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ES 4603-6 (2006) (Arabic): Mechanical Vibration - Evaluation of machine vibration by Measurement on non -rotating parts . Part 6: Reciprocating machine with power ratings above l00 kw .

ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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Page 1: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

≠ EDICT OF GOVERNMENT ±

Arab Republic of Egypt

In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them.

ES 4603-6 (2006) (Arabic): MechanicalVibration - Evaluation of machinevibration by Measurement on non-rotating parts . Part 6: Reciprocatingmachine with power ratings above l00 kw.

Page 2: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting
Page 3: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

ISO 10816 -6/ 1995

�–

:

Page 4: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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://

.

: �– �– .

: �–

:

: [email protected]

: www.eos.org.eg

Page 5: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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ISO 10816 -6/ 1995

مقدمة

ـ ٢٠٠٦/ ٦ ٤٦٠٣: م ق م تقــيم اإلهتـزازات االهتـزازات الميكانيكيــة والخاصة بـ

السادس: غـير الدوارة الجزء الميكانيكية عـن طريـق إجراء قيـاسات على األجـزاء

كيلووات متماثلة فنيا مع المواصفة الدولية١٠٠المعدات الترددية ذات القدرة أكبر من

ISO 10816 -6/ 1995.

. والخاصة بالميكانيكية ٥/١قام باعداد هذه المواصفة لجنة التوافق رقم

Page 6: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

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-

:

: - : -

/ �‚ /�‚ / �‚ /.

:- /.

:- . :- . :- .

"

Page 7: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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�– ......

) �–

�–

/

ISO 2041/1990 Vibration and shock �– Vocabulary .

/ ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting of accelerometers .

/

/ �– (rms)

: )/ (

/

) ( �– �–

Page 8: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

(r.m.s) (rms)

± + -

) (

/

/

) ( ) (

) ( ) ( ) (

) ( ) (

:

R 3.1y

Page 9: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

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L ) ( R ) (

1 2

3 1

2 3

) (

: ) (

) ( V

Page 10: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

: ) (

) (

/ ) (

/

) ( \

) ( " ) (

(rms) ) (

(rms)

) (

Page 11: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

) ( ) (

)(

r.m.s )/(

r.m.s )/(

r.m.s

< < <

:

: - / - /

) (

)( r.m.s

)/( r.m.s

)/( r.m.s

R 3.1 X ) ( ) ( ) ( R 3.1 y ) ( ) ( ) ( R 3.1 Z ) ( ) ( ) (

Page 12: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

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. % .

Page 13: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

)(

)/ (

)/ (

)( r.m.s

) /(

r.m.s

) /(

r.m.s

/

/

/ /

: :

: :

:

:

Page 14: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

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)(

) (

) ( Form 1 Vibration measurements on reciprocating machines

Measurement record Genral Record No.:------------------------- Installation site:----------------------------------- Date :--------------------------------- Measured by :-------------------------------------

B.1

Details of reciprocating machine Kind:Diesel engine/compressor 1) Function:driver/driven 1) Manufacturer:------------------------ Type/serial No.:---------------------------------- Machine ID No.:--------------------- Configuration:in-Line horizontal/Vertical;Vee:opposed1)

Number of cylinders:---------------- Working cycle:two/four stroke1) ; single/double effect1) Related speed:-----------r/min Speed during measurement:----------- r/min Related power:----------KW Power during measurement:-------------KW Mounting rigid/resilient 1) directly on baseplate1) Notes :----------------------------------------------------------------------------------------------

B.2

Details of measuring system Instrument type :------------------------- Make:------------------------------------------- Transducer type :------------------------ Attachment :----------------------------------- Does the measuring system comply with the requirements of 4.1 of the this standard :

Hz with 10Hz to 2 : 10% + Hz with accuracy 1000 Hz to 10s values .m. re overall .i accuracy Yes / No1).

B.3

Results Sketch machine below:Designate measurement points in accordance with figures 1 to 3 of this standard Measurement values:Enter in form 2. Measurement records,spectra,diagrams, etc. should be attached. Giving points and directions of measurement. And the power and speed at the time of measurement, if applicable.

B.4

Directions of measurements : related to crankshaft axis(see

figures 1 to 3 of ISO 10816-6:1995)X = axial : y = horizontal-transverse : z = vertical 1) Delete/Supplement as appropriate.

+10 -20 %

Page 15: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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Form 2 Vibration measurements on reciprocating machines Measurement results

Measurement quantity: r.m.s overall values (2 Hz a 1 000 Hz)

Axial Vertical Horizontzl-transverse

Notes a

m/s2

M1)C1)

V

mm/s

M1)C1)

d

µm

M1)C1)

a

m/s2

M1)C1)

V

mm/s

M1)C1)

d

µm

M1)C1)

a

m/s2

M1)C1)

V

mm/s

M1)C1)

d

µm

M1)C1)

Power

kw

Speed

tr/min

Measur-

ment

Point

No.

as

sketch

1) Mark as appropriate M= measured directy C= calculated from frequency spectfurm

Page 16: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

) (

........................ : ........................ : ........................ : ................ : ........

: /( : /

........................ : / ........................ : .... : ............... : / : V

......... : : / ( / ................... :/ ................... :/ ................... : ................... :

/ ( .......................................................................: .....................

....................... : ....................... : ....................... : ....................... :

: : R.M.S : ±: % :

+ % - ) % / ( :

: :

. ....... . .

: ) \ (

( /

Page 17: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

: R.M.S ) : (

�–

:

/

a

m/s2

M1)C1

)

V

mm/s

M1)C1)

d

µm

M1)C1

)

a

m/s2

M1)C1

)

V

mm/s

M1)C1

)

d

µm

M1)C1

)

a

m/s2

M1)C1

)

V

mm

/s

M1)

C1)

d

µ

m

M1

)C1

)

( M = C =

Page 18: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

/

- /

)(

)/ ( �– ) (

) (

(rms)

:

) - (

Page 19: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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�.............................................تنبيهات الخطورة …................................................ Alarms

Trips..................................................................................................اإليقاف للخطورة

Vibration Magnitude .......................................................................... مقدار االهتزازات................................................................................................................ rated

�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…bearing housing �…�…�…�…�…�…�…�…�…�… �…�…�…�…�…�…�…�…�…�…�…�…�…�…rolling bearing

sensor �…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�… transducer �…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�…�….

ISO 10816 -6/ 1995

Mechanical Vibration - Evaluation of machine vibration by Measurement on non -rotating parts .

Part 6 : Reciprocating machine with power ratings above l00 kw .

- ) / ( )/(

:

-

جامعة القاهرة– ةكلية هندس

دسية شركة الفجر للصناعات الهن

المعهد القومي للقياس والمعايرة

الهيئة العامة للرقابة على الصادرات والواردات

شركة السويس لتصنيع البترولل

شركة أسمنت طرة

شركة راتيك

�–

ABD

Page 20: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

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- .

- :

- .

- .

- .

- .

- .

.

-

.

- .

-

.

- .

.

- .

- .

Page 21: ES 4603-6: Mechanical Vibration - Evaluation of machine ... · ISO 10816 -6/ 1995 ô ® Ì ß ® ¼ ã ó î ì ä ... ISO 5348/1998 Meckanical vibration and shock Mechanical Mounting

ES: 4603-6/ 2006

ISO 10816 -6/ 1995

Mechanical Vibration - Evaluation of machine vibration by Measurement on non -

rotating parts .

PART : 6

Reciprocating machine with power ratings above l00 kw

ICS : 17.160; 29.160.40

Arab Republic of Egypt Egyptian Organization for Standardization and Quality