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World Class Induction Heating Equipment EUROPE

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Page 1: EUROPEinterpowereurope.com/wp-content/uploads/2014/02/Brochure-IIE.pdf · This unique combination of advanced induction technology ... exclusive “Zone Control” technology for

World Class Induction Heating Equipment

EUROPE

Page 2: EUROPEinterpowereurope.com/wp-content/uploads/2014/02/Brochure-IIE.pdf · This unique combination of advanced induction technology ... exclusive “Zone Control” technology for

Forge Ahead With Interpower

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction Ltd Unit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]

Who We Are Welcome to one of the fastest growing induction heating companies in the

world. For over 15 years Interpower Induction has provided world class

induction mass heating equipment and systems with the highest level of

technology available and a personal service unmatched by anyone else in

the industry. This unique combination of advanced induction technology

and service is a competitive advantage built into everything we provide –

giving you more power to compete in your industry.

We have now established Interpower Induction Europe, a joint venture

manufacturing and service centre, where we are able to provide the full

range of Interpower products and local service in Europe.

Interpower Induction Europe can provide full engineering support and coil

service by skilled staff with in excess of 30 years experience in induction

heating. In addition Interpower Induction Europe offer induction melting

through our sister company Melting Solutions Ltd.

What We Do Interpower Induction systems are installed worldwide for applications

primarily in mass heating, ranging from heating billets that are round, RCS

(Round Corner Square), square, welded tong holds to long bars, heating

of bar ends, plate, rebar, tube/pipe/conduit, and wire. In addition, there

have been hundreds of machines supplied for other applications, such as

annealing, brazing, bending, bonding, curing, coating, coining, crystal

growing, densification, hardening, sintering, and tempering.

Today, we serve hundreds of customers worldwide in forging, automotive,

truck and bus, wind turbine, aerospace, military, railroad, hand tools,

mining, marine and farm machinery and off road vehicle manufacturing

industries.

Zone Control™ We also credit our growth to the development of a unique line of

advanced induction heating equipment and accessories including our

exclusive “Zone Control” technology for billet heating. Instead of one large

power supply inverter with the output power distributed across an entire

coil line, the large inverter is broken down into sections and each section

is connected to a coil. Power is then managed to optimise the power

usage across the line and permit advanced operational features. There

are many benefits from zone control technology, including energy savings

from improved process control.

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Complete Induction Services

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction Ltd Unit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]

Zone Control Technology

Standard Billet & Bar

Heaters

Non Ferrous Heating

Tube, Plate & Wire Heating

Bar End Heating

Material Handling

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FORGING

Interpower Induction USA 3578 Van Dyke • Almont , MI 48003 • USA Phone: +1 810 798 9201 • Fax: +1 810 798 9301 Web: www.InterpowerInduction.com • Email: [email protected]

Zone Control Billet Heating System

Standard Billet Heating System

Copper Tube Annealing System

Billet & Bar Heating Systems Interpower Induction Europe offer fully integrated induction heating systems or complete turn key installations for billets, bars, tubes, pipe and slab, both ferrous and non ferrous, including bar heaters 5 to 5,000 kW, frequencies from 50 Hz to 50 kHz. Bar end heaters with solenoid coil, multi stations, skid coil or choval coil for both horizontal and vertical upsetting, swaging, thread rolling, piecing and heading applications

Advantages:

High efficiency Proven Design Reduced customer start up time Forge shop proven Excellent customer reference list Advanced PLC control, power & temperature control Quick release connections for both power & water World wide customer service support Reliable Heavy Duty Construction, for toughest forging conditions IGBT (Insulated Gate Bi-Polar Transistor) Design

We offer complete automation with auxiliary equipment including bin tippers, bowl feeders, step feeders, pinch roll drives and conveyors, hot end handling, ancillary equipment, cooling systems including pump stations, input transformers and robots.

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction LtdUnit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]

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FORGING

Interpower Induction USA 3578 Van Dyke • Almont , MI 48003 • USA Phone: +1 810 798 9201 • Fax: +1 810 798 9301 Web: www.InterpowerInduction.com • Email: [email protected]

Bar Heating System

Bar End Heating System

Bar End Heating Systems

Interpower Induction offer a range of induction bar end heaters with different coil options to achieve the customer’s required through-put. Dependent on the range of components and the required production rates, we can advise the best options for heating the component range. Options include:

Channel or skid coil, the basic replacement for the traditional fossil fuel furnace, heats the component, making the process less time consuming. The typical channel coil has open ends to allow fast production rates and 30 ends / minute is not unusual for this type of induction coil with an automated handling system.

The more efficient oval coil has closed ends and the component has to be pushed in and out of the coil. Maximum production rate depends on the loading and unloading.

Interpower Induction Europe can offer the complete helicoil (helical coil) range of bar end heaters, from a single station to multiple stations, manual, semi or fully automatic. All systems are designed for tough forging environments and are user friendly.

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction Ltd Unit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]

Heated Product

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The Interpower POWER-LINK 3.0 High Frequency Power

Supplies are all solid-state units employing the latest state

of the art technologies in both power and control electronics.

The units are specifically designed to operate in the

harshest of environments and will provide long term

trouble-free operation.

The basic concept of the units employs a special type of power

transistor called IGBT (Insulated Gate Bi-Polar Transistor) to

allow absolute turn-on and turn-off even at high operating

frequencies. The ability to turn off these devices at any time

during the operating cycle makes this one of the most reliable

systems on the market today.

The control strategy allows for power, voltage or current

control. The power supply can run over a wide range of

frequencies set by the configuration of the heat station.

Our standard scope of supply consist of the units along

with a line disconnect switch, power components,

solid-state controls, and all operator controls and

safety devices.

Energy Saving Power Supplies

Power Supply Range 5 to 5,000 kW, IGBT (Transistor) and SCR Technologies Mains frequencies from 50 Hz to 50 kHz

POWER LINK™

Interpower Induction USA 3578 Van Dyke • Almont , MI 48003 • USA Phone: +1 810 798 9201 • Fax: +1 810 798 9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction Ltd Unit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]

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POWER COIL™

Interpower Induction USA 3578 Van Dyke • Almont , MI 48003 • USA Phone: +1 810 798 9201 • Fax: +1 810 798 9301 Web: www.InterpowerInduction.com • Email: [email protected]

Coils & Coil Repairs

Interpower Induction Europe offer production of new coils as well

as quick turn around times on coil repairs and rebuilds.

Specialising in forging and heat treating coils, Interpower has

developed proprietary coil designs with increased efficiency and

longevity for the demanding standards of today and tomorrow.

Forging Coils

• Wear resistant skid rails

• Quick disconnects for water

• Solid vibratory cast refractory

• High electrical grade copper

• Windings

• Protective covers

Heat treating coils

• Quick disconnect design

• Machined flux concentration for max efficiency

• Experience with various applications for curing, coating,

bonding or tempering

• Various quick-change coil mounting to adapt new coils to an existing output

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction Ltd Unit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]

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LOCATIONS

Interpower Induction USA 3578 Van Dyke • Almont , Michigan 48003 • USA Phone: +1 810-798-9201 • Fax: +1 810-798-9301 Web: www.InterpowerInduction.com • Email: [email protected]

Interpower Induction Ltd Unit E, Dunton Park • Kingsbury Road, Curdworth B76 9EB • UK Phone: +44 1675-477-700 • Fax: +44 1675-470-645 Web: www.InterpowerEurope.com • Email: [email protected]