6
COMPLEX NEEDS - SMARTER SOLUTIONS TM ESP 22-37 Series Screw Compressors

ESP 20-37 Brochure

  • Upload
    civodul

  • View
    51

  • Download
    8

Embed Size (px)

DESCRIPTION

screw compressor

Citation preview

Page 1: ESP 20-37 Brochure

COMPLEX NEEDS - SMARTER SOLUTIONSTM

ESP 22-37 SeriesScrew Compressors

Page 2: ESP 20-37 Brochure

Gardner Denver’s Best Solutionfrom 22 up to 37 kW

Reliability tomaximize uptime

The ESP fixed speed screw compressors are designed to meet the high requirements which the

modern work environment and machine operators place on them. As a result, our belt driven ESP 22,

ESP 30 and ESP 37 compressors are extremely energy efficient, quiet, reliable, easy to use, possess

long operating time and deliver optimal air quality.

For these fixed speed compressors, we have generated easy-to-use and accurate drive systems and

greatly invested on developing optimal cooling and ventilation. All these features are of direct benefit

to the users. Maintenance of these compressors is facilitated by having an enclosure with six doors.

Number of special options available makes ESP fixed speed compressors the right choice for producing

high-quality compressed air for a wide range of needs.

These compressors continue to further strenghten Gardner Denver’s success story as a world leader

in compressors.

Page 3: ESP 20-37 Brochure

Quiet

room and associated piping.

Performance of the new ESP fixed speed screw compressor isfurther enhanced by a new cooling system that features separatecooling air flow paths without influencing cooling efficiency.

As a result normal conversation can take place right next to therunning compressor.

From 65 dB(A) as standard

The cleverly engineered enclosure is safe and compact, andabsorbs noise effectively without the need for any additionalparts. Standard package noise level is only 65 - 72 dB (A).

Low noise level allows you to install the ESP compressors onthe work floor and thus saves the cost of a separate compressor

Clear text indicator display

The controller has a four line display with menus and tactilebuttons for easy navigation. Two lines display operating

information such as pressure, temperature, operating hours,etc.while the other two lines display advisory messages, shutdownmessages, recommended part numbers and service contactinformation.

It is the same controller used in Gardner Denver’s VS series,but programmed for load / no load operations with fixed speedcompressors.

Communication and Sequencing

The optional communication module allows the AirSmartTM unitsto talk to each other. This isn’t just an hour-balancing, on/offsequencing scheme. Our controller allows the system to trulyoptimize efficiency because it knows the capabilities of othermachines and orchestrates their operation. The communicationmodule also allows remote monitoring of the VS and ESP units.

This application provides better energy efficiency in part loadoperations.

Controlling and monitoring yourcompressor station

Page 4: ESP 20-37 Brochure

Advanced Design

Maximum flexibility

Excellent Performance

The belt driven ESP 22, ESP 30 and ESP 37 are fittedwith the unique Gardner Denver inlet valve. Theextremely low internal pressure drop, combined withthe proven ENDURO® Plus 12 air end are a solidguarantee for excellent performance.

The integrated TEMPEST® 12 unit with cyclone pre-separation will provide you with the lowest possibleresidual oil content.

Optimised Cooling System

Upgraded after-cooler provides cool air to the after-treatment equipment.

The cooling air can be easily ducted.

You will appreciate the choice of special optionsavailable

Based on several years of product knowledge, we havedeveloped a wide range of special options available foryour benefit. Our special options meet your requirementsand are an answer for all your complex needs.

Producing optimal pressure

We offer drives for 7.5 bar, 8.5 bar, 10 bar and 13 barmaximum operating pressure plus the low pressuremodel at 4 bar.

Fluid requirements

Gardner Denver AEON lubricants ensure longer lifetimeof your compressor and meets all requirements:

• Mineral lubricants• Foodgrade lubricant• Synthetic lubricant

Heat recovery system

Our +W heat recovery system guarantees energy savingsfor your company.

Saving space

The optional integral refrigerated dryer reduces bothextra installations and the required floor space, makingthe compressor easier to install.

• Optimised cooled• Monitored by the controller• Low installation costs• Same dimension of the compressor with or

without integrated dryer.

Page 5: ESP 20-37 Brochure

Service is easierthan ever before

Effortless and quick

The design of these packages assures the service pointsare readily accessible. The enclosure side doors are hingedand removable to allow complete access to all servicepoints. The reduced number of moving parts also lowersmaintenance costs.

Automatic belt tensioning by gravity ensures long life timefor the belts.

Support Network

Gardner Denver has a wide network of authoriseddistributors available whenever needed to keep yourcompressors in top form.

We are committed to stocking components to supportyour compressed air system needs.

Aftersales products

Gardner Denver carries a full line of after sales productsto meet all your requirements. By using original spareparts, you will save both time and money in the long term.

Page 6: ESP 20-37 Brochure

• Advanced AirSmart™ Control System

• Serviceability

• Modern Design

• Low Noise level

• Great Performance

• Maximum Flexibility

• Optional connectivity &

sequencing function

*

**

***

For RD models max. pressure is 0.25 bar less. Pressure dew point of integrated dryer at reference conditions: +3oC. Reference conditions: intake airtemperature for dryer: +35oC, ambient temperature: +25oC.Capacity and Power measurements according to ISO 1217, ed. 3, Annex C -1996 test code and the following working pressures are used: 7.5 bar modelsat 7 bar, 8.5 bar models at 8 bar, 10 bar models at 9 bar and 13 bar models at 12 bar.Noise values determined according to ISO 2151 and ISO 3744; Tolerance ±2 dB (KpA).

Standard equipment• Air inlet filter• Fully automatic capacity control: full load, off-load,

idle run and formed stops• Gardner Denver AirSmart™ Controller• Easy to use operator interface• Multiple languages• Y/D starter• Main switch• TEFC electric motors: IP55, F-class insulation,

thermistor protection• Emergency stop• Safety devices for

- high motor temperature- high compressor temperature- high compressor pressure

• Alarms for- oil filter- inlet filter- oil separator elements- motor overload- compressor overheat (alarm at 100 °C and tripping at 115 °C)- service interval

• Safety valve• Running condition indicators:

- pressure- temperature- hour meter; total running hours, full load

• Automatic re-start after power cut• Automatic belt-tensioning system• Epoxy powder painted enclosure• After cooler and moisture separator with automatic drain• Three-way mixing oil thermostat• Integrated TEMPEST® compressor unit with ENDURO® Plus air end

Optional extras• Pre-filter for air intake• Additional I/O ports• Low pressure model• Special voltages• Multiple AEON lubricant options• Zero loss drain• Communications / sequencing module• Integrated RD dryer

The refrigerant used in the integrated dryers fulfills the EC norm No 2037/2000 requirements

• +W heat recovery system

Auxiliary equipment• MiniPilot multi-compressor controller for 2-3 equal size

compressors• MultiPilot multi-compressor controller for several compressors• Compressed air after treatment products

GardnerDenverModel

Maximumtarget pressure*

bar psig

Capacity atworking pressure**

cfmm3/min

Motor power

hpkW

Netweight

kg

Noiselevel ***

dB(a)

Size(Length x Width

x Height)

Technical Data

mm

ESP 22

ESP 30

ESP 37

7.5 110 3.84 136 22 30 840 65 – 67 1651 x 887 x 17508.5 125 3.35 11810 145 3.14 11113 190 2.50 887.5 110 5.24 185 30 40 905 68 1651 x 887 x 17508.5 125 4.60 16310 145 4.34 15313 190 3.71 1317.5 110 6.31 223 37 50 925 71 – 72 1651 x 887 x 17508.5 125 5.63 19910 145 5.48 19413 190 4.70 166

Gardner Denver Oy • P.O.Box 516 • FI-33101 Tampere • FinlandTelephone +358 205 44 141 • Telefax +358 205 44 [email protected] • www.gardnerdenver.fi

Specifications subject to change without notice.Copyright 2007 Gardner Denver.

For additional information please contact your local representative or

Gar

dner

Den

ver

• E

SP

22-

37 •

GB

• 0

307

• 40

00 •

Prin

ted

in F

inla

nd b

y H

erm

es •

jps-

mai

nos.

fi

Your benefits at a glance