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EU-RU COORDINATED PROJECT COMPNANOCOMP
Multiscale computational approach to the design of polymer-matrix nanocomposites
NMP4-SL-2011-295355
Denka Hristova-Bogaerds, project coordinator COMPNANOCOMP
DPI Annual meeting, 11 November 2014, Arnhem, The Netherlands
Main goal of the project
This project will develop novel, ground-breaking
modelling and simulation methodology by linking
the microscopic, mesoscopic and macroscopic
levels in a rigorously predictive and
computationally tractable way to address the
structure and properties of industrially highly
relevant nanocomposite materials. Parameters
and functional relations derived from more
fundamental levels will form the input for higher
level modelling techniques with a minimum of
empirical, physically non-meaningful fitting
parameters.
Bridging several length and time scales
Project duration: 1 October 2011 – 1 October 2014Total budget: 2.3 M€ from which 1.5 M€ EU subsidy
2
Coordinated EU-RU project:materials and applications
Nanoparticle filled thermoplastics
• Soft materials with extensivedynamical behaviour (mechanicaland viscoelastic properties)
• Low cross-link density
• Focus material in the project:silica filled elastomers (rubbers) of prime interest to Solvay
• Prime focus of the EU project
Nanoparticle filled thermosets
• Hard, glassy materials withsignificant reinforcing properties
• High cross-link density
• Focus material in the project:carbon filled (fiber reinforced) thermosets of prime interest toGeneral Electric
• Prime focus of RU project
Targeted impact:silica filled tyres
Targeted impact:wind & aerospace sectors
4
Collaborations across the length and time scales
Feedback loop
Atomistic modellingDr. A. Lyulin (TUE)
Structure-propertyrelationships
Prof. Theodorou (NTUA)
Mesoscale modellingProf. Long (CNRS)Dr. Sotta (CNRS)
Continuum MechanicsDr. Hütter (TUE)
Experimental ValidationDr. Delannoy (Solvay)
Feedback loop
Atomistic modellingDr. S. Lyulin (IMC)
Structure-propertyrelationships
Prof. Khokhlov (MSU)
Mesoscale modellingProf. Khalatur (UU)
Continuum MechanicsProf. Potapkin (NRCKI)Prof. J. Kenny (ECNP)
Experimental ValidationDr. Beaumont (GE)
Prof. J. Kenny (ECNP)
Feedback loop
Feedback loop
Silica filled elastomers (rubbers)
Carbon nanotube filled (fibre reinforced) thermosets (epoxy)
5
• Industrial Objective: promote Silica (from Solvay) in truck tyres
• Scientific Objectives :• Obtain simultaneously : decrease of rolling resistance + increase of adhesion
+ decrease of wear.• Building the bridge between model and industrial systems : systematic
experimental and theoretical comparison with same rubber matrix & interface
WearResistance
RollingResistance
WetGrip
100
125
110100100
Carbon Black
Silica
Targeted impact: silica filled tyres
6
The hierarchical approach of computational chemistry and mechanics
Silica filled elastomers
silica structure and polymer dynamics
7
Four interconnected levels of representation
source: NTUA
bulk polymer compressibility and particle‐polymer interactions
8
Numerical modelall parameters of the model knownfrom experiments
Slow units are free to moveLow viscosity and fluid‐like behavior
Picture for T > Tgfluid‐like behavior
Picture for T < Tgsolid‐like behavior
Slow units percolate and cannot moveHigh viscosity and solid‐like behavior
Dynamics close to Tg is strongly heterogeneous with units of 3-5 nm
Polymer behaviour (on a scale of a few nm)
source: CNRS 10
,v,,
Theodorou(WP1)
Long(WP2)
Two-scale model (meso and macro)
hard(glassy bridge)
soft(rubber)
source: TU/e (M. Hütter) 11
Experimental input and model validation
15 nm and 50 nm silica sizehave been prepared
Inter particle distance, particle size and properties are given as reference parameters for the modelling
source: Solvay 12
Silica filled elastomers:highlights of results
Polymer segmental and localdynamics and stresses infilled systems
Adhesion tension andadsorption/desorption rates inconfined polymers Vogiatzis G.G.; Theodorou, D.N.
Macromolecules 2014, 47, 387Guseva, D.V.; Komarov, P.V.; Lyulin, A.V. J.Chem.Phys 2014, 140, 114903
Understanding of the mechanismleading to plasticization in polymers
Polymer dynamics below andabove Tg
Two-scale model, in which allmacroscopic viscoplastic effects(Payne, …) emerge purely frommicroscopic (particle-) component
Experimental input about particlestructure is accounted for
0
1
2
3
4
5
6
7
8
0,1 1 10 100
(%)
G' e
t G''
(MPa
)
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
0,9
tan
G'Exp G'
G''Exp G''
Exp tandExp
13
Improve mechanical reinforcement of wind blades or aircraft components
Increase electrical or thermal conductivitythrough thickness. Alignment of CNTs onepoxy system
Improve the dispersion level of nanoparticlesin epoxy matrix
Input and validation of the modelling
Understand interaction between carbon fibresand nano-filled thermoset resins
Targeted impact:wind & aerospace sectors
Carbon nanotube fibre reinforced thermosets for wind & aerospace applications
Epoxy+CF+CNTs
Epoxy+CF+Si
14
Improved dispersion CNTs alignment
Silica and CNTs reinforcement: 20-50% increase in the E-modulus
Increased conductivity in transversal direction, still not comparable to that along the fibre direction
Input for the modelling is provided
Highlights of results
source: ECNP source: ECNP
source: UU/MSU
15
The Russian part of the project
COMPNANOCOMP“Multiscale theoretical analysis, design and functional virtual testing
of organic matrix nanocompositesfor industrial applications (including optical, electrical and mechanical
properties)”
source: MSU 16
The software
12+ modules based on5 models Quantum Mechanics
Molecular Dynamics and MD-
kMC
Dissipative Particle Dynamics
Finite Element Method
Finite Difference in Time
Domain
source: MSU 17
COMPNANOCOMP output
> 35 conference presentations and 12 scientific papers in highly ranked journals (Macromolecules, Soft Matter, J. Phys. Chem,…)
5 PhD theses
Several exploitable results for further commercialization
18
Doros Theodorou (NTUA)Georgios Vogiatzis (NTUA)Grigorios Megariotis (NTUA)Alexey Lyulin (TU/e)Daria Guseva (TU/e/MSU)Markus Hütter (TU/e)Mykhailo Semkiv (TU/e)Didier Long (CNRS)Luca Conca (CNRS)Paul Sotta (CNRS)Jose Kenny (ECNP)Andrea Terenzi (ECNP)Laura Pepponi (ECNP)Jean-Yves Delannoy (Solvay)Ludovic Odoni (Solvay) Theodosia Kourkoutsaki (GE)Matthew Beaumont (GE)
Alexei Khokhlov (UU/MSU)Pavel Khalatur (UU)Alexey Gavrilov (UU/MSU)Vladimir Rudyak (MSU)Irina Nasimova (MSU)Boris Potapkin (KI/Kintech)Andrey Knizhnik (KI/Kintech)Sergey Lyulin (IMC)
John van Haare (DPI)Hans-Hartmann Pedersen (EC)Eberhard Seitz (PTA/EC)
to all COMPNANOCOMP partners:
Thanks
& to you for your attention!([email protected]; www.compnanocomp.eu) 19
Scientific journal Title and authorsBook “Supercomputer Technologies in Science and Educations”, Moscow: MSU, 2012, p. 184‐195
P. G. Khalatur, A. R. Khokhlov, A. A. Gavrilov, “Unusual forms of self‐assembly in the polymer world”
Soft Matter, 2013, 9, 4067‐4072 A. A. Gavrilov, A. V. Chertovich, P. G. Khalatur and A. R. Khokhlov, “Effect of nanotube size on mechanical properties of elastomeric composites”
Macromolecules, 2013, 46, 4670‐4683
G. G. Vogiatzis and D. N. Theodorou, “Structure of polymer layers grafted to nanoparticles in silica‐polystyrene nanocomposites”
Macromolecules, 2013, 46, 4684‐4690
A. A. Gavrilov, A. V. Chertovich, " Self‐Assembly in Thin Films during Copolymerization on Patterned Surfaces"
Macromolecules, 2013, 46, 6357‐6363
S. V. Lyulin, A. A. Gurtovenko, S. V. Larin, V. M. Nazarychev, A. V. Lyulin, “Microsecond Atomic‐Scale Molecular Dynamics Simulations of Polyimides”
J. Chem. Phys., 2013, 139, 224901‐10
A. A. Gavrilov, Y. V. Kudryavtsev, A. V. Chertovich, “Phase diagrams of block copolymer melts by dissipative particle dynamics simulations”
Macromolecules, 2014, 47,387−404
G. G. Vogiatzis and D. N. Theodorou, “Local Segmental Dynamics and Stresses in Polystyrene–C60 Mixtures”
J. Chem. Phys, 2014, 140, 114903‐14
D. V. Guseva, P. V. Komarov and A. V. Lyulin, “Molecular‐dynamics simulations of thin polyisoprenefilms confined between amorphous silica substrates”
Polymer Science, Ser. A, 2014, 56(1), 90‐97
A. A. Gavrilov, A. V. Chertovich, “Computer simulation of random polymer networks: Structure and properties”
Soft Matter, 2014, 10, 1224‐1232S. V. Lyulin, S. V. Larin, A. A. Gurtovenko, V. M. Nazarychev, S. G. Falkovich, V. E. Yudin, V. M. Svetlichnyi, I. V. Gofman and A. V. Lyulin, “Thermal properties of bulk polyimides: Insights from computer modeling versus experiment”
RSC Advances, 2014, 4, 830‐844S. V . Larin, S. G. Falkovich, V. M. Nazarychev, A. A. Gurtovenko, A. V. Lyulin, S. V. Lyulin, “Molecular‐dynamics simulation of polyimide matrix pre‐crystallization near the surface of a single‐walled carbon nanotube”
Macromolecules, 2014, 47, 6964 ‐ 6981
D. N. Theodorou, G. G. Vogiatzis and G. Kritikos, “Self‐Consistent‐Field Study of Adsorption and Desorption Kinetics of Polyethylene Melts on Graphite and Comparison with Atomistic Simulations”