Estimate Construction Waste China

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    Resources, Conservation and Recycling 74 (2013) 2026

    Contents lists available at SciVerse ScienceDirect

    Resources, Conservation and Recycling

    journal homepage: www.elsevier .com/ locate / resconrec

    A model for estimating construction waste generation indexfor building project in China

    Jingru Li, Zhikun Ding, Xuming Mi,Jiayuan Wang

    College of Civil Engineering, Shenzhen University, Shenzhen 518060, China

    a r t i c l e i n f o

    Article history:

    Received 7 October 2012

    Received in revised form 17 February 2013Accepted 20 February 2013

    Keywords:

    Waste generation pergross floor area

    (WGA)

    Theamount of constructionwaste

    Material waste rate (MWR)

    Building

    China

    a b s t r a c t

    The increasing construction and demolition (C&D) waste causes both cost inefficiency and environmental

    pollution. Many countries have developed regulations to minimize C&D waste. Implementation ofthese

    regulations requires an understanding ofthe magnitude and material composition ofwaste stream. Con-

    struction waste generation index is a useful tool for estimating the amount of construction waste and

    can be used as a benchmark to enhance the sustainable performance ofconstruction industry. This paper

    presents a model for quantifying waste generation per gross floor area (WGA) based on mass balance

    principle for building construction in China. WGAs for major types ofmaterial are estimated using pur-

    chased amount ofmajor materials and their material waste rate (MWR). The WGA for minor quantities

    of materials is estimated together as a percentage of total construction waste. The model is applied to

    a newly constructed residential building in Shenzhen city of South China. The WGA of this project is

    40.7 kg/m2 , and concrete waste is the largest contributor to the index. Comparisons with transportation

    records in site, empirical index in China and data in other economies reveal that the proposed model is

    valid and practical. The proposed model can be used to setup a benchmark WGA for Chinese construction

    industry by carrying out large-scale investigations in the future.

    2013 Elsevier B.V. All rights reserved.

    1. Introduction

    Constructionand demolition (C&D) waste hasbecome an impor-

    tant issue not only from the perspective of cost efficiency but

    also due to its adverse effect on the environment. In an attempt

    to protect the environment and to improve sustainability of the

    construction industry, many countries and regions have devel-

    oped various regulations and initiatives to minimize C&D waste.

    In the United Kingdom, the Code for Sustainable Homes makes on-

    site waste minimization, sorting and recycling obligatory (United

    Kingdom Government Department for communities and Local

    Government, 2006). Several regulations have existed to control

    C&D waste in Hong Kong (Tam and Tam, 2008a). As an exam-

    ple, waste management plan is compulsory for all construction

    projects in Hong Kong since 2003 (Tam, 2008b). The Brazilian Envi-

    ronmental Protection Agency published Resolution 307 in 2002,

    whichrequires alllocal authorities to prepare andexecute plans for

    the sustainablemanagementof C&Dwaste (Brazilian Government-

    Environmental Protection Agency, 2002). In mainland China, the

    Administration of Urban Construction Garbage was promulgated

    in 2005 to promote a series of local regulations on C&D waste

    Corresponding author. Tel.: +86 755 26732840; fax: +86 755 26732850.

    E-mail address: [email protected] (J. Li).

    management (Ministry of Housing and Urban-Rural Development

    of the Peoples Republic of China, 2005).

    However, implementation of these provisions requires an

    understanding of the magnitude and material composition of the

    waste stream(Cochran and Townsend,2010). A constructionwaste

    management plan, for example, requires contractors to estimate

    the quantity of total construction waste and its main components

    at the planningphase, which willfacilitate waste reduction, reusing

    and recycling during the construction process.

    A number of researchers were aware of this situation and con-

    centrated on quantification of C&D waste in various countries

    (Llatas, 2011). These studies can be divided into two categories:

    studies that determine an overall C&D waste generation amount

    in a region (e.g. Bergsdal et al., 2007; Cochran et al., 2007;

    Franklin Associates, 1998; Kofoworola and Gheewala, 2009; Yost

    and Halstead, 1996) and those that measure C&Dwaste generation

    index at project sites (e.g. Bossink and Brouwers, 1996; Formoso

    et al., 2002; Poon et al., 2004a; Skoyles, 1976). In the second

    category, most of researchers discussed the construction waste

    generation index as estimation of this index is more difficult than

    demolition waste generation index.

    The constructionwaste generationindex is identifiedas a mean-

    ingful tool to promote construction waste management. It can be

    applied to predict the amount of construction waste generated in a

    project, which will assist project stakeholders to prepare appro-

    priate waste management plans. Comparing the index between

    0921-3449/$ seefrontmatter 2013 Elsevier B.V. All rights reserved.

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    J. Li et al. / Resources, Conservation and Recycling74 (2013) 2026 21

    differentprojects canhelp project stakeholders to gainmore insight

    about their construction waste management performance and to

    review the effectiveness of construction waste management prac-

    tices. Moreover, the amount of construction waste generated in a

    region or a country can also be estimated by employing the index

    and construction area (Cochran et al., 2007).

    However, the consideration on construction waste manage-

    ment is fairly negligible in mainland China. Low awareness of

    sustainable construction accounts for the deficiency of data about

    the amount of construction waste either at a macroscopic level

    or a microscopic level. A widely cited construction waste gener-

    ation index, 5060 kg/m2, was provided by Lu (1999) based on

    empirical estimationwithout detailed interpretation. However, the

    waste generation index will vary in a wide range with construc-

    tion technology, structure type, building occupancy, and especially

    management level (Li et al., 2010). The above empirical index

    reveals limited information for project stakeholders for under-

    standingthe magnitudeand compositionof constructionwaste and

    preparing an appropriate construction waste management plan. In

    particular, the culture and common practices of the construction

    industry in China may not be entirely similar to other economies.

    Thus, an approach to the measurement of a construction waste

    generation index for the Chinese construction industry should be

    investigated.Given the situation, the objective of this research is to present a

    practical and simple model for measuring the construction waste

    generation index for building projects in China. The study is struc-

    tured in four parts. The first part includes a literature reviewon the

    quantification of construction waste. The second section describes

    the approach to measuringthe waste generation index for building

    construction. Then, the method is illustrated using a newly con-

    structed residential building project in Shenzhen, China. Finally, all

    the findings are discussed in detail and conclusions are drawn.

    2. Reviews

    2.1. Main constructionwaste generation indexes

    Amounts of construction waste generation have received sig-

    nificant attention because this information is a prerequisite to

    developing appropriate solutions for managing waste. A variety

    of researchers have developed different methodologies to quan-

    tify construction waste. As mentioned above, these studies can

    be divided into two categories: studies that determine an overall

    waste generation amount in a region and those that measure the

    waste generation index at a project site.

    Of the second category, some studies investigated material

    waste rates (MWR),which are thepercentages of waste materialto

    purchased material or required by the design, to indicate thewaste

    generation level of construction projects. For an example, Skoyles

    (1976) measured the MWRof major materials in UK and found thepercentages of waste materials ranged from 2 to 15%, on average

    double the losses generally assumed. Enshassi (1996) found from

    a study in the Gaza strip that the materials loss was approximately

    3.611%. Formoso et al. (2002) indicated that the waste rate of

    materials in theBrazilian building industry was fairlyhigh and var-

    ied widely across different projects. Bossink and Brouwers (1996)

    revealed that approximately 110% of the purchased construction

    materials (by weight) was left as waste. In Hong Kong, Poon et al.

    (2004b) identified the material waste levels of various trades for

    public housing and private residential buildings. Tam et al. (2007)

    investigated waste levels of five major types of construction mate-

    rial in terms of subcontracting arrangements and project types.

    Other studies derived a waste generation index using the vol-

    ume or quantity of waste generated per gross floor area (WGA).

    Poon et al. (2004a) calculated the WGAs for two public housing

    construction sites as 0.14 m3/m2 and 0.21m3/m2. In China, Luet al.

    (2011) performed a total of five measurement exercises to inves-

    tigate the WGAs of four typical trades. Llatas (2011) developed a

    model to estimate WGA and applied to a dwelling project in Spain.

    A WGA of 0.1388 m3/m2 was obtainedfrom the case study. Another

    study in Spain derived a WGA as 0.1075m3/m2 from a newly

    constructed residential building that generated waste of approx-

    imately 172.2m3 on a total of 1600m2 floor area (Sols-Guzmn

    et al., 2009).

    2.2. Measurementmethod of these constructionwaste generation

    indexes

    In addition to different units of measure, the above studies also

    adopted varied approaches to measuringconstruction waste gener-

    ation indexes. They reached their objectives using three different

    approaches: (1) field monitoring; (2) interviews and (3) material

    balance.

    The first approach collects data by conducting field monitoring

    because direct records of constructionwaste amounts are generally

    unavailable at sites. Skoyles (1976) and Enshassi (1996) measured

    the MWRby comparing contractors records of delivery with mea-

    surements of finished work. Formoso et al. (2002) investigated theoccurrence of material waste in Brazil by direct observation of sites.

    Bossink and Brouwers (1996) sorted and weighed all construction

    waste materials at five housing constructionsites. This method was

    also adopted by Lu et al. (2011). Poon et al. (2004a) conducted

    regular site observations at construction sites and collected data

    by visual inspection, tape measurements and truck load records.

    The quantities of waste were calculated by multiplying the truck

    volume and the total number of trucks used for waste disposal.

    Apart from this type of hard methodfor measuringwaste, soft

    methods, such as questionnaire surveys and interviews, have also

    been adopted (Lu et al., 2011). For example, Poon et al. (2004b)

    identified the waste levels of various trades based on site observa-

    tions and interviews with professionals. Tam et al. (2007) collected

    the waste levels of five major types of construction material frominterviews with project managers.

    Another approach quantifies the construction waste generation

    index based on the material balance principle. This approach con-

    siders the fact that after the building materials are delivered to

    the site, part of the materials are incorporated into the building

    structure during construction, and the remainder is discarded as

    wreckage waste or package waste on site (Cochran and Townsend,

    2010). Sols-Guzmn et al. (2009) identified three categories of

    waste in the construction process: demolished, wreckage and

    package waste. They quantified these three types of waste by mul-

    tiplying the quantities of material used in structural elements with

    the corresponding transformation coefficients. The material used

    in each structural elements is obtained from the budget document.

    These coefficients were estimated from the Andalusian Construc-tion Costs Database and the guidelines of an expert team. Llatas

    (2011) further applied the approach to quantify the amount of

    waste expected in eachbuilding element according to the European

    Waste List.

    To quantify construction waste by carrying out field observa-

    tion, on-site sorting, weighing and monitoring related documents

    is a relatively accurate method but requires a great deal of time

    and human resources. This approach requires field monitoring to

    continue until the end of construction activity in order to obtain

    the total quantity of waste generated on the site. This require-

    ment is one key reason that only a few sample construction sites

    were investigated in previous researches (Bossink and Brouwers,

    1996; Poon et al., 2004a). Furthermore, our previous experimental

    research also found that on-site sorting and weighing occupy too

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    much space and manpower and thus would encounter difficulties

    forbulky waste streams on large constructionsites (Lu etal.,2011).

    Measuringwasteas thedifference between theamountof materials

    effectively purchased and the actual quantities used in building is

    adopted by Skoyles (1976) and Enshassi (1996). However, Skoyles

    (1976) also pointed out that bills of quantities in tendering doc-

    uments only provided basic measurements of a project and the

    measurement had to be repeated between 15 and 20 times during

    the building process. The repeated measurements greatly increase

    the difficulty in monitoring waste by comparing contractors deliv-

    ery records with measurements of finished work.

    By contrast, quantifying the construction waste based on the

    material balance principle is a more practical substitute for large

    construction sites. In particular, this method can estimate the gen-

    eration index for each waste component, in additionto total waste,

    which facilitates stakeholders to develop their waste reuse or

    recycling plans. However, the process of gaining reasonable trans-

    formation coefficients such as those in Sols-Guzmns study is a

    critical problem. In the next section, the details of our approach

    will be presented.

    3. Methodology

    Thissectionpresentsa newmodel to quantifyingWGA for build-

    ing construction based on the mass balance principle. The model

    costs less time and manpower to collect data than many exist-

    ing methods, which makes it suitable to be used in conducting

    large scale statistical investigations. The application of the model

    includes five phases:

    (1) Listing the major types of construction material;

    (2) Investigating the purchased amount of these major materials;

    (3) Investigating the actual MWRof each type of material listed in

    phase 1;

    (4) Estimation of the percentage of the remaining wastes;

    (5) Calculating the total WGA and the WGA for each type of mate-

    rial.

    The first thing to notice is that this study will measure the WGA

    by weight, although the majority of the aforementioned studies

    calculated WGA by volume (Llatas, 2011; Poon et al., 2004a; Sols-

    Guzmn et al., 2009). Poon et al. (2004a) collected data by visual

    inspection, which is more convenient to calculate the quantities

    of waste by volume. Llatas (2011) stated that volume is a valuable

    datum that facilitates estimation of the size and numbers of con-

    tainers. However, the density of the mixed waste may vary broadly

    withvarious compositions,whichwill cause difficulty in comparing

    the waste generation levels between different projects. Moreover,

    the landfill fee in Chinais applied by weight using weight machines

    at landfills. Thus, WGA by weight is considered in this study.

    3.1. Listing the major types of constructionmaterial

    Although buildings across the world is varied in building

    structure and construction techniques, typical construction waste

    components include concrete, brick and block, steel reinforcement,

    timber, cement and mortar, ceramic tile, plastic and cardboard

    packaging materials, etc. (Bossink and Brouwers, 1996; Formoso

    et al., 2002; Poon et al., 2004b; Tam et al., 2012). However, the

    proportions of these components may vary within a large range in

    different countries and regions.

    In China, multilayer or high-risebuildings comprisethe majority

    of newly constructed buildings due to the highpopulation densities

    of cities. The reinforced concrete structure is most popular in these

    buildings. Thus, waste material is mainly sourced from concrete

    Table 1

    The major materials using in building construction projects.

    No. Material Note

    1 Concrete The major material of concrete work

    2 Steel bar The major material of concrete work

    3 B rick and block The m ajor mater ialo f m aso nr y work

    4 Timber formwork The major material ofconcrete work

    5 Mortar The major material of w et trades of finishing w ork

    6 Tile The major material of wet trades of finishing work

    work, masonry work, timber formwork, and the wet trades of fin-

    ishing work, suchas screeding, plastering andtile laying (Poonetal.,

    2004b). Other small amounts of waste come from water and wire

    pipes, packaging material and other small goods. It is obvious that

    the major types of construction materials, such as concrete, timber

    formworkand steel bar, are the major source of constructionwaste

    (Li et al., 2010).

    For the popular reinforced concrete framework buildings in

    China, the major materials consist of concrete, steel bar, brick and

    block, timber formwork, mortar and tile, as listed in Table 1.

    3.2. Investigating purchased amounts of major materials

    Theamountof materialpurchased canbe collected fromthe pur-

    chasing records of finished projects or from the budget documents

    of ongoing projects. The amount in the budget document gener-

    ally includes normal material loss during construction and thus is

    close to the actual purchased amount. Because most types of mate-

    rial are purchased batch by batch in China, a situation in which

    the purchased material will significantly exceed the demand will

    rarely occur. Even if this situation occurs, the extra amount can be

    returned to the supplier. Thus, this situation is not considered in

    this study.

    3.3. Investigating actual MWR

    MWR is measured by dividing the amount of waste by either

    the amount of purchased material (Bossink and Brouwers, 1996;

    Enshassi, 1996; Poon et al., 2004a; Skoyles, 1976; Tam et al., 2007)

    or the amount of material required by the design (Formoso et al.,

    2002). The two possible rates will differ to a very small extent

    unlessthe rate is quite huge, forexample,73.7% forcement in Brazil

    (Formoso et al., 2002). To facilitate the intuitive understanding and

    estimation of project stakeholders, MWRis evaluated as the ratio

    of waste material to purchased material expressed as a percentage

    in this study.

    As mentioned in Section 2.2, two different methods have been

    adopted to measure MWR: hard methods, such as field monitor-

    ing (Bossink and Brouwers, 1996; Enshassi, 1996; Formoso et al.,

    2002; Poon et al., 2004a; Skoyles, 1976), and soft methods, suchas interviews (Poon et al., 2004b; Tam et al., 2007). In this study,

    the MWR on each site is obtained from the project managers

    estimation. In China, the project manager is the core person of

    a construction project, who is fully responsible for project cost,

    schedule and quality. Thus, project managers estimation is gen-

    erally believable. In addition, there are other benefits to obtain an

    estimation of the MWRfrom the project manager.

    (1) It can minimize time and cost involvement of investigation. As

    discussed above,field monitoring takes a great deal of time and

    human resourcesand thereforeencounters difficulties for bulky

    waste streams on large construction sites, such as multilayer or

    high-risebuildings in China. In contrast, interviews withproject

    managers and related managers have been verified as a valid

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    alternative approach (Poon et al., 2004b; Tam et al., 2007), and

    can be used to collect data during a short time period.

    (2) Actual MWRinstead of normal MWRis obtained. Although the

    normal MWRcan be acquired from the Construction Norm (Lu

    et al., 2011), our previous study revealed that MWRs in actual

    construction practice significantly differ with that in the Con-

    structionNorm (Lietal.,2010). Thus, usage ofthe actualMWRis

    moreaccurate for estimating theconstructionwaste generation

    index.

    3.4. Estimation of the percentage of remaining wastes

    In addition to the waste generated from the major materi-

    als listed in first phase, there are also numerous types of small

    quantities of waste, such as cardboard packaging, plastic pile, iron

    wire, and so on. These remaining wastes include numerous cate-

    gories, but comprise only a small part of the total waste by weight.

    Among them, a small part of valuable waste, such as cardboard

    packaging, may be voluntarily collected by site workers and resold

    to secondhand buyers. Other remaining wastes may generally be

    mixed together and are difficult to reuse or recycle on-site. Thus,

    estimation of the remaining wastes by category is time- and cost-

    consuming and unworthy.

    In this study, these remaining wastes are estimated together by

    the project manager. It is assumed to be a certain percentage of the

    total waste. Our previous study revealed that the waste generated

    from major materials accounts for nearly 90% of the total construc-

    tion waste (Li et al., 2010). Bossink and Brouwers (1996) echo the

    estimationthat the majorityof constructionwaste, excludingpack-

    ing waste and small fractions waste, weighs nearly 90% of the total

    amount of constructionwaste in the Netherlands. It canbe deduced

    thatin thissituation these remaining wastes occupy approximately

    10% of the total waste.

    3.5. Calculation of WGA

    In the first step, the total construction waste generated on site

    is calculated using Eq. (1):

    WG =

    n

    i=1

    Mi ri +W0 (1)

    where WG refers to thetotal constructionwaste generated fromthe

    project by weight (kg), Mi means the purchased amount of major

    material i in the identified list by weight (kg); ri i s the MWR of

    major material i; W0 is the remaining waste; n is the number of

    major material types.

    In the second step, the total WGA is calculated using Eq. (2):

    WGA =WG

    GFA (2)

    where GFA means the gross floor area of the building project (m2).

    For the third step, the WGA for major material i is calculated

    using Eq. (3):

    WGAi =(Mi ri)

    GFA (3)

    4. Case study

    Themethod presentedin the above section is applied to a newly

    constructed building project in Shenzhen, a metropolis in South

    China. The project is a residential building withreinforced concrete

    framework. The detailed characteristics are illustrated in Table 2.

    To collect related data, our research team visited the con-

    struction site twice during March 2009. On the first visit, a short

    interview was carried out with the project manager and site man-

    agers. The objective of the interview was to introduce our research

    and to explain the data we needed. We explained the implica-

    tions of these data and then discussed the availability of these data

    with the managers. One week later, our research team returned

    with a questionnaire and collected all the required data from the

    project manager. The project manager first confirmed that the

    major materials on this project included the six types of mate-

    rials as listed in Table 1. He provided the purchased amount of

    thesemajor materialsfrom procurement records andestimatedthe

    MWR for each major material. He also agreed that the remaining

    wastes accounted for approximately 10%of the total waste. Table 2

    presents the data collected.

    It should be noted that the amounts of purchased material

    (shown in the third column) are measured in different units; for

    example, concrete is measured in cubic meters (m3) and form-

    work in square meters (m2). These measurements are original data

    drawn from procurement records. To calculatethe mass of WG, the

    amount is uniformly transformed into tons using the density and

    thickness of each material, if necessary.

    Our research team calculated the total WGA and the WGA for

    each major material (illustrated in Table 2) and then discussed the

    results withthe project manager. The project manager verified that

    the method is easy to understand and implete in site.It can be noted from Table 2 that the total WGA is 40.7kg/m2.

    Concrete is a major contributor to total WGA, accounting for 43.5%

    of the total WGA. The second major generator is timber formwork,

    at 7.6 kg/m2, followed by steel, brick and block and mortar. WGA

    for tile is least at only 0.5 kg/m2.

    5. Discussion

    5.1. WMR and WGAfor each major material

    Concreting is a major building construction process. Shenzhen

    requires theuse of ready-mixed concrete in the entireconstruction

    projects. Concrete waste is mainly sourced from excessive order-ing, overfilling the formwork, broken formwork and redoing due

    to poor quality. It is estimated that the WMRof concrete on this

    site is only 1%, far lower than the 3% in Netherlands (Bossink and

    Brouwers, 1996) and 35%in HongKong(Poon et al., 2004b). How-

    ever, the amount of purchased concrete accounts for 85% of the

    total amount of purchased material by weight. Due to this, con-

    crete waste generated per gross floor area occupies nearly half of

    the total WGA.

    Due to inexpensive, lightweight and easy to cut, timber form-

    work is widely used in construction projects in China. Timber

    formwork is a type of revolving material, which will not be incor-

    porated into the building during the construction process. It will

    be discarded as waste, generally after being revolved five to ten

    times. Thus, its waste material amount is quite large. In addition,the WGA for timber formwork is in directrelationto the number of

    reuses times. If the timber formwork revolves only five times due

    to low durability, then it will generate twice the amount of waste

    as it revolved ten times. In this project, the timber formwork was

    revolved an average of seven times. However, approximately 20%

    of the timber formwork revolved only 34times andwas reused in

    other projects after finishing concrete work. The MWRis estimated

    as 80%.

    Steel reinforcement bars are one of the principle materials in

    building construction. Steel bar waste is mainly generated from

    on-site cutting. A small amount results from abortive work. In this

    project, the MWR of steel bar was 3.0%, slightly lower than the

    35% in Hong Kong (Poon et al., 2004b). The project manager also

    asserted that the MWRwas at a relatively low level in China. The

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    Table 2

    WGA fora residential building in Shenzhen.

    General information Building occupancy: residential building

    Structure form: reinforced concrete framework

    Underground/aboveground floors: 2/32

    Gross floor area (GFA): 76117.7 m2

    Commencement date/investigation date: May 2007/March 2009

    Project progress Foundation: finished Building structure: finished

    Masonry: finished Plastering: finished

    Tiling: ongoing

    Material MWR (%) Amount purchased Amount purchased (t) WG (t) WGA (kg/m2)

    Concrete 1.0 56,011 m3 134426.4 1344.2 17.7 43.5%

    Steel bar 3.0 10,204 t 10204.0 306.1 4.0 9.8%

    Brick and block 5.0 6511 m3 5208.8 260.4 3.4 8.4%

    Timber formwork 80.0 60,020 m2 720.2 576.1 7.6 18.7%

    Mortar 4.0 6500 t 6500.0 260.0 3.4 8.4%

    Tile 4.0 45,568 m2 1002.5 40.1 0.5 1.2%

    2786.9 36.6 90.0%

    W0 309.7 4.1 10.0%

    Total WGA 3096.5 40.7 100.0%

    low MWRof steel bar leads to a low WGA, although its purchased

    amount is the second largest. Its WGA is 4.0 kg/m2, only half of the

    WGA for timber formwork.Brickand block aremainly usedin masonrywork. A combination

    of causes can lead to the waste of brick and block. Most loss hap-

    pens during delivery, handling, and transportation, suchas damage

    during loading and unloading, broken brick and block due to over-

    stacking, cuttingdue to lackof modularcoordination, over-ordering

    brick and block leftover as waste. The MWRfor brick and block can

    vary within a wide range depending on the skill and responsibil-

    ity of the workers. On the investigated site, the MWRis 5.0%, far

    higher than 2.0% from the Shenzhen Construction Norm. Although

    the site managers required the subcontractor workers to save as

    much material as possible, the workers still paid little attention to

    theirperformance. Thelow price of thematerial andlow awareness

    about the environmental management are two critical reasons for

    this apathy.Controlling the use of mortar on site is relatively difficult

    because this material is used in several processes, for example,

    masonry work, plastering and floor rendering. In situ production

    of mortar commonly exceeds the demand because it is difficult to

    accurately estimate the amount needed by each work team. The

    surplus mortar will become waste. Waste is also generated when

    mortar overflowsthe wheelbarrow during transportation. Dropped

    mortar during masonry and plastering will also be wasted if not

    reclaimedin time. In this site, the MWRof mortarwas 4.0% at aver-

    age, similar to that in Hong Kong (Poon et al., 2004b) and the UK

    (Skoyles, 1976). Fortunately, the constructionindustryin Shenzhen

    has begun usingready-to-use mortar as required since 2011, which

    will help to reduce mortar waste.

    In China, residential buildings are commonly sold without fineindoor finishing. Tile is applied only in public spaces, such as cor-

    ridors and stairways. Tile waste is mainly sourced from cutting to

    fit the building modular. The MWRin this project was estimated

    at 4.0%, lower than the 68% in Hong Kong (Poon et al., 2004b).

    According to the managers, many irregular spaces and a variety of

    paving patterns caused the high waste level, though the WGA for

    tile was considerably smaller.

    Of thesix major materials, concrete, brick andblock, mortarand

    tile are inert materials, which are suitable for producing recycled

    construction materials, such as recycled brick, recycled aggregate,

    recycled concrete, and so on. Their generation accumulates up to

    60% of the total waste in this project. However, this type of waste

    is commonly deposited in public landfills in China. On one hand,

    the original material is dissipating, coupled with the extensive

    Table 3

    Actual amount of waste material from records.

    Material Amount

    recorded

    Amount

    recorded (t)

    WGA

    (kg/m2)

    Steel bar 390 t 390 5.1

    Timber formwork 42,000 m2 504 6.6

    Mixed waste 260 m3 390 5.1

    development and redevelopment of the city. On the other hand,

    there is not yet enough capacity to recycle such a large quantity of

    inert construction waste. More effort has to be devoted to fill this

    gap in China.

    Wasted steel bar and large panel timber formwork will be col-

    lected and resold to secondhand buyers or recycling companies.

    Wastesteel bar generallycosts halfof the originalmaterial. Because

    of its high value, more than 90% of waste steel bar is elaboratelyrecycled.

    5.2. Comparison with transportation records in the project

    The selected building project was at a finishing stage during

    the investigation. Masonry and plastering work had been finished,

    and 90% of the tiling work had been completed. As the majority of

    the construction work was finished, our research team reviewed

    the resale and transportation records to find the actual amounts of

    waste material and the data are illustrated in Table 3. To measure

    by weight, the amount is uniformly transformed into tons using the

    density and thickness of each material, if necessary. The density of

    mixed waste is assumed to be 1.5 ton/m3.

    The recorded amount of steel is 390 ton and it is higher thanthe 306 ton estimated by our method. This deviation derives from

    the slight underestimation of the MWR by the project manager.

    The actual MWRdeduced from the records is up to 3.8%. However,

    the difference between the two WGAs is only 1.1kg/m2, which

    accounts for 23% of the total WGA. This deviation has a limited

    effecton the total WGA. As mentionedabove, it is difficultto find an

    extremely accurate waste rate unless the entire work is monitored

    up to the end and all related documents are collected. Estimation

    of MWRby project manager is not very precise but is a practical

    alternative.

    The amount of timber formwork in the record is approximately

    504 ton, lower than our estimate of 576 ton. Two reasons may

    causethis difference. First, our estimationincludes all timber form-

    work waste, such as deteriorated large panels and cutting margins.

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    Table 4

    Calculation of normal WGA.

    Material Normal

    MWRa (%)

    The amount

    purchased (t)

    WG (t) WGA

    (kg/m2)

    Concrete 1.5 134426.4 2016.4 26.5

    Steel bar 4.5 10204.0 459.2 6.0

    Brick and block 2.0 5208.8 104.2 1.4

    Timber formwork 100 720.2 720.2 9.5

    Mortar 2.0 6500.0 130 1.7

    Tile 2.0 1002.5 20.0 0.3

    45.4

    W0 5.0

    Total WGA 50.4

    a Data source: Shenzhen Construction Norm.

    However, only large panels of timber formwork are sold and

    recorded. The off-cut scrap is commonly collected and transported

    together with other mixed waste without records. In addition, the

    amount of resold timber formwork is derived from approximate

    statistics, as this material is usually sold in bulk.

    Themixedwastein this project includes wasteconcrete, broken

    brick and block, off-cut tile, waste mortar, timber scrap, packag-

    ing waste and plastics. The recorded amount is far lower than

    the estimated amount. The total estimated amount of concrete,brick and block, mortar and tile is close to 2000 ton. After discus-

    sion with the project manager and site visits, the possible reasons

    for this discrepancy are summarized. First, waste concrete from

    excessive ordering is usually poured out around the construction

    site. Other concrete from overfilling or broken formwork is cleared

    as backfill material, although this practice is prohibited by Con-

    struction Specifications in China. Similarly, surplus mortar and

    dropped waste mortar are also collected as backfill. A small quan-

    tity of broken brick and block is used to backfill the foundation.

    The majority of these types of waste are illicitly reclaimed on site.

    This situation demonstrates that the estimation of construction

    waste by reviewing related records is not a feasible approach in

    China.

    5.3. Comparisonwith empirical data in China

    As mentioned above, a popular empirical WGA in China is

    5060 kg/m2, given by Lu (1999). The WGA in this case is lower

    than the empirical data. Although Lu (1999) did not mention the

    measurement method of the empirical data, it is found that the

    data is close to the normal WGA. It can be seen from Table 4 that

    thenormalWGA is50.4kg/m2, which is calculated usingthe normal

    MWRs from the Shenzhen Construction Norm.

    Compared with Table 2, it is obvious that the normal MWRs for

    concrete andsteelare higherthanthe actualMWRs of the surveyed

    site. A main reasonis thatthesetwo types of materials arerelatively

    expensive and also account for a large part of purchased material.

    Thus, enormous attention is paid to reducing waste from deliveryand handling. The WGA for concrete in Table 2 is only 17.7kg/m2,

    8.8 kg/m2 less than that in Table 4. Similarly, WGA for steel bar in

    Table 2 decreases by 2.0 kg/m2. Moreover, as 20% of timber form-

    work is reused in other projects, the WGA for timber formwork

    in this case also decreases by 1.9kg/m2 from normal estimation.

    Although the actual MWRs for brick and block, mortar and tile

    are higher than the normal MWR, the increase in WGA is fairly

    small. As a whole, the actual WGA is 20% lower than the normal

    WGA.

    5.4. Comparisonwith research data in other economies

    Comparison between countries can help with benchmarking

    and identifying good waste management practices (Lu et al., 2011).

    However, comparing the WGA of different economies is difficult

    due to the different construction technologies and work proce-

    dures involved and because distinct measurement approaches

    were adopted in each of them (Formoso et al., 2002). Despite

    the lack of comparability between most of the WGAs in various

    countries, comparison between the indexes with certain similarity

    still can bring some enlightenment.

    For this purpose, several WGAs in different economies are care-

    fully selected by reviewing previous studies, as shown in Table 5.

    All these three WGAs are obtained from concrete framework res-idential buildings and measured with the same units. The WGAs

    in America and Norway result from previous empirical survey of

    waste composition and generation. Seo and Hwang (1999) calcu-

    lated WGA in Korea using a similar method with our approach.

    In our case, the total WGA is slightly lower than that in America

    and Korea but is higher than Norway. Because the building struc-

    tures and occupancies are similar, the deviation of total WGA may

    be contributed to differentconstruction practices and management

    level. Table 5 further compares the WGA for each material in dif-

    ferent countries and regions. Obviously, the WGAs for concrete

    and brick in each economy are similar, but the WGAs for steel

    and timber vary significantly. As mentioned above, timber form-

    work is more popular than metal formwork in China. The timber

    waste will decrease if the former can be widely substituted by thelatter. This may be the reason that timber waste in Norway is dis-

    tinctly lower than in other countries. Steel waste is mainlysourced

    from cutting steel bar on-site. If preassembled steel reinforcement

    is applied, steel waste may be drastically reduced. This practice

    may contribute to the remarkably low WGA for steel in America

    and Norway.

    In summary, comparisons with transportation records reveal

    that the method presented in this study is valid and practical to

    estimate the actual WGA. At the same time, comparisons between

    empirical data in China and WGA in other economies indicate that

    the waste generation level in China is decreasing as more atten-

    tion being devoted to preventing the production of waste material.

    But the WGA in China canstill be improved by adopting low-waste

    technologies (Poon et al., 2003) or incentive system (Tam and Tam,

    2008a).

    Table 5

    WGAs of residential buildings in other countriesor regions.

    Countries Total WGA (kg/m2) WGAi(kg/m2)

    Concrete Brick Steel Timber Mortar Tile

    Americaa 43.7 22.9 0.9 6.4

    Norwayb 30.7 19.11 0.48 2.75

    Koreac 47.8 15.87 4.53 5.17 3.84 0.35 0.33

    a Data sources: Cochran et al. (2007).b Data sources: Bergsdal et al. (2007), including office buildings and apartment buildings.c

    Data sources: Seoand Hwang (1999), including concrete frame buildings, but notlimited to residential buildings.

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    26 J. Li et al. / Resources, Conservationand Recycling74 (2013) 2026

    6. Conclusions

    This research proposes a model for quantifying WGA for build-

    ing construction in China. Purchased amount and actual MWRs of

    major material are used to estimate total WGA and WGA for each

    major component. The WGA for other minor quantities of material

    is estimated together to simplify the estimation approach. A newly

    constructed residential building in Shenzhen is used as case study

    to illustrate the model, and the WGA of this case is 40.7kg/m2. Of

    that amount, concrete represented 43.5%, timber formwork 18.7%,

    steel bar 9.8%, brick and block 8.4%, mortar 8.4% and tile 1.2%. The

    data are compared with on-site transportation records, empirical

    datain China, and datain othereconomies. Comparisons withthese

    data revealthat the methodis valid andpractical forestimating the

    actual WGA.

    The proposed method is particularly suitable to be used for

    conducting large-scale statistical investigations, as the model is

    simple and related data is easy to obtain. By conducting statistical

    investigation on a regional or a national scale, abundant knowl-

    edge about construction waste magnitude and composition can be

    obtained and used to develop appropriate waste management pol-

    icy. Based on the investigation result, a benchmark WGA, which

    will guide construction industry in taking more effective waste-

    reduction practices, can be set up. It is the objective of our futureresearch.

    A limitation of the proposed method is that the reliability of

    WGA mainly relies on the accuracy of WMRprovided by project

    manager. Requiring the project managers to explain their data in

    detail may be a feasible solution to avoid significant deviation.

    Moreover, themodelonly provides a rough estimation of construc-

    tion waste generation and composition. If accurate estimation is

    required, material should be further subdivided in term of building

    elements or other characteristics like Llatas research. Of course,

    the requirement will increase the complexity of this model.

    Acknowledgments

    The authors are very grateful for the constructive commentsprovided by the two anonymous reviewers. The present study is

    partof the Humanities and Social Sciences research project entitled

    Construction project stakeholders attitude and behavior toward

    construction waste minimization and transformation mechanism

    (11YJAZH047) funded by the Ministry of Education of the Peoples

    Republic of China.

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