait three

    minutes after removing power from the power drive to discharge the bus capacitors. Do

    not attempt to service the drive until the bus capacitors have discharged to zero. Failure

    to do so may result in personal injury or death.

    Attention: EVAL-M1-CTE610N3 system is shipped with packing materials that need to be

    removed prior to installation. Failure to remove all packing materials which are

    unnecessary for system installation may result in overheating or abnormal operating

    condition.

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    Introduction

    2 Introduction

    The EVAL-M1-CTE610N3 evaluation power board is a part of the iMOTION™ Modular Application Design Kit for

    motor drives (iMOTION™ MADK). In order to run a motor, the matching control board is required to interface

    this power board.

    The MADK platform is intended to use various power stages with different control boards. These boards can

    easily be interfaced through the 20-pin iMOTION™ MADK M1 such as Eval-M1-101Tconnector to control board.

    This board is equipped with 20-pin M1 connector and is intended for single motor control only.

    This evaluation board is designed to give Easy-to-use power stage based on the Infineon's CIPOS™ Tiny

    Inteligent Power Module (IPM). The board is equipped with all assembly groups for sensorless field oriented

    control (FOC). It provides a single-phase AC-connector, rectifier and 3-phase output for connecting the motor.

    The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link voltage

    measurement.

    The EVAL-M1-CTE610N3 evaluation board has perfect compatibility, it is compatible with the DIP and SIP two

    kind of packaging form and compatible with the different level of power CIPOS™ Tiny IPM. For example, if you

    need to evaluate IM393-S6E/F, The evaluation board fully support to pin-to-pin assembly and power rating.but

    if you need to evaluate IM393-L6E/F or IM393-X6E/F Tiny IPM, you can only do function test evaluation and the

    power rating isn’t satisfied.

    The EVAL-M1-CTE610N3 evaluation board is available through regular Infineon distribution partners as well as

    on Infineon's website. The features of this board are described in the main features chapter of this document,

    whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify

    the design for production according to their own specific requirements.

    Environmental conditions were considered in the design of the EVAL-M1-CTE610N3, but it is not qualified

    regarding safety requirements or manufacturing and operation over the whole operating temperature range or

    lifetime. The boards provided by Infineon are subject to functional testing only.

    The block diagram of the EVAL-M1-CTE610N3 is depicted in Figure 1. This evaluation board includes an EMI

    filter and soft power up circuit, 20 pins iMOTION™ MADK-M1 interface connector, auxiliary power supply to

    provide 15V and 3.3V and the CIPOS™ Tiny IPM.

    MHVIC

    20 pin iMOTIONTM

    MADK-M1 connector

    CIPOSTM Tiny IM393-M6E Inverter Section

    Line

    Neutral

    15V

    PW

    M

    RFE

    Itrip

    PWM

    VTH

    GK

    DC

    Bse

    nse

    15V

    & 3

    .3V

    Overcurrent and Overtemperature

    protection

    Power Supply

    I_Shunt+

    I_Shunt-

    EMI Filter & Soft

    Power Up Circuit

    Figure 1 The Block Diagram of the EVAL-M1-CTE610N3

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    Introduction

    The hardware circuit regarding overtemperature and overcurrent protection is also included in this power

    board. The sense connection to open emitter shunt resistor is connected to the 20 pins iMOTION™ MADK-M1

    interface connector. This power board is compatible with 2 packages(DIP and SIP) of CIPOS™ Tiny IPMs that

    feature Integrated Power Hybrid IC with Open Emitter pins and built-in high precision temperature monitor and

    over-current protection feature, along with the short-circuit rated IGBTs and integrated under-voltage lockout

    function, deliver high level of protection and fail-safe operation.

    Evaluation boards are not subject to the same procedures as regular products regarding Returned Material

    Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are

    intended to be used under laboratory conditions by technical specialists only.

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    EVAL-M1-CTE610N3 main features

    3 EVAL-M1-CTE610N3 main features

    EVAL-M1-CTE610N3 is an evaluation board for motor drive applications with 3 phase IPM. Combined in a kit

    with one of the available MADK control board options, it demonstrates Infineon’s motion control IC and IPM

    technology for motor drives.

    Main features of CIPOS™ Tiny IPM IM393-M6E are:

    • Integrated gate drivers and bootstrap function

    • Temperature monitor

    • Protection shutdown pin

    • Low VCE(on) Trench IGBT technology

    • Under voltage lockout for all channels

    • Matched propagation delay for all channels

    • 3.3V Schmitt-triggered input logic

    • Cross-conduction prevention logic

    • Isolation 2000VRMS min and CTI>600

    • Recognized by UL(Pending)

    The evaluation board characteristics are:

    • Input voltage 160~265VAC

    • Maximum 600W motor power output

    • Compatble with DIP and SIP

    • On board EMI filter

    • Current sensing with single shunt or leg shunt

    • Auxiliary power supply with 15V, 3.3V

    • Overcurrent protection

    • Overtemperature hardware protection

    • Sensing of DC-link voltage

    • Thermistor output

    • Fault diagnostic output

    • Measurement test-points compatible to standard oscilloscope probes

    • PCB is 100 mm × 123 mm and has two layers with 35μm copper each

    • RoHS complaint

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    EVAL-M1-CTE610N3 main features

    3.1 EVAL-M1-CTE610N3 board specifications

    Table 2 depicts the important specifications of the evaluation board EVAL-M1-CTE610N3.

    Table 2 EVAL-M1-CTE610N3 board specifications

    Parameters Values Conditions / comments

    Input

    Voltage 165 - 265 Vrms lower AC input, less motor power output

    Input current 3.2Arms input 220 VAC, Ta=25°C, IM393

    Output

    Power (3phases) 600 W input 220VAC, fPWM=6 kHz, Ta=25°C, Th=70°C

    Current per leg 5.1Arms input 220VAC , fPWM=6 kHz, Ta=25°C, Th=70°C

    DC Bus Voltage

    Maximum DC bus voltage 420 V

    Minimum DC bus voltage 120 V

    Switching Frequency

    Inverter switching frequency

    fPWM20 kHz (max)

    Current feedback

    Inverter current sensing resistor

    RS3,RS4,RS5

    100 mΩ

    Protections

    Output current trip level 16.6 Apeak Configured by changing pull up resistor R37.

    Temperature trip level 100 °C For controller board Eval-M1-101T

    On board power supply

    15 V 15 V ± 2 %, max. 500 mA Used for CIPOS™ IPM gate driver and LDO

    3.3 V 3.3 V ± 1 %, max. 300 mA Supplying the 3.3V to the controller board and

    protection circuits

    PCB characteristics

    Material FR4, 1.6mm thickness, 2

    layers.

    35 µm copper thickness

    Dimension 100 mm x 123 mm

    System environment

    Ambient temperature From 0 to 50°C Non-condensing, maximum RH of 95 %

    1 For iMOTION™ IC IMC1xx, there are three types of Gatekill Input Source (Refer to section 5.1.3 or control board user manual for

    detail). Please note that, if select comparator for Gatakill Input Source, the external Gatakill signal will be not used. And the leg

    I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.

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    EVAL-M1-CTE610N3 main features

    Figure 2 points out the functional groups on the top side of the EVAL-M1-CTE610N3 evaluation board.

    Figure 2 Functional groups of the EVAL-M1-CTE610N3 evaluation board’s top side

    1. J1 - AC Input connector

    2. FUSE and EMI Filter

    3. NTC and Rectifier Bridge

    4. J3 - Motor phase connector

    5. T1-Auxiliary power supply

    transfomer

    6. J2 - 20 pin iMOTION™

    MADK-M1 interface

    connector for controller

    board

    7. Current sensing shunt

    resistor RS3, RS4, RS5

    8. CIPOS™ Tiny IPM U7 (SIP)

    or U6 (DIP)

    1

    23

    4

    5

    6

    7

    8

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    EVAL-M1-CTE610N3 main features

    Figure 3 points out the functional groups on the bottom side of the EVAL-M1-CTE610N3 evaluation board.

    Figure 3 Functional groups of the EVAL-M1-CTE610N3 evaluation board’s bottom side

    3.2 Pin assignment

    General information about the connectors of the EVAL-M1-CTE610N3 evaluation board is reported. Table 3

    includes the details of the AC input connector J1.

    Table 3 J1- AC Line connector

    S. No. Pin Details

    1 Line AC line input

    2 Neutral AC neutral input

    3 Earth Earth ground

    Table 4 provides the pin assignments of the 20 pins iMOTION™MADK-M1 interface connector J2. This connector

    is the interface to the controller board.

    Table 4 J2 - iMOTION™MADK-M1 20 pin interface connector for controller board

    Pin Name Pin Name Connectors

    1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U

    9. ICE5GR4780AG U1

    10. Auxiliary power supply

    Current sensing shunt

    resistor RS1, RS2

    11. IFX1117MEV33H U3

    9

    11

    10

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    EVAL-M1-CTE610N3 main features

    2 GND Ground

    3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U

    4 GND 4 GND Ground

    5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V

    6 +3.3V On board 3.3 V supply

    7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V

    8 +3.3V On board 3.3 V supply

    9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W

    10 I_U Positive Current sense output

    11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W

    12 I_U- Negative current sense output or Ground

    13 GK Gate kill signal – active low when overcurrent is detected

    14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider

    15 VTH Thermistor Output

    16 I_V Positive Current sense output

    17 I_V- Negative current sense output or Ground

    18 I_W Positive Current sense output

    19 I_W- Negative current sense output or Ground

    20 VCC 15 V Power Supply

    Table 5 provides the details of the motor side connector J4.

    Table 5 J4- Motor side connector

    S. No. Pin Details

    1 U Connected to motor phase U

    2 V Connected to motor phase V

    3 W Connected to motor phase W

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    Getting Started with EVAL-M1-CTE610N3

    4 Getting Started with EVAL-M1-CTE610N3

    In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M1-CTE610N3) and

    the matching MADK control board is required. The iMOTION™ Software Tools MCEDesigner and MCEWizard are

    also required in order to initialy setup the system, as well as to control and fine-tune the system performance

    to match users exact needs. This chapter provides more details on setting up the system and getting started

    with iMOTION™ MADK development platform.

    4.1 Setting up the system

    After downloading and installing the iMOTION™ PC Tools (MCEWizard and MCEDesigner), following steps needs

    to be executed in order to run the motor. Refer to user manul for iMOTION™ MADK control board such as (EVAL-

    M1-101T), MCEWizard and MCEDesigner documentation for more information.

    Figure 4 shows the system connection using EVAL-M1-CTE610N3 and control board (used control board EVAL-

    M1-101T for example).

    Figure 4 System connection example using EVAL-M1-CTE610N3 and EVAL-M1-101T

    1. Connect PC-USB connector on the on-board-debugger to the PC via USB cable.

    2. Connect EVAL-M1-CTE610N3’s MADK M1 20-pin interface connector (J2) to control board (see Figure 4).

    3. Get the latest “IMC101T-T038 MCE Software Package” available on www.infineon.com/imotion-software

    web page. (Infineon iMOTION™ control IC IMC101T-T038 is used for control board EVAL-M1-101T).

    4. Connect motor phase outputs to the motor.

    5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button “Export to

    Designer file (.txt)” to system drive parameters file which will be used by MCEDesigner.

    6. Connect AC power to power input connector and power on system.

    PC-USB

    Connector

    AC Power

    Input

    Motor Phase

    Outputs

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    Getting Started with EVAL-M1-CTE610N3

    7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC101T devices

    (IMC101T_xx.irc) by clicking “File” menu and select “Open” in the pull down list.

    8. Import system drive parameters file (generated in step 5) into MCEDesigner by clicking “File” > “Import Drive

    Parameters”. Select “Update All” radio button.

    9. Program the MCE Firmware and system parameters into the internal Flash memory of iMOTION™ IC by

    clicking “Tools > Programmer “in the pull down menu, and then clicking on the “Program Firmware and

    Parameter” radio button. See chapter MCEDesigner setup overview setion 4.2.2 for more details. If the latest

    version of MCE firmware is already programmed into the IMC101T-T038 IC, then programming firmware can

    be skipped by selecting “Program Parameters” radio button option. Finally click “Start” button to program

    firware and parameter (or parameters only when programming firmware was skipped).

    10. Start the motor by clicking the green traffic light button in the control bar.

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    Getting Started with EVAL-M1-CTE610N3

    4.2 iMOTION™ development tools and software

    The iMOTION™Development Tool installers for MCEDesigner and MCEWizard are available for download via

    Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software

    variants are listed there.

    On-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC101T-T038. J-Link driver

    will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to

    SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for

    Windows”.

    4.2.1 MCEWizard setup overview

    After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double click the

    shortcut to open the MCEWizard and configure the parameters for evaluation boards or motor. Figure 6 shows

    the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through

    the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen

    that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected

    through the pull-down menu. In that case, the user should select any other power board (as similar as possible)

    and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board.

    Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are selected.

    Please refer to the User Manual of the corresponding power board for additional information.

    After selecting the MADK control and the power board, start the MCEWizard system setup procedure by clicking

    the “Next” button in the right bottom corner as shown in Figure 6.

    Figure 5 Welcome Page of MCEWizard

    iMOTION™ MADK system enables users to easily test different combination of control and power board with

    their motors. User should be familiar with the system level parameters which are related to the motor used.

    There are very limited numbers of parameters which are specific to the control board or power board hardware.

    Table 6 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be

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    Getting Started with EVAL-M1-CTE610N3

    available in each power board’s User Manual. Combination of this table and the corresponding table of the

    power board provides enough information to setup the MADK-based motor drive system in shortest time.

    Table 6 MCEWizard setup overview table

    Page Parameter Value Comment

    Welcome Page Power Board selecting MADK power board name If no, select similar

    power board to modify

    Options Page Motor 1 Shunt Configuration 100mΩ

    Question 3 Controller Supply Voltage Refer to control board user manual

    Question 19 Max DC Bus Voltage 420V

    Question 23 DC Bus Sensing High Resistor 2MΩ

    Question 24 DC Bus Sensing Low Resistor Refer to control board user manual 13.3kΩ by default

    Question 54 NTC Temperature Shutdown

    value

    Calculated as the Section 5.2.3 Refer to the control

    board user manual

    Question 63 GateSense Low-Side Devices High is true

    Question 64 GateSense High-Side Devices High is true

    Question 69 Motor 1 Current Input Calculated as the Section 5.1.2

    After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 6

    Figure 6 Verify and Save page for MCEWizard

    Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used

    by the MCEDesigner in the next steps.

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    Getting Started with EVAL-M1-CTE610N3

    4.2.2 MCEDesigner setup overview

    After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click

    the shortcut to open MCEDesigner and then open “IMC101T_xx.irc” file as shown in Table 6.

    Figure 7 MCEDesigner’s Main Display for EVAL-M1-101T

    To program system drive parameters into IMC101T-T038, please click “Tools” menu and select “Programmer”

    in the pull down list. The pop-up window “Program IMC controller” will show up as in Figure 8. Click on the

    “Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file

    created using MCEWizard by clicking on “Browse”. Finally, click on the “Start” button to program the parameter

    file into the IMC101T-T038 IC.

    Figure 8 “Program IMC Controller” pop-up window

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    Getting Started with EVAL-M1-CTE610N3

    After Drive System Parameter file has been programmed into IMC102 controller, and the motor drive system is

    powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the motor

    speeds, modify drive parameters and many other functions. Please refer to the MCEDesigner documentation

    for more details.

    Note: On-board Debugger portion of EVAL-M1-101T is galvanically isolated from the controller portion

    and the attached power board. In order to program the parameters or firmware to the IMC101T-

    T038 controller, the 3.3V DC voltage needs to be supplied to the controller portion of the EVAL-M1-

    101T. This voltage can either be supplied by the power board (MADK power boards are designed to

    supply the 3.3V to the control board through M1 connector) or by feeding the 3.3V DC voltage to the

    control board through some of the available 3.3V access/test points if the power board is not

    attached to the EVAL-M1-101T control board.

    To program new firmware and Drive System Parameter into IMC101T-T038, please click “Tools” menu and

    select “Programmer” in the pull down list. The pop-up window “Program IMC controller” will show up as in

    Figure 9. Click on the “Program Firmware and Parameter” radio button, and select the Drive System Parameter

    file created using MCEWizard by clicking on the “Browse” button on the row of “Program Parameter File”, and

    then select the firmware file by clicking on the “Browse” button on the row of “Program Firmware File”. Finally,

    click on the “Start” button to program the parameter file into the IMC101T-T038 IC.

    Figure 9 Program Firmware and Parameter in “Program IMC Controller” pop-up window

    All latest firmware file for different type of iMOTIONTM control ICs are available for download via Infineon

    iMOTIONTM website (http://www.infineon.com/imotion-software).

  • User Manual 17 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    5 Hardware description of EVAL-M1-CTE610N3

    To meet individual customer requirements and make the EVAL-M1-CTE610N3 evaluation board a basis for

    development or modification, all necessary technical data like schematics, layout and components are

    included in this chapter.

    5.1 Inverter section using CIPOS™ Tiny IPM

    The inverter section is also implemented using the CIPOS™ Tiny IPM as sketched in Figure 10. This advanced

    IPM is a combination of Infineon’s newest low VCE(on) Trench IGBT technology optimized for best trade-off

    between conduction and switching losses and the industry benchmark 3 phase high voltage, high speed driver

    (3.3V compatible) in a fully isolated thermally enhanced package. A built-in high precision temperature monitor

    and over-current protection feature, along with the short circuit rated IGBTs and integrated under-voltage

    lockout function, deliver high level of protection and fail-safe operation. Using a dual in line package with full

    transfer mold structure resolves isolation problems to heatsink. The three pairs of capacitors C24 and C31, C25

    and C32, C26 and C33 are used as bootstrap capacitors to provide the necessary floating supply voltages VBS3,

    VBS2 and VBS1 respectively.

    Figure 10 Schematic of the 3-phase inverter section using CIPOS™ Tiny IPM on EVAL-M1-CTE610N3

    VCC

    ZD2ZD10V200mW

    R330ohm 1/8W1%

    R363Kohm 1/8W 1%

    GND

    C31

    10uF 25V

    123

    J3

    Motor Output

    RS3 100mohm 2W 1%

    RS5 100mohm 2W 1%

    RS4 100mohm 2W 1%

    R40

    4.87Kohm 1/8W 1%

    C30

    1nF 16V

    GK

    VTH

    C271uF 16V

    ITRIP

    v+1

    VS3(W)3

    VB3(W)4

    VS2(V)6

    VB2(V)7

    VS1(U)9

    VB1(U)10

    VCC12

    VTH13

    VSS/COM14

    VSS/COM15

    ITRIP16

    RFE17

    HIN1(U)18

    HIN2(V)19

    HIN3(W)20

    LIN1(U)21

    LIN2(V)22

    LIN3(W)23

    VRW24

    VRV25

    VRU26

    VRU27

    VRV28

    VRW29

    U30

    V31

    W32

    V+33

    V+35

    U6

    IRAM393-156EA

    R44

    4.3Kohm 1/8W 1%

    Cp1

    0.1uF 630V

    C240.1uF 25V

    Cp2

    0.1uF 630V

    C29470pF 16V

    GND

    PWMUH

    PWMUL

    PWMVH

    PWMVL

    PWMWH

    PWMWL

    GK

    VTH

    DCBSense

    C220.1uF 16V

    C190.1uF 16V

    C200.1uF 16V

    +3.3V

    PWMUH

    PWMUL

    PWMVH

    PWMVL

    PWMWH

    PWMWL

    C32

    10uF 25VC25

    0.1uF 25V

    C33

    10uF 25VC26

    0.1uF 25V

    C34C28VCC

    GND

    GND+3.3V

    GND

    R42 1Kohm 1/8W 1%

    C214700pF 16V

    C18 10uF 16V

    R37 5.7Kohm 1/8W 1%

    C234700pF 16V

    R38 1Kohm 1/8W 1%

    ITRIP

    R30 1Kohm 1/8W 1%

    84

    3

    21

    U5A

    LM393A

    +3.3V

    VCC

    C17DNI

    GNDGND GND

    R39 1Kohm 1/8W 1%

    ITRIP: [(3.3V * 1/ 6.7)+0.12+0.05] / 0.1 = 6.6A peak

    D5 BAT60A

    D6 BAT60A

    D7 BAT60A

    R41 1Kohm 1/8W 1%

    R43 1Kohm 1/8W 1%

    5

    67

    U5B

    LM393A

    GND

    I_W

    +I_

    V+

    I_U

    +

    If single shunt config is used, remove both RS2 and RS3, while insert RJ1=RJ2= 0ohm

    RJ1 0ohm 1/2W 1%

    RJ2 0ohm 1/2W 1%

    I_W+

    I_W+

    I_V+

    I_U+

    I_W+ I_V+

    I_V+

    I_W+

    I_V+

    UH

    UL

    VH

    VL

    WH

    WL

    WL

    UL

    VHUH

    WH

    VL

    GK

    GK

    VTH

    VTH

    ITRIP

    R3

    4D

    NI

    R3

    50

    ohm

    1/8

    W 1

    %

    R2

    64

    .7K

    ohm

    1/8

    W 1

    %

    R2

    74

    .7K

    ohm

    1/8

    W 1

    %

    R2

    84

    .7K

    ohm

    1/8

    W 1

    %

    R2

    94

    .7K

    ohm

    1/8

    W 1

    %

    R3

    14

    .7K

    ohm

    1/8

    W 1

    %

    R3

    24

    .7K

    ohm

    1/8

    W 1

    %

    UH

    UL

    VH

    VL

    WL

    +3.3V

    U_OUT

    V_OUT

    W_OUT

    VB3

    VB2

    VB1

    VCC

    VTH1

    VS1

    VS2

    VS3

    VB1

    VB2

    VB3

    VS1

    VS2

    VS3

    GND

    GND

    DCP

    UH1

    GND2

    UL3

    GND4

    VH5

    +3.3V6

    VL7

    +3.3V8

    WH9

    I_U+10

    WL11

    I_U-12

    GK13

    DCB14

    VTH15

    I_V+16

    I_V-17

    I_W+18

    I_W-19

    VCC20

    J2

    CON MADK 20P

    LED2RED

    GND

    GND

    I_UVW-

    I_UVW-

    I_UVW-

    I_UVW-

    I_U+

    I_U+

    I_U+

    I_V+

    WH

    1

    W

    TP1

    1V

    TP2

    1

    U

    TP8

    1

    VTH

    TP10

    1

    GK

    TP9

    1

    ITRIP

    TP7

  • User Manual 18 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    5.1.1 DC bus sensing and MCEWizard configuration

    Pin 14 and pin 26 of connector J3 provide access to the DC-link voltage DCBsense. Three possible feedback

    cases are associated with these pins. Figure 11 provides the DC bus sense resistor details. By default, the

    resistor R5 is not mounted on EVAL-M1-CTE610N3. There must be a pull-down resistor mounted on the

    corresponding controller board.

    Figure 11 DC bus sense resistor on EVAL-M1-CTE610N3 evaluation board

    If a pull down resistor of 13.3 kΩ referred to ground is inserted either on the EVAL-M1-CTE610N3 evaluation

    board or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC

    bus voltage range of 0 to 420 V.If a pull down resistor of 13.3 kΩ is inserted on both, EVAL-M1-CTE610N3

    evaluation board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no

    feedback is desired on the DCBSense pin, R2, R3, R4 or R6 should be removed to avoid high voltage on the

    connector.

    The high side resistors R2, R3, R4 and R6 for the DC bus sensing resistor divider on the controller board EVAL-

    M1-CTE610N3 are 2000kΩ, and should be configured in MCEWizard as shown in Figure 12. For the low side

    resistor value, please refer to the User Manual of the corresponding control board.

    GN

    D

    R2

    500K

    ohm

    1/8

    W 1

    %

    R3

    500K

    ohm

    1/8

    W 1

    %

    R4

    500K

    ohm

    1/8

    W 1

    %

    R6

    500K

    ohm

    1/8

    W 1

    %

    R5

    DN

    I

    DC

    Bse

    nse

    C2

    DN

    I

    1

    DC

    P

    TP

    3

  • User Manual 19 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    Figure 12 DC bus sensing configuration in MCEWizard

    5.1.2 Motor External Current feedback configuration and calculation

    The current input value is product of the shunt resistance in milliohms and gain of External current sense

    amplifier for EVAL-M1-101T as shown in Figure 13.

    Figure 13 Current shunt feedback and sample timing for EVAL-M1-101T

    The External Amplifier Gain circuit can be found in the schematics or User Manual for the control board (For

    example, EVAL-M1-101T see Figure 14).

  • User Manual 20 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    Figure 14 depicts IU+ current feedback sensing circuity on EVAL-M1-101T evaluation board. Please note that the

    default external amplification gain is less than 1 for current sense in this evaluation board.

    Figure 14 The part of Current feedback on the EVAL-M1-101T evaluation board

    Based on the principle of Kirchhoff's voltage law,

    �� ≈ �� ≈ (��� − ��� ∗ ���) ∗��

    �� + ��+ ��� ∗ ��� =

    ���� + ��

    ��� +��

    �� + ����� ∗ ���

    ������� ����� =��

    �� + ����� =

    5

    6���

    Based on this calculation, the current input for the MADK combination of EVAL-M1-101T and EVAL-M1-

    CTE610N3 is 83.3 mV/A.

    Please use same procedure to calculate the current input for other combinations of MADK boards and enter it

    into MCEWizard as shown in Figure 15.

    R72k, 1%

    C15

    220pFIU+

    R610k, 1%

    +3.3V

    R8

    100RIU

    6

    iMOTIONController

    Rsh

    Current shunt

    resistor on power

    board

    V2

    Ish

    V1

  • User Manual 21 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    Figure 15 Current feedback configuration in MCEWizard for EVAL-M1-101T and EVAL-M1-CTE610N3

    5.1.3 Inverter Overcurrent protection and Motor Gatekill configuration

    Figure 16 displays the overcurrent protection circuitry. The current sensing signal I_Shunt is connected to ITRIP

    via through the comparator U5A, and ITRIP is filtered through capacitor C29.

    Figure 16 Overcurrent protection circuit on the EVAL-M1-CTE610N3 evaluation board

    The typical value of ITRIP positive going threshold VIT, TH+ is 490mV. So the inverter output peak current is about

    6.6Apeak.

    ����� =��� ∗

    �39�37 + �39

    + �����/��/�� + �������

    ������

    R42 1Kohm 1/8W 1%

    C214700pF 16V

    C18 10uF 16V

    R37 5.7Kohm 1/8W 1%

    C234700pF 16V

    R38 1Kohm 1/8W 1%

    ITRIP

    R30 1Kohm 1/8W 1%

    84

    3

    21

    U5A

    LM393A

    +3.3V

    VCC

    C17DNI

    GNDGND GND

    R39 1Kohm 1/8W 1%

    D5 BAT60A

    D6 BAT60A

    D7 BAT60A

    R41 1Kohm 1/8W 1%

    R43 1Kohm 1/8W 1%

    I_W+

    I_V+

    I_U+

    GND

    I_UVW-

    1

    ITRIP

    TP7

  • User Manual 22 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    If the motor peak current larger than the setting value Itrip for more than ITRIP Input filter time, RFE will be

    trigger low which is mean that the signal Gatekill is active. For iMOTION™ IMC1xx control IC, there are three

    types of Gatekill Input Source (as shown in Figure 17). For Gatekill Input Source configured Gatekill-Pin or Both,

    iMOTION™ control IC will stop the Motor when the signal GateKill is active.

    But please note that, if select comparator for Gatakill Input Source, the external Gatakill signal will be not used.

    And the current sensing signal I_Shunt will be compared by the internal comparator with the “Gatekill

    Comparator Reference” value set in MCEWizard only.

    Figure 17 Gatekill configuration in MCEWizard for EVAL-M1-101T

    5.2 Thermistor/NTC Characteristics and protection calculation

    This board provides Thermistor/NTC output on pin 15 of the 20 pins connector J3. Temperatures can be

    calculated by resistor measurement.

    5.2.1 CIPOS™ Internal NTC – Thermistor Characteristics

    The thermistor characteristics for CIPOS™ Tiny IPM with build in NTC are listed as summarized in Table 7.

    Table 7 CIPOS™ Internal NTC – Thermistor Characteristics

    Description Condition Symbol Value

    Unit min typ max

    Resistor TNTC = 25°C RNTC 44.65 47 49.35 kΩ

    Resistor TNTC = 125°C RNTC 1.27 1.41 1.56 kΩ

    B-constant of NTC B(25/100) 3989 4050 4111 K

    Temperature Range -40 - 125 ℃

  • User Manual 23 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    The VTH pin of CIPOS™-Modules provides direct access to the NTC, which is referenced to VSS. An external pull-

    up resistor connected to +3.3V ensures that the resulting voltage can be directly connected to the

    microcontroller.

    Figure 18 Thermistor readout vs.temperature(with 4.7kohm Rext pull-down resistor)and typical

    thermistor resistance values vs.temperature table

    5.2.2 Overtemperature Hardware Protection Circuit

    In this evaluation design kits EVAL-M1-CTE610N3 and EVAL-M1-101T, the VTH pin is directly connected to the

    VTH pin for controller IC IMC101T.

    Figure 19 Overtemperature protection circuit schematic for EVAL-M1-CTE610N3 and EVAL-M1-101T

    C271uF 16V

    R444.3Kohm 1/8W 1%

    VTH

    1

    VTHTP10

    +3.3V

    R24.87Kohm 1/8W 1%

    C90.01uF 16V

    IM393-M6EIMC-101T

    13 VTHNTC 7

  • User Manual 24 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    5.2.3 NTC shutdown value calculation and configuration

    External NTC Temperature shutdown value can be calculated as shown below and configured in MCEWizard as

    shown in Figure 20. For pull-up resistor on evaluation control board, please refer to the control board’s User

    Manual. For example, for EVAL-M1-101T, the pull-up resistor on the control board is 4.87kΩ. The value of

    resistors REXT and RTHERM on IM393 are 4.87kΩ and 2.902kΩ (see Figure 19). The typical value of RNTC at 100°C is

    2.902kΩ for IPM IM393 which is used in EVAL-M1-CTE610N3.

    ��ℎ��� =����@������� �����������

    ����@������� ����������� + �������� �� ������� ����� + �44���

    ����� ���� = ��ℎ��� +�44

    ����@������� ����������� + �������� �� ������� ����� + �44���

    If the setting temperature is 100°C, the shutdown value should be 1.97V. If the setting temperature is 85°C, the

    shutdown value should be 2.14V.

    Figure 20 External temperature sense input configuration in MCEWizard

  • User Manual 25 of 37 Revision 1.0

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    EVAL-M1-CTE610N3 User Manual iMOTION™ Modular Application Design Kit

    Hardware description of EVAL-M1-CTE610N3

    5.3 Auxiliary power supply

    Figure 21 depicts the schematic of the auxiliary power supply for the EVAL-M1-CTE610N3 board. The circuit

    includes the latest CoolSET 5 of Infineon and flyback toplogy, directly output 15V and 6V. VCC is connected to the

    gate drivers inside the CIPOS™ IPM.

    Figure 21 Power supply section of the EVAL-M1-CTE610N3 evaluation board

    The linear voltage regulator IFX1117ME V33 generates 3.3 V from 6 V power supply VCC. The 3.3 V power supply is

    used in the inverter external overcurrent comparator circuit and overtemperature hardware protection circuit.

    Both VCC and 3.3 V are also present on the 20 pins iMOTION™ MADK-M1 interface connector J3 to power circuitry

    on the control board.

    123

    4 SFH617A-3X007U2

    Vin Vout

    GND

    U3IFX1117-ME V33

    C13

    ECAP 16V 100uF 8*3.5

    C9

    ECAP 16V 220uF 8*3.5

    C14ECAP 25V 330uF 8*3.5

    C11ECAP 25V 330uF 8*3.5

    C5 ECAP 16V 100uF 5*2

    C8 DNI

    C10

    10uF 16V

    C121nF 16V

    C16

    C6

    1nF 630V68k 1/4W

    R17

    15M 1/4W

    R13

    15M 1/4W

    R14

    15M 1/4W

    R15 4R7 1/10W

    R16

    R20

    0ohm 1/8W 1%48.7K 1/10W 1%

    R24R22

    1.5Kohm 1/8W 1%

    R19 DNI

    SS3H10-E3/9AT-3A/100V

    D3

    BYS10-45-E3/TR3-1.5A/45VD4

    US1M-E3/61T-1A/1000V

    D2

    C7

    2.2nF 16V

    GND

    GND

    9.76K 1/10W 1%

    R25

    VCC

    +3.3V

    SGND

    VCC

    820R 1/10W 1%

    R21C15

    220nF 16V

    C3

    1000pF 16V

    SGND

    +6V

    Drain6

    VIN1

    Drain7

    NC9

    GATE10

    VCC11

    GND12

    Drain5

    VERR2

    FB3

    CS4

    Drain8

    U1

    ICE5GR4780AG

    R1258.3Kohm 1/4W 1%

    C4

    0.1uF 25V

    5.1R 1/4WRS1

    5.1R1/4WRS2

    GND

    3M 1/4W

    R9

    3M 1/4W

    R10

    3M 1/4W

    R11

    22K 1/10WR23

    +15V

    SGND

    1

    2

    3

    4

    5

    6

    7

    10

    9

    T1

    EE13-10P

    DCP

    ZD1MMSZ5251B-7-F-22V 500mW

    D1 DIO FRD 700mA 200V

    L2

    2.7uH 4A

    R18

    510Kohm 1/8W 1%

    1

    VCC

    TP5

    1

    3.3V

    TP6

    U4

    TL431DBZR

  • User Manual 26 of 37 Revision 1.0

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    Hardware description of EVAL-M1-CTE610N3

    5.4 Schematics for EVAL-M1-CTE610N3

    The AC linear setion schematic for EVAL-M1-CTE610N3 is provided in Figure 22.

    Figure 22 AC Linear Section Schematics for EVAL-M1-CTE610N3

    The Inverter setion schematic for EVAL-M1-CTE610N3 is provided in Figure 23.

    Figure 23 Inverter Section Schematics for EVAL-M1-CTE610N3

    CX10.47uF 275VAC R1

    1Mohm 1/2W 1%

    12

    43 L1

    8121-RC-4mH 10A

    BR1

    BR

    CX20.47uF 275VAC

    CY23300pF 250VAC

    CY13300pF 250VAC

    EARTH

    DCP

    GND

    GND

    R2

    500Kohm 1/8W 1%

    R3

    500Kohm 1/8W 1%

    R4

    500Kohm 1/8W 1%

    R6500Kohm 1/8W 1%

    R5DNI

    DCBsense

    RT1

    NTC/5D-20 R7100Kohm 1/2W 1%

    R8100Kohm 1/2W 1%

    C1470uF 400V 35*30

    C2DNI

    EARTH

    F1 5A 250V

    L

    N

    EARTH

    J1

    AC input CON

    LED1RED

    1

    DCP

    TP3

    GND SGND

    1

    TP4

    1

    TP11

    VCC

    ZD2ZD10V200mW

    R330ohm 1/8W1%

    R363Kohm 1/8W 1%

    GND

    C31

    10uF 25V

    123

    J3

    Motor Output

    RS3 100mohm 2W 1%

    RS5 100mohm 2W 1%

    RS4 100mohm 2W 1%

    R40

    4.87Kohm 1/8W 1%

    C30

    1nF 16V

    GK

    VTH

    C271uF 16V

    ITRIP

    v+1

    VS3(W)3

    VB3(W)4

    VS2(V)6

    VB2(V)7

    VS1(U)9

    VB1(U)10

    VCC12

    VTH13

    VSS/COM14

    VSS/COM15

    ITRIP16

    RFE17

    HIN1(U)18

    HIN2(V)19

    HIN3(W)20

    LIN1(U)21

    LIN2(V)22

    LIN3(W)23

    VRW24

    VRV25

    VRU26

    VRU27

    VRV28

    VRW29

    U30

    V31

    W32

    V+33

    V+35

    U6

    IRAM393-156EA

    R44

    4.3Kohm 1/8W 1%

    Cp1

    0.1uF 630V

    C240.1uF 25V

    Cp2

    0.1uF 630V

    C29470pF 16V

    GND

    PWMUH

    PWMUL

    PWMVH

    PWMVL

    PWMWH

    PWMWL

    GK

    VTH

    DCBSense

    C220.1uF 16V

    C190.1uF 16V

    C200.1uF 16V

    +3.3V

    PWMUH

    PWMUL

    PWMVH

    PWMVL

    PWMWH

    PWMWL

    C32

    10uF 25VC25

    0.1uF 25V

    C33

    10uF 25VC26

    0.1uF 25V

    C34C28VCC

    GND

    GND+3.3V

    GND

    R42 1Kohm 1/8W 1%

    C214700pF 16V

    C18 10uF 16V

    R37 5.7Kohm 1/8W 1%

    C234700pF 16V

    R38 1Kohm 1/8W 1%

    ITRIP

    R30 1Kohm 1/8W 1%

    84

    3

    21

    U5A

    LM393A

    +3.3V

    VCC

    C17DNI

    GNDGND GND

    R39 1Kohm 1/8W 1%

    ITRIP: [(3.3V * 1/ 6.7)+0.12+0.05] / 0.1 = 6.6A peak

    D5 BAT60A

    D6 BAT60A

    D7 BAT60A

    R41 1Kohm 1/8W 1%

    R43 1Kohm 1/8W 1%

    5

    67

    U5B

    LM393A

    GND

    I_W

    +I_

    V+

    I_U

    +

    If single shunt config is used, remove both RS2 and RS3, while insert RJ1=RJ2= 0ohm

    RJ1 0ohm 1/2W 1%

    RJ2 0ohm 1/2W 1%

    I_W+

    I_W+

    I_V+

    I_U+

    I_W+ I_V+

    I_V+

    I_W+

    I_V+

    UH

    UL

    VH

    VL

    WH

    WL

    WL

    UL

    VHUH

    WH

    VL

    GK

    GK

    VTH

    VTH

    ITRIP

    R3

    4D

    NI

    R3

    50

    ohm

    1/8

    W 1

    %

    R2

    64

    .7K

    ohm

    1/8

    W 1

    %

    R2

    74

    .7K

    ohm

    1/8

    W 1

    %

    R2

    84

    .7K

    ohm

    1/8

    W 1

    %

    R2

    94

    .7K

    ohm

    1/8

    W 1

    %

    R3

    14

    .7K

    ohm

    1/8

    W 1

    %

    R3

    24

    .7K

    ohm

    1/8

    W 1

    %

    UH

    UL

    VH

    VL

    WL

    +3.3V

    U_OUT

    V_OUT

    W_OUT

    VB3

    VB2

    VB1

    VCC

    VTH1

    VS1

    VS2

    VS3

    VB1

    VB2

    VB3

    VS1

    VS2

    VS3

    GND

    GND

    DCP

    UH1

    GND2

    UL3

    GND4

    VH5

    +3.3V6

    VL7

    +3.3V8

    WH9

    I_U+10

    WL11

    I_U-12

    GK13

    DCB14

    VTH15

    I_V+16

    I_V-17

    I_W+18

    I_W-19

    VCC20

    J2

    CON MADK 20P

    LED2RED

    GND

    GND

    I_UVW-

    I_UVW-

    I_UVW-

    I_UVW-

    I_U+

    I_U+

    I_U+

    I_V+

    WH

    1

    W

    TP1

    1

    V

    TP2

    1

    U

    TP8

    1

    VTH

    TP10

    1

    GK

    TP9

    1

    ITRIP

    TP7

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    Hardware description of EVAL-M1-CTE610N3

    The Auxiliary Power Supply setion schematic for EVAL-M1-CTE610N3 is provided in Figure 24.

    Figure 24 Auxiliary Power Supply Section Schematics for EVAL-M1-CTE610N3

    123

    4 SFH617A-3X007U2

    Vin Vout

    GND

    U3IFX1117-ME V33

    C13

    ECAP 16V 100uF 8*3.5

    C9

    ECAP 16V 220uF 8*3.5

    C14ECAP 25V 330uF 8*3.5

    C11ECAP 25V 330uF 8*3.5

    C5 ECAP 16V 100uF 5*2

    C8 DNI

    C10

    10uF 16V

    C121nF 16V

    C16

    C6

    1nF 630V68k 1/4W

    R17

    15M 1/4W

    R13

    15M 1/4W

    R14

    15M 1/4W

    R15 4R7 1/10W

    R16

    R20

    0ohm 1/8W 1%48.7K 1/10W 1%

    R24R22

    1.5Kohm 1/8W 1%

    R19 DNI

    SS3H10-E3/9AT-3A/100V

    D3

    BYS10-45-E3/TR3-1.5A/45VD4

    US1M-E3/61T-1A/1000V

    D2

    C7

    2.2nF 16V

    GND

    GND

    9.76K 1/10W 1%

    R25

    VCC

    +3.3V

    SGND

    VCC

    820R 1/10W 1%

    R21C15

    220nF 16V

    C3

    1000pF 16V

    SGND

    +6V

    Drain6

    VIN1

    Drain7

    NC9

    GATE10

    VCC11

    GND12

    Drain5

    VERR2

    FB3

    CS4

    Drain8

    U1

    ICE5GR4780AG

    R1258.3Kohm 1/4W 1%

    C4

    0.1uF 25V

    5.1R 1/4WRS1

    5.1R1/4WRS2

    GND

    3M 1/4W

    R9

    3M 1/4W

    R10

    3M 1/4W

    R11

    22K 1/10WR23

    +15V

    SGND

    1

    2

    3

    4

    5

    6

    7

    10

    9

    T1

    EE13-10P

    DCP

    ZD1MMSZ5251B-7-F-22V 500mW

    D1 DIO FRD 700mA 200V

    L2

    2.7uH 4A

    R18

    510Kohm 1/8W 1%

    1

    VCC

    TP5

    1

    3.3V

    TP6

    U4

    TL431DBZR

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    Hardware description of EVAL-M1-CTE610N3

    5.5 PCB Layout for EVAL-M1-CTE610N3

    The layout of this board can be used for different voltage or power classes. The PCB has two electrical layers

    with 35µm copper by default and its size is 120 mm × 120 mm. The PCB board thickness is 1.6mm. Get in

    contact with our technical support team to get more detailed information and the latest Gerber-files.

    Figure 25 illustrates the top assembly print of the evaluation board.

    Figure 25 Top assembly print of the EVAL-M1-CTE610N3 evaluation board

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    Hardware description of EVAL-M1-CTE610N3

    Figure 26 depicts the bottom assembly print of the evaluation board.

    Figure 26 Bottom assembly print of the EVAL-M1-CTE610N3 evaluation board

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    Hardware description of EVAL-M1-CTE610N3

    The top layer routing of the PCB is provided in Figure 27.

    Figure 27 Top layer routing of the EVAL-M1-CTE610N3

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    Hardware description of EVAL-M1-CTE610N3

    Figure 28 illustrates the bottom layer routing of the PCB.

    Figure 28 Bottom layer routing of the EVAL-M1-CTE610N3

  • User Manual 32 of 37 Revision 1.0

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    Hardware description of EVAL-M1-CTE610N3

    Table 8 provides the complete bill of materials for the EVAL-M1-CTE610N3.

    Table 8 Bill of materials

    No. Qty Part description Designator Part number Manufacturer

    1 1 ECAP ALUM 470μF 400V RADIAL C1 LLG2G471MELC

    30 Nichicon

    2 2 CAP CER 470pF 166V 0805 C2, C17 885012207031 Wurth Electronics Inc.

    3 2 CAP CER 1000pF 16V 0603 C3,C12 885012206034 Wurth Electronics Inc.

    4 5 CAP CER 0.1μF 25V 0805 C4,C24,C2,C26,

    C28 885012207072 Wurth Electronics Inc.

    5 1 ECAP ALUM 100μF 16V RADIAL C5 860010372006 Wurth Electronics Inc.

    6 1 CAP CER 1000pF 630V 1206 C6 885342208011 Wurth Electronics Inc.

    7 1 CAP CER 2200pF 16V 0805 C7 885012207035 Wurth Electronics Inc.

    8 1 CAP CER 4700pF 100V 1206 C8 885012208110 Wurth Electronics Inc.

    9 1 ECAP ALUM 220μF 16V RADIAL C9 860080374009 Wurth Electronics Inc.

    10 3 CAP CER 10μF 16V 0805 C10,C16,

    C18 885012107014 Wurth Electronics Inc.

    11 2 ECAP ALUM 330μF 25V RADIAL C11, C14 860020474013 Wurth Electronics Inc.

    12 1 CAP ALUM 100μF 16V RADIAL C13 860240374004 Wurth Electronics Inc.

    13 1 CAP CER 220nF 16V 0603 C15 885012206048 Wurth Electronics Inc.

    14 3 CAP CER 0.1μF 16V 0603 C19,C20,

    C22 885012206046 Wurth Electronics Inc.

    15 2 CAP CER 4700pF 16V 0805 C21,C23 885012207037 Wurth Electronics Inc.

    16 1 CAP CER 1μF 16V 0805 C27 885012207051 Wurth Electronics Inc.

    17 1 CAP CER 470pF 16V 0805 C29 885012207031 Wurth Electronics Inc.

    18 1 CAP CER 1nF 16V X7R 0805 C30 885012207033 Wurth Electronics Inc.

    19 4 CAP CER 10μF 25V 0805 C31,C32,C33,C3

    4

    TMK212BBJ106

    KG-T Taiyo Yuden

    20 2 CAP CER 0.1μF 630V X7R 1812 Cp1,Cp2 C4532X7R2J104

    K230KA TDK Corporation

    21 2 CAP FILM 0.47μF 10% 275VAC

    RADIAL CX1,CX2

    MKP275VAC474

    PF JIMSON

    22 2 CAP CER 3300pF 440VAC Y5U

    RADIAL CY1, CY2 ECK-ATS332ME

    Panasonic Electronic

    Components

    23 1 RES SMD 1MΩ 5% 1/2W 2010 R1 RC2010JR-

    071ML Yageo

    24 4 RES SMD 500kΩ 1% 1/8W 0805 R2,R3,R4,R6 RC0805FR-

    07500KL Yageo

    25 2 RES SMD 100kΩ 5% 1/2W 2010 R7,R8 RC2010JR-

    07100KL Yageo

    26 3 RES SMD 3MΩ 5% 1/4W 1206 R9,R10,R11 RC1206JR-

    073ML Yageo

    27 1 RES SMD 62kΩ 5% 1/4W 1206 R12 RC1206FR- Yageo

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    Hardware description of EVAL-M1-CTE610N3

    No. Qty Part description Designator Part number Manufacturer

    0762KL

    28 3 RES SMD 15MΩ 5% 1/4W 1206 R13,R14,R15 RC1206JR-

    0715ML Yageo

    29 1 RES SMD 4.7Ω 1% 1/8W 0805 R16 RC0805FR-

    074R7L Yageo

    30 1 RES SMD 68kΩ 5% 1/4W 1206 R17 RC1206FR-

    0768KL Yageo

    31 1 RES SMD 510kΩ 1% 1/8W 0805 R18 RC0805FR-

    07510KL Yageo

    32 1 RES SMD 510Ω 5% 1/4W 1206 R19 RC1206JR-

    07510RL Yageo

    33 2 RES SMD 0 Ω 5% 1/8W 0805 R20,R35 RC0805JR-

    070RL Yageo

    34 1 RES SMD 820Ω 1% 1/8W 0805 R21 RC0805JR-

    07820RL Yageo

    35 1 RES SMD 1.5kΩ 1% 1/8W 0805 R22 RC0805JR-

    071K5L Yageo

    36 1 RES SMD 22kΩ 5% 1/8W 0805 R23 RC0805JR-

    0722KL Yageo

    37 1 RES SMD 48.7kΩ 1% 1/8W 0805 R24 RC0805FR-

    0748K7L Yageo

    38 1 RES SMD 9.76kΩ 1% 1/8W 0805 R25 RC0805FR-

    079K76L Yageo

    39 6 RES SMD 4.7kΩ 1% 1/8W 0805 R26,R27,R28,R2

    9,R31,R32

    RC0805FR-

    074K7L Yageo

    40 6 RES SMD 1kΩ 1% 1/8W 0805 R30,R38,R39,R4

    1,R42,R43

    RC0805FR-

    071KL Yageo

    41 1 RES SMD 0 Ω 5% 1/8W 0805 R33 RC0805JR-

    070RL Yageo

    42 1 RES SMD 3kΩ 1% 1/8W 0805 R36 RC0805FR-

    073KL Yageo

    43 1 RES SMD 5.7kΩ 1% 1/8W 0805 R37 RC0805FR-

    075K7L Yageo

    44 1 RES SMD 4.87kΩ 1% 1/8W 0805 R40 RC0805FR-

    074K87L Yageo

    45 1 RES SMD 4.3kΩ 1% 1/8W 0805 R44 RC0805FR-

    074K3L Yageo

    46 2 RES SMD 5.1Ω 1% 1/4W 1206 RS1, RS2 RC1206FR-

    075R1L Yageo

    47 3 RES SMD 0.1Ω 1% 2W 2512 wide RS3, RS4,RS5 FC4L64R100FER Ohmite

    48 1 IC AUX Power PD-DSO-12 U1 ICE5GR4780AG Infineon Technologies

    49 1 IC OptoCoupler U2 SFH617A-3X007 Vishay

    50 1 IC REG LINEAR 3.3V 1A SOT223-4 U3 IFX1117MEV33H Infineon Technologies

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    Hardware description of EVAL-M1-CTE610N3

    No. Qty Part description Designator Part number Manufacturer

    TMA1

    51 1 IC TL431DBZR U4 TL431DBZR Texas Instruments

    52 1 IC COMPARATOR VOLT SGL SOT U5 LM393A Texas Instruments

    53 2 IC CIPOS Tiny Module U6,U7 IM393-M6E/F Infineon Technologies

    54 1 DIODE ZENER 22V 500mW SOD123 ZD1 MMSZ525B-7-F Wurth Electronics Inc.

    55 1 DIODE ZENER 10V 500mW SOD123 ZD2 BZT52C10-7-F Diodes Incorporated

    56 1 DIODE FRD 200V 700mA SOD-123 D1 RF071MM2STR ROHM

    57 1 DIODE FRD 1000V 1A DO241AC D2 US1M-E3/61T Vishay

    58 1 DIODE Schottky 100V 3A DO214AB D3 SS3H10-E3/9AT Vishay

    59 1 DIODE Schottky 45V 1.5A

    DO214AC D4

    BYS10-45-

    E3/TR3 Vishay

    60 3 Diode Standard 10V 3A Surface

    Mount SOD323 D5, D6, D7 BAT60A Infineon Technologies

    61 1 NTC thermistors for inrush RT1 NTC5D-20 Yuanlindianzi

    62 1 RECT BRIDGE GPP 800V 15A GBJ BR1 GBJ1508-F Diodes Incorporated

    63 1 FUSE CERAMIC 8A 250V Φ6X30 F1 RO58 /BS1362-

    8A Zhenghao Fuse Co.

    64 1 Common Choke 8108-RC L1 JWMILLER_810

    8 Bourns, Inc.

    65 1 FIXED 2.7uH 4A SMD L2 WE-PD2-M Wurth Electronics Inc.

    66 1 LED RED CLEAR 0805 SMD LED1 LTST-

    C171KRKT Lite-On Inc.

    67 1 LED GREEN CLEAR 0805 SMD LED2 LTST-C171GKT Lite-On Inc.

    67 2 CONN TERM BLOCK 3POS 9.52MM

    PCB J1, J3 1714984 Phoenix Contact

    68 1 CONN RCPT .100" 20 PS DL R/A

    GOLD J2

    SSW-110-02-S-

    D-RA Samtec Inc.

    69 1 Transformer EE13-10P T1 EE13-10P -

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    Reference

    6 Reference

    [1] Datasheet of Infineon CIPOS™ Tiny IPM IM393-M6E

    [2] AN2018-02 EVAL-M1-101T User manual

    [3] MCEWizard User Guide

    [4] MCEDesigner User Guide

    Note: All listed reference materials are available for download on Infineon’s website www.infineon.com/.

    All the iMOTION MADK evaluation board’s User Manuals are available at www.infineon.com/MADK

    All the CIPOS™ IPM’s Datasheets and documents are available at www.infineon.com/IPM.

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    Reference

    Revision history

    Document

    version

    Date of release Description of changes

    1.0 2018-03-15 Draft

    1.0 2018-08-17 Release

  • Trademarks All referenced product or service names and trademarks are the property of their respective owners.

    Edition 2018-08-17

    AN2018-20

    Published by

    Infineon Technologies AG

    81726 Munich, Germany

    © 2018 Infineon Technologies AG.

    All Rights Reserved.

    Do you have a question about this

    document?

    Email: [email protected]

    Document reference

    IMPORTANT NOTICE The information contained in this application note is given as a hint for the implementation of the product only and shall in no event be regarded as a description or warranty of a certain functionality, condition or quality of the product. Before implementation of the product, the recipient of this application note must verify any function and other technical information given herein in the real application. Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind (including without limitation warranties of non-infringement of intellectual property rights of any third party) with respect to any and all information given in this application note.

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    Except as otherwise explicitly approved by Infineon Technologies in a written document signed by authorized representatives of Infineon Technologies, Infineon Technologies’ products may not be used in any applications where a failure of the product or any consequences of the use thereof can reasonably be expected to result in personal injury.