Upload
dinhquynh
View
240
Download
0
Embed Size (px)
Citation preview
Essential Add-on Options to Boost Your Automation Engineering Productivity
2018 Educational Webinar Series
usa.siemens.com/digital-factory Unrestricted © Siemens Industry, Inc. 2018
Unestricted © Siemens AG 2018 05.23.2018 Page 2 John DeTellem – TIA Portal
Presenter
John DeTellem TIA Portal Engineering Software Product Manager Siemens Digital Factory • John currently manages the TIA Portal engineering software platform,
here in the USA. He has been in this role back in the US for 18 months. • Previously, he served two years in Australia leading the product launch of
Siemens SIMATIC S7-1500 advanced controller and TIA Portal software, and as well. a three year assignment in Germany on the Product Management & Development team for TIA Portal Usability
• John started his career 30 years ago as an Automation Project Engineer/Project Manager in the automotive industry leading projects for Chrysler and BMW primarily based on Allen-Bradley PLC5/CLX, while working for Rockwell Automation.
• He has a BSEE from the University of Iowa
Unestricted © Siemens AG 2018 05.23.2018 Page 3 John DeTellem – TIA Portal
Automation engineering – let’s start at the Controller …Totally Integrated Automation with TIA Portal - Step 7
Step 7 Basic / Professional ... PLC Programming, Configuration,
and online commissioning
Networks, IO, Switches … hardware configuration supports
that fundamentals of a system…
Scalable & Upgradable … start at a basic license, scale up Upgrade older versions to latest
Inclusive – All Controllers … cost effective , basic controller, to
distributed, advanced & PC based
Unestricted © Siemens AG 2018 05.23.2018 Page 4 John DeTellem – TIA Portal
Automation engineering with TIA Portal Step 7 …no cost inclusive add on options
PLCSIM ... PLC Simulation of your
application,
StartDrive … Integrate Drives, and motion The V15 release offers the Advanced
enables more functionality
Online & Communications … the drivers, for all the accessible
communication interfaces – Inclusive within TIA Portal
Unestricted © Siemens AG 2018 05.23.2018 Page 5 John DeTellem – TIA Portal
TIA Portal V15 with TO Kinematics allows highly efficient automation of kinematics/robots
Graphical configuration for standard kinematics and zones
Configuration
Commissioning Kinematic control panel for teach-in and manual control of kinematics
Diagnostic Status and Diagnostic of kinematics
Trace Motion movement records and visualization with 3D Viewer
Unestricted © Siemens AG 2018 05.23.2018 Page 6 John DeTellem – TIA Portal
Automation engineering – TIA Portal with Safety & HMI Base - Add On Options Step 7 Safety, WinCC, Motor Control
Step 7 Safety ... Basic / Advanced, Safety Programming, and IO
WinCC HMI Engineering … Panels and Runtime
basic/comfort/Advanced, and Professional
Simocode ES/Soft Starter ES … add on base components for
motor control devices
Unestricted © Siemens AG 2018 05.23.2018 Page 7 John DeTellem – TIA Portal
TIA Portal – Step 7 / WinCC / StartDrive … Add On Option – Safety Integrated
All from a single source Integrated safety solutions for recording, evaluating, all the way to responding
Reduce complexity by means of an integrated safety solution
Easy fulfillment of machine directives due to standard-conformant evaluation and certified products
Analyze Evaluate React
PROFINET/PROFISAFE
Unestricted © Siemens AG 2018 05.23.2018 Page 8 John DeTellem – TIA Portal
Startdrive V15 Safety-Integrated acceptance test … Add On Option – extension license for Start Drive
Feature/function • Managed acceptance test assistant for all drive-based,
safety-integrated functions (basic and extended safety) • Automatic and safety-function-specific creation of traces • Generation of an acceptance protocol as an Excel file • Available for G110M, G120, G120C, G120D, G120P
Benefits • Efficient execution and documentation of the
safety acceptance test • Support in compliance with the machinery directive • High time saving
CU320-2 based drives G120
Unestricted © Siemens AG 2018 05.23.2018 Page 9 John DeTellem – TIA Portal
One Engineering Framework – Automation TIA Portal base - Add On Options
Unestricted © Siemens AG 2018 05.23.2018 Page 10 John DeTellem – TIA Portal
“All in one” framework - Integrated Engineering PLC & HMI … a automation solution engineering within one environment
Intuitive, Efficient, based on concepts that have been successful in previous generation products
PLC integrated with HMI … Drag & Drop, Alarms & Diagnostics, UDTs Functions & Faceplates, Libraries
Intergrated simulation … Proof of concept PLC logic with HMI on a PC, test HMI changes directly before loading device
PLC as the alarm server … system diagnostics, application alarms, and process tags supervision’s alarms
Unestricted © Siemens AG 2018 05.23.2018 Page 11 John DeTellem – TIA Portal
Simple repeatability
Know
how protection
Opt
imiz
ed w
orkf
low
Scalable and Flexible & Modular projects
Shorter time-to-market
Innovative concepts
Unestricted © Siemens AG 2018 05.23.2018 Page 12 John DeTellem – TIA Portal
Automation Library - Global & Project … no cost add on option
Unestricted © Siemens AG 2018 05.23.2018 Page 13 John DeTellem – TIA Portal
AutomationML and TIA Portal Openness … no cost add on option
Transfer data from the Electrical Engineering tool to the TIA Portal
Electrical Engineering tools
Process signals
Hardware engineering
Network engineering
TIA Portal
Tags
Hardware
Network Reduce engineering time, eliminate errors, Shorter time to market
Automatic Generation Data exchange using international standard
Automation Markup Language
NEW
Unestricted © Siemens AG 2018 05.23.2018 Page 14 John DeTellem – TIA Portal
Select, configure and order products for Totally Integrated Automation quickly and easily
Feature / Function Benefit
Integrate to TIA Portal & EPLAN • Projects can be imported into the
TIA portal or EPLAN
• Creation of plant concepts in the preliminary project phase
• Time savings through the seamless transition to the project engineering
24 V DC Power consumption • setting up a 24V power supplies
• Direct supply planning of configured 24 V Power Supplies
SIRIUS Modular System • TIA for the Circuit Breakers,
Contactors, ….
• Availability of all motor circuit breaker, contactors and overload relays Graphical configuration support
The “TIA Selection Tool” Free for download, or use online
Unestricted © Siemens AG 2018 05.23.2018 Page 15 John DeTellem – TIA Portal
TIA Portal Openness … no cost add on option
Public API1)
Fully automatic execution of actions
Simplified operator control with own user interface
Own program
EXE
Import/export
XML
Unestricted © Siemens AG 2018 05.23.2018 Page 16 John DeTellem – TIA Portal
TIA Portal Openness … no cost add on option – supports StartDrive
Feature/function • User-defined settings in many drives in a project at once • TIA Portal external application • Simple and intuitive to use • Usable for the SINAMICS G120 family and
CU320-2 based drive units (SINAMICS S120, G130, G150, S150 and MV)
Benefits • Efficient mass data operation • Open source example for use of Openness
interface for drive settings
Unestricted © Siemens AG 2018 05.23.2018 Page 17 John DeTellem – TIA Portal
SIMATIC SiVArc – the visualization generator! … Add On Option
Si Arc V
• Automatically generates HMI visualization solutions • Creates the visualization based on the PLC program • Generates more than 150,000 objects
in less than 10 minutes • Automatic update after changes
to the PLC program
SIMATIC Visualization Architect
Arc Si V
Unestricted © Siemens AG 2018 05.23.2018 Page 18 John DeTellem – TIA Portal
Control program
SIMATIC SiVArc generates HMI projects in the TIA Portal simple, fast and flexible creation
SiVArc Visualization
DB
FC FB DB
FC FB
Rules for generating • Screens and screen objects • Tags and tag tables • Text lists
Automatic generation
HMI library
Unestricted © Siemens AG 2018 05.23.2018 Page 19 John DeTellem – TIA Portal
Totally Integrated Automation – Option Handling … no cost add on option
Option handling in central setup • Various hardware configurations can be stored in the
controller: • Configuration modification in the user program • Retrofitting of options at end of configuration
Maximum configuration: Options: A, B, C, D
A B C D
Configuration upon delivery: Options: A, D
A D
Machine update: Options: A, D, C
A D C
Unestricted © Siemens AG 2018 05.23.2018 Page 20 John DeTellem – TIA Portal
Totally Integrated Automation solutions … Inclusive Add On Options to support MRP
Based on ring topology (IEC 61158-5-10) Max. 50 nodes in the ring • PROFINET IO-Controller • PROFINET IO-Devices • Components of the network infrastructure (IE switches)
200 ms reconfiguration time CPU 1215/17 as MRP Client at least FW V4.1 Configuration and diagnostics in STEP7
Industrial Ethernet
PROFINET
• Improved plant availability • More flexibility • Lower costs since less equipment required
S7-1500
> V4.1
< V4.2
S7-1200
Unestricted © Siemens AG 2018 05.23.2018 Page 21 John DeTellem – TIA Portal
TIA Portal with Multi-User … Add On Option
One common project … stored centrally on a multiuser server
and thus flexibly accessible
HMI, PLC and Motion … permits device- or function-
oriented division of work
System-supported synchronization … reduces the effort for coordination
work in the team
Server project
Local session Local session Local session
Unestricted © Siemens AG 2018 05.23.2018 Page 22 John DeTellem – TIA Portal
TIA Portal – Engineering Framework Support Automatic implementation of configuration tasks
Workflow
Standardization Generation of PLC Generation of HMI
Creation of overall software standards
Generation of the PLC program
Generation of HMI visualizations
Open interfaces
Data exchange, e.g. with planning software
Standardize Improve
quality
Reduce costs Reduced lead times
Simplified collaboration Increased process quality
Unestricted © Siemens AG 2018 05.23.2018 Page 23 John DeTellem – TIA Portal
Requirements on Automation
Access to laboratory/
Machine from
the office C
entr
al d
ata
man
agem
ent
of a
ll re
leva
nt
mac
hine
Dat
a
elminate manual / error-prone (data handling from planning to programming)
Virtual Testing and Optimization
Unestricted © Siemens AG 2018 05.23.2018 Page 24 John DeTellem – TIA Portal
Start with the basics of Simulation…(again inclusive) Transition towards the concepts of virtual commissioning
Simulation of the controller ... with PLCSIM, inclusive
Simulation of the HMI operator device ... with HMI simulation, inclusive Simulation
integrated in the TIA Portal for your
requirements
Simulation of the controller including the communications interfaces (e.g. Web server, OPC-UA, PLC-PLC communication) and connection to virtual or your own developed co-simulations … with PLCSIM Advanced – Extended Offering
... reduces risk and optimizes commissioning
J
Simulation of the Motion Control ... with simulated technology objects, inclusive
IO Check out & Network Simulation and Analysis ... with simulated Proneta and SINETPlan
PLCSIM Advanced
Unestricted © Siemens AG 2018 05.23.2018 Page 25 John DeTellem – TIA Portal
TIA Portal with PLCSIM Advanced – Digital Twin PLC … Add On Option
A virtual controller … for extensive function simulation including communication, know-how protected blocks, Safety and web server
Includes a documented public interface … for exchange of data (I/Os, bit memory, DBs, timers) with customized co-simulation or test software
Support of multiple and distributed instances … for simulation of multiple controllers on a PC/in the network
Benefit: Comprehensive simulation of controller functionality
API
Data
S7 communication, OPC UA, Softbus
Unestricted © Siemens AG 2018 05.23.2018 Page 26 John DeTellem – TIA Portal
Third Party
Universal mainly Automotive Technology-Oriented Applications
… and many more
C/C++ Application WinMOD Matlab Simulink
C/C++
What you should keep in mind …
PLCSIM Advanced
API
Siemens Portfolio
Universal Machines Robot cells (e.g. Automotive)
Process simulation Material flow simulations
PLCSIM Advanced NX Mechatronics Concept Designer
TECNOMATIX Process Simulate
TECNOMATIX Plant Simulation SIMIT
Siemens offers • An integrated system landscape • Ready-to-use interfaces to PLCSIM Advanced
Unestricted © Siemens AG 2018 05.23.2018 Page 28 John DeTellem – TIA Portal
From simulation to Virtual Commissioning
Retrofit
Operator Training
Commissioning
Detailed Design
Preliminary Design
Software in the Loop
• Test of single plant parts and components
• Preliminary tests and validation
• Detailed design validation • Performance analysis
• Training of shop floor-personnel
• Upfront validation using virtual equipment
• Shorter breakdown-times
• Validation of the changes of the plant
Unestricted © Siemens AG 2018 05.23.2018 Page 29 John DeTellem – TIA Portal
All key figures From field to management level
Qui
ck a
nd e
ffici
ent
erro
r loc
aliz
atio
n
made-to-measure reporting
energy transparency
Informed decisions
Unestricted © Siemens AG 2018 05.23.2018 Page 30 John DeTellem – TIA Portal
TIA Portal – Step 7 with Compare Editor … no cost add on option
Detailed side-by-side code comparison
Reduced commissioning time with easy identification of code differences
Unestricted © Siemens AG 2018 05.23.2018 Page 31 John DeTellem – TIA Portal
TIA Portal – Step 7 with Trace Editor … no cost add on option
Trace editor – easy troubleshooting for sporadic faults on machine
Unestricted © Siemens AG 2018 05.23.2018 Page 32 John DeTellem – TIA Portal
TIA Portal – System Diagnostics … no cost add on option
System diagnostic No programming necessary … automatically generated at the device configuration
Consistent display concept … on the PLC display, TIA Portal, HMI, Webserver, and includes Drives fault information
Easy and fast identification of errors … clearly displayed error messages of fault location and cause
Unestricted © Siemens AG 2018 05.23.2018 Page 33 John DeTellem – TIA Portal
Runtime System Diagnostics are automatically generated Reduce Engineering, Eliminate Errors, Increase Productivity
Consistent, reliable diagnostics inclusive of third party devices
Display
TIA Portal HMI
Webserver
Diagnosis can be run in PLC-STOP as well
Unestricted © Siemens AG 2018 05.23.2018 Page 34 John DeTellem – TIA Portal
TIA Portal Step 7 / WinCC – ProDiag … Add On Option – requires only a runtime licenses
Customer benefits Configure the process application alarms within the PLC, and automatic generate alarms up to the HMI
Auto update
Automatic code generation
Configure alarm Visualize
Jump into PLC code
Function block
Data block
PLC Tag Table
NEW
DB FB
Unestricted © Siemens AG 2018 05.23.2018 Page 35 John DeTellem – TIA Portal
Machine and plant diagnostics with SIMATIC ProDiag … project-specific specification of the most important settings
"efficient" … one-off specification of the alarm structure
"intelligent" … alarm texts are derived automatically from the texts existing in the project
"international" … complete foreign-language handling of the TIA Portal is available
NEW
Unestricted © Siemens AG 2018 05.23.2018 Page 37 John DeTellem – TIA Portal
TIA Portal Options – ProDiag – Criteria analysis for HMI PLC Code Viewer
Function • The initial value identified in a cycle are marked in the
PLC Code Viewer for ProDiag supervisions • This function is available for S7-GRAPH
since V14 SP1
Benefits Recurring errors can be localized more easily since the causative error sources are marked
Fast visual recognition of causative error sources
New
Unestricted © Siemens AG 2018 05.23.2018 Page 38 John DeTellem – TIA Portal
TIA Portal – Secure Protection Tools … no cost add on option
Know how protection, copy protection … protect intellectual properties against unauthorized editing and illegal copying
Access protection … protection against unauthorized access into your system
VPN, Firewall … consistent engineering of VPN, firewall rules for secured networks
Unestricted © Siemens AG 2018 05.23.2018 Page 39 John DeTellem – TIA Portal
Industrial Security – Challenge of the Digital Factory
Siemens Plant Security Services
Siemens products and systems offer integrated security
Know-how and copy protection
Firewall and VPN (Virtual Private Network)
Authentication and user management
System “hardening”
The Siemens security concept – “Defense in Depth”
Assess Manage Imple-ment
Unestricted © Siemens AG 2018 05.23.2018 Page 40 John DeTellem – TIA Portal
TIA Portal – User Management Controls
TIA Portal V15 TIA Portal V15
UMC NEW Add On Option Windows AD
UMAC UMAC
TIA Portal V15 TIA Portal V15
UMAC UMAC UMAC: User Management and Access Control • Built-in functionality in TIA Portal • Allows personalized access to TIA Portal projects • Define project users, roles and assign them
… no cost add on option
UMC: User Management Component – Add On Option • Extends UMAC by optional use • Manages users/groups outside TIA Portal projects • Import of needed UMC users/groups
into TIA Portal projects • Assigning project roles to them • Authenticates UMC users’ logins afterwards
Unestricted © Siemens AG 2018 05.23.2018 Page 41 John DeTellem – TIA Portal
TIA Portal / S7-1500 supports OPC UA … Add On Option requires only a runtime license
Selectable security policies in Controller and Clients
User authentication and restricted access to PLC tags
Device/application authentication based on certificates
Integrity protection and encrypted communication
OPC UA Security
S7-1500, 1500S, 1500T ET 200SP CPU, PLCSIM Adv.
Unestricted © Siemens AG 2018 05.23.2018 Page 42 John DeTellem – TIA Portal Seite 42
Data Transparency Overview – “MindSphere” Device level to Cloud to the palm of your hand via an App.
Unestricted © Siemens AG 2018 05.23.2018 Page 43 John DeTellem – TIA Portal
MindSphere Connectivity for plant transparency Flexible Scalable from PLC or Device to SCADA systems / or gateways
MindConnect Function Blocks
Know How and Infrastructure (IT)
MindSphere
S7 OPC UA
MindConnect Gateways Open Gateway
Sensors, PLCs, HMI, SCADA
SIMATIC WinCC
Dat
a si
gnifi
canc
e
Unestricted © Siemens AG 2018 05.23.2018 Page 44 John DeTellem – TIA Portal
TIA Portal with Cloud Connector … Add On Option
*Remote Desktop Protokoll
Cloud Server
PLC/HMI
TIA Portal
TIA Portal Cloud connector
3
RDP 2
TIA Portal Cloud connector 1
4
Cloud connector - function
Establishing a connection to the virtual machine 2
Activating the cloud connector at the PG/PC end 1
Activating the cloud connector at the TIA Portal end 3
Online access to the controller 4
J
TIA Portal Installed On
Virtual Machine in Cloud
Server
TIA Portal Installed On Virtual Machine in Cloud Server
Unestricted © Siemens AG 2018 05.23.2018 Page 45 John DeTellem – TIA Portal
TIA Portal Cloud Connector – The network bridge in the TIA Portal!
Office (IT network)
Production system (Automation network)
Engineering software Vx TIA Portal
Vnext
TIA Portal
Vnext+1
TIA Portal
Connection
Virtualization is the basis!
Unestricted © Siemens AG 2018 05.23.2018 Page 46 John DeTellem – TIA Portal
Energy management – Reduction of energy costs through integrated energy management
SIMATIC Energy Suite and Energy Manager PRO • Scalable energy management from
I/O up to Corporate Level • Easy configuration in TIA Portal • Energy data acquisition fully
integrated in TIA Portal • Automatic generation of the PLC energy program • Web-based energy consumption analysis • Energy monitoring on HMI and SCADA systems
Unestricted © Siemens AG 2018 05.23.2018 Page 47 John DeTellem – TIA Portal
TIA Portal options and TIA Portal Framework Add On Options to address market requirements Industry 4.0
TIA Portal Multiuser Engineering
TIA Portal Teamcenter Gateway
TIA Portal Cloud Connector SIMATIC Energy Suite / S7-EE-Monitor
SIMATIC S7-PLCSIM Advanced
SIMATIC STEP 7 Safety
SIMATIC ODK 1500S
SIMATIC Target 1500S for SIMULINK
SiVArc SIMATIC ProDiag
SIMATIC OPC UA
WinCC/WebUX1)
1) Component of WinCC Runtime Professional
TIA Portal Engineering and Runtime options
TIA User Management Component
Work open, virtual and networked! Digital workflow with TIA Portal
Increase your productivity! Transparent operation with TIA Portal
Reduce your time to market! Integrated engineering with TIA Portal
Unestricted © Siemens AG 2018 05.23.2018 Page 48 John DeTellem – TIA Portal
www.usa.siemens.com\tia-portal
Unestricted © Siemens AG 2018 05.23.2018 Page 50 John DeTellem – TIA Portal
Press / Delivery Release – TIA Portal V15
Unestricted © Siemens AG 2018 05.23.2018 Page 51 John DeTellem – TIA Portal
TIA Portal V15 components Trial software is available for online download
Unestricted © Siemens AG 2018 05.23.2018 Page 52 John DeTellem – TIA Portal
Siemens Online Support – Content includes more than just your product manual
FAQs Get a brief, concrete, and illustrative solution description for a concrete problem or question
Multimedia-based technical contents Quickly gain insights into complex topics by means of multimedia content such as media systems, videos, animations, live broadcasts, etc.
Forum (Product conferences) Exchange know-how and become part of a community with over 270,000 users
Save time in engineering with ready-to-use solutions that can be downloaded for free
Application examples
Topic pages Quickly and easily find the most important entries on a topic at a glance.
Comprehensive access to specific topic The topic pages could be one of the most powerful tools to help you and your customer access the information on topic.
Unestricted © Siemens AG 2018 05.23.2018 Page 53 John DeTellem – TIA Portal
Industry Online Support App Find relevant content with one click on Topic pages
Unestricted © Siemens AG 2018 05.23.2018 Page 55 John DeTellem – TIA Portal
Commissioning & Diagnostic Tool for Profinet Devices Stand Alone – No Cost Option - PRONETA
Customer benefits IO Checkout with PRONETA, to eliminate high cost of automation startup team debugging wiring
Unestricted © Siemens AG 2018 05.23.2018 Page 56 John DeTellem – TIA Portal
SINETPLAN V1.0 SP1 – Siemens Network Planner Planning and simulation tool of PROFINET networks
Unestricted © Siemens AG 2018 05.23.2018 Page 57 John DeTellem – TIA Portal
SIMATIC Automation Tool V3.0 Enhanced hardware support and extensive functionality
Unestricted © Siemens AG 2018 05.23.2018 Page 59 John DeTellem – TIA Portal
On Demand Webinars https://siemensevents.webex.com
Today’s Webinar will be Recorded and Archived
Webinar registrants will receive an email with link to view today’s recorded webinar for On Demand viewing
View Past Webinars On Demand
• Best Practices and Concepts Driving Powerful HMI Design
• Industrial Security: Protecting Productivity
• Introduction to Arc Flash, Avoidance and Mitigation
• Part 1 and 2: Rethink Your Machine Risk Strategy
• Automation Simulation: Your Gateway into Smart Manufacturing
More archived webinars: https://siemensevents.webex.com