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1E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Successful implemented Condition Based Maintenance for switchgear
Presenter: E.R.S. Groot
Session No 1, Paper No 14
Edwin R.S. GROOTNuon InfraCore
Edward GULSKIDelft University
Abe van DAMEneco Netbeheer
Frank J. WESTER Nuon InfraCore
The Netherlands
2E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
A guided tour through the implementation process of CBM
(step by step)
based on questions and problems we dealed with
3E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Where did we start?? (more then 60 different type of switchgear)
Based on the selection criteria:
• Current maintenance costs
• Current outage time for maintenance
• Risk for maintenance induced failures
• Population size
• Age and expected lifetime
• Current failure behaviour and frequency
…….we started with a minimum oil breaker
4E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
What are critical components of this switchgear ??
We applied an FMECA approach and weighted each component
• Failure frequency (score 0,1,2)
• Impact of failure on energy supply (score 1,2,3)
• Corrective costs (score 1,2,3)
• Environmental impact (score 1,2)
5E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
FMECA register (screen dump)
6E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
The outcome of the FMECA exercise resulted in a new
optimised maintenance program …..
A mixture of maintenance, inspections and measurement activities were focused on critical components only
This optimised maintenance program resulted in the first cost reduction of 29%
7E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
How do we:- control and update the new maintenance program in the field- support the electrician with actual normsand instructions- guaranty the continuation of feed back of field experience
8E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Therefore we developed the Inspector software tool:
9E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Field support with actual norms and instructions
10E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
How do we handle the increased amount of data like:
• Measurement results
• Inspection results
• Maintenance information
• Failure information
11E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
We developed the I-Core database
typetime
analysis
12E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
The I-Core database for:
• storage of data (measurement and inspection results, failure information etc)
• optimising norms and criteria
• research of aging mechanisms
• improvement and optimisation of the condition based maintenance program
13E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Example: correlation between moisture level in oil and aging of coqolite
0
5
10
15
20
25
30
35
40
0 5 10 15 20 25 30 35
Moisture level (ppm)
Tang
ensD
elta
(%)
Coqolite is good
Coqolite has to be dried
Coqolite is irreparable
14E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Example: norm and criteria optimisationSwitch of velocity
1,5 2,0 2,5 3,0 3,5 4,0 4,5
Velocity (m/s)
Ch
anc
e d
en
sit
y
Probability density curve of switching velocity
0,0
0,5
1,0
1,5
2,0
2,5
3,0
3,5
0,0 5,0 10,0 15,0 20,0 25,0
Contactpressure (kg)
Velo
cit
y (
m/s
)
Correlation between contact pressure and velocity
Norm definition for velocity based on large population measured data
Define a maximum norm for contactpressure based on influence on velocity
15E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
The outcome of the data analyses resulted in a further
optimised maintenance program …..
The optimisation of both the mixture of maintenance and measurement
activities and frequency resulted in a total cost reduction of 35%
16E.R.S. Groot, The Netherlands, Session 1, Block 1.1: SWITCHGEAR
Barcelona 12-15 May 2003
Conclusion
• Good experiences with CBM
• Still implemented it succesfully for other type of switchgear
• Growing importance for condition data (not only as a foundation for CBM)