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ET 494 Senior Design II Fall 2013 By: Justin Cifreo, Benjamin Gabriel, Nathan Taylor Instructor: Dr. Cris Koutsougeras Advisor: Dr. Junkun Ma Mechanical Engineering Technology Southeastern Louisiana University SOLAR POWERED HVAC SYSTEM

ET 494 Senior Design II Fall 2013 By: Justin Cifreo, Benjamin Gabriel, Nathan Taylor Instructor: Dr. Cris Koutsougeras Advisor: Dr. Junkun Ma Mechanical

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ET 494 Senior Design II Fall 2013By: Justin Cifreo, Benjamin Gabriel, Nathan TaylorInstructor: Dr. Cris KoutsougerasAdvisor: Dr. Junkun MaMechanical Engineering TechnologySoutheastern Louisiana UniversitySOLAR POWERED HVAC SYSTEM 1PURPOSE The objective of this project is to research and design a solar heating, ventilation, and cooling system that will reduce Southeastern Louisiana Universitys energy consumption.2

3

Overlay of System on Site4

CURRENT CONDITIONPresent HVAC system in use

5GREENHOUSESCurrently use propane fueled convection heaters

6CHALLENGESHeat Load Calculation

Ventilation Flow Rates

Chiller Size Availability

Control Design

Unknowns 7

Solar Panels SelectionManufactured by SchucoSolar Thermal PanelsArray of 5 PanelsMixture of Propylene 79.2% Efficiency Rating Glycol and Water

8SOLAR ABSORPTION PANEL

9COMSOL PROTOTYPE10

Finished Solar Panel Array Mounted Atop Steel Structure11

HEAT EXCHANGERSManufactured by Schuco Plate-Style heat exchangersTransfer heat gathered by propylene glycol to water

12HOT WATER STORAGE TANKManufactured by Lochinvar1,000 Gallon CapacityProvides latent heat storage

13

CHILLER CHARACTERISTICSAdsorption

Silica gel

Efficiency

Operating Temperatures

Operating Conditions

14CHILLER CHARACTERISTICS cont.Environmentally friendlyTemperature rangeNoiseSmall electricity consumptionDurabilityMaintenance Lifespan

15CHILLER EFFICIENCY

16Chiller AvailabilityOld Chiller LineNew ADCM7 Chiller line178 min cycle timeLimited availability

New ADCM7 Chiller Line release

1-40 TR @ 1k 1.5k/ton

Cycle Time 2 min.4 times

COOLING TOWER AND PONDUtilization of a cooling tower with the adsorption chillerAssists in cooling process of the chiller condenser

18

EXTERIOR GEOTHERMAL HEAT SINK19

HEAT LOSSTwo types of building materialConcrete Masonry Units (CMUs)Nominal size 1688 inchInsulated Metal Panels (IMPs)26 gauge metalSandwiched Insulation 20

Heat Loss AnalysisU-values & R-valuesDoors, Windows, Walls,Ceilings & FloorsInfiltration

21

Heat Loss Calculation22

Heat Lost or Gained During Fluid Transfer23

OVERALL SYSTEM CONTROL

24OVERALL SYSTEM CONTROL25

OVERALL SYSTEM CONTROL26

DELIVERABLES/ SOLUTIONSResearched existing solar heating and cooling systems on the market Came up with a theoretical solar HVAC system schematic Measure interior volumes of all facility spaces for heat load calculation Measure area of exterior walls for heat values Measure windows and doors for heat values Log present and future equipment for heat gains 27DELIVERABLES Cont.Obtain heat load and flow rate equations Make excel spreadsheet for heat load calculation and flow rate analysis Research heat exchangers and design simple heat exchanger in COMSOL Research duct flow rate calculation, material selection, and geometry specifications Design and analyze simple solar heating panel in COMSOLDesign system control layout and flow charts for system

28DELIVERABLES Cont.Complete system specification Calculate overall system costBuild table-top model of HVAC systemMake specification sheet for system componentsContact local HVAC professional 29TIMELINE1/25System introductory meeting with Mr. Byron Patterson and Dr. Junkun Ma, obtained floor plan and area measurements1/28Solar HVAC systems researched1/30Researched different solar energy collector units, selected rough schematic system diagram 2/1Collected height measurements at project site, calculated volumes for heat calculations 2/6Visio schematics constructed to present to Mr. Byron2/7Meeting with Dr. Ma, discussed system components and operations of components30TIMELINECont.2/27Brainstorming meeting Mr. Byron, Dr. Ma, Dr. Rode3/6Biology building system walkthrough 3/8Calculate total heat of each volume section, learn heat flow analysis, take pictures Biology Building3/13Meet with Byron to solidify specifications3/14Calculate and analyze individual system components3/20Meet with Byron and Dr. Ma to get input and take next step in design31TIMELINECont.3/27Discussed back tracking, heat load and general duct work design4/11Researched duct work and sizing along with heat load factors4/18Created excel spreadsheet4/20Collected wall, window, and equipment loads5/3Calculate Total Heat Load 5/10Set up Sensors ( Humidistat, Thermometer)32TIMELINECont.FallObtain and Learn Manual J for heat load

FallContact local HVAC professional

FallConstruct table-top system model

FallAnalyze system design compared to available system componentsFallControl

33REFERENCES34Engineeringtoolbox.comModern Refrigeration and Air Conditioning 18th editionShuco USALochinvar CorporationAdsorptionchiller.comManual J: Calculating Heat Losses, Manual 3, Sixth Edition35