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Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
New European Asphalt Standards
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
What's happening?
From 1 January 2008 specifications for asphalt will change
Out go… BS4987 and BS594 product standards
And in come… European standards BS EN13108 parts 1 to 8, 21 and 22
PLUS… BS 594987 for transport and installation
With PD 6691, the UK guidance document
The SHW, test methods and other standards ALL change at the same time
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
What does this mean for contracting/ installers/ customers?
• They order a product to BS EN 13108
• There is no need to be supply plant specific with the order
• They install the product to BS 594987/ SHW/ Defence Estates specs/ other specs
• BS594987 becomes the reference spec for installation together with PD 6691, the UK guidance document
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS EN 13108 family of standards
BS EN 13108 - 1 asphalt concrete
BS EN 13108 - 2 asphalt concrete for very thin layers
BS EN 13108 - 3 soft asphalt (Nordic countries)
BS EN 13108 - 4 hot rolled asphalt
BS EN 13108 - 5 stone mastic asphalt
BS EN 13108 - 6 mastic asphalt
BS EN 13108 - 7 porous asphalt
BS EN 13108 - 8 reclaimed asphalt
BS EN 13108 - 20 type testing
BS EN 13108 - 21 factory production control
(Products in bold text are available from Lafarge)
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS EN 13108 key differences
Covers only the product in the truck, not the installation
Now a target composition rather than a recipe approach
• Compliance tolerances are given in FPC (EN 13108 : 21)
• Binder content is adjusted for aggregate density
• No corrections for binder or filler content in base/ binder courses – it is target +/- the tolerance
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS EN 13108 key differences
More rigorous product conformity
• Q-Value replaced with Operating Compliance Level (OCL)
• Introduces a mean deviation from target (Product Consistency)
• Still tested and reported by technical
Attestation of Conformity is required by the Producer
• External accreditation still required (ISO 9001:2000) for Factory Production Control (FPC) and Sector Scheme 14.
• Products require Initial Type Testing before they can go on sale
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
Product approval process
Current 2007
1 Propose composition
2 Evaluate/ approve
3 Site trial(s) – 929 etc
4 Testing
5 Evaluation
6 Approval
7 Commence supply
New 2008 onwards
1 Attestation of Conformity
2 Initial Type Testing
3 Sector Scheme 14 + FPC
4 CE marking by notified body (NoBos) if required in future – not a requirement now
5 Commence supply
Type Test is Mix specific - valid for five years
Transferable from plant to plant and contract to contract
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
Description examples
SMA 10 surf 40/60 PSV650/10MM SMA SC 50 PSV 65
HRA 15/10F surf 40/60 rec 15% 0/10MM HRASC 50PEN SF
HRA 35/14F surf PMB perf 35% 0/14MM HP HRASC POLYMER
HRA 35/14 surf 40/60 des 35% 0/14MM HRASC 50PEN DESIGN
HRA 60/32 base 40/60 60% 0/32MM HRABC/RB 50PEN (28MM)
AC 6 med surf 100/150 0/6MM DSC 125PEN BS4987
AC 10 close surf 100/150 PSV60 0/10MM CGSC 125PEN (60PSV) BS4987
AC 14 EME 2 base 10/20 0/14MM EME class 2 10/20PEN
AC 20 dense bin 100/150 0/20MM DBC 125PEN SF BS4987
2008 onwards2007
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
PD 6691:2007
Each product will have a nominated target composition to which conformance tolerances will be applied
Binder content - its expression and the method of calculation based on the relative density of aggregate – back calculation formula
Annexes - give detailed information and guidance in the form of examples on product specifications
• Annex A1 – Asphaltic Concrete and replaces BS4987
• Annex A2 – Hot Rolled Asphalt and replaces BS594
• Annex A5 – Stone Mastic Asphalt
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
PD 6691:2007
Use of Reclaimed asphalt
• Classification system used in EN 13108-8 for foreign matter and binder properties
• Recommended maximum of 10% in S/C and 50% in bases and binder courses
• More than 10% in S/C & more than 20% in bases and binder courses- recovered binder from the mixture - penetration testing
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
Product description mandatory text
Binder Grade
Course type
Size ‘D’
Asphalt type
160/220100/150100/15070/10030/4510/20
BASEBINSURF
3220141062
SMAHRAAC
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
Additional text for UK descriptions
PSV
Miscellaneous
DES
Designed mixtures
EME2HMBHDM
Mix Type
MED/OPENCLOSEDENSE
Grading type
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS 594987
UK only… therefore it’s a British standard
Combination of BS 594 : Part 2 and BS 4987 : Part 2 both of which are withdrawn
Realignment with SHW 900 series
Includes ‘protocols’ for type testing
Includes transport, laying, compaction
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS 594987 Transport and laying
Informative Annexes:
• Annex A
Delivery and rolling temperatures
• Annex B
Rates of spread including HRA, SMA and EME2
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS 594987 Transport and laying
Informative Type Testing protocols:
• Annex C
DBM/HDM/HMB design voids (SHW 929)
• Annex D
DBM/HDM/HMB resistance to permanent deformation (SHW 952)
• Annex E
EME2 design and properties (TRL 636)
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS 594987 Transport and laying
• Annex F
Performance HRA properties (SHW 943)
• Annex G
SMA binder course properties (SHW 937)
• Annex H
HRA Surface course design (BS 598 Pt 107)
• Annex I
Calibration and operation of indirect density gauge
Robert Gossling / Bob Overett September 07 - NEW ASPHALT STANDARDS – 1 JAN 2008
BS 594987 Transport and laying
BS 594987 is intended as the BASELINE document for all applications including:
- roads
- car parks
- footways & cycleways
- play areas etc………
Scheme 16 for Asphalt Laying
- BS 594987 becomes the main Normative reference