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Assembly Technologies
http://www.StanleyAssembly.com
Error Proofing MethodsError Proofing Methods
Stanley Assembly Technologies
KSEC
ATC QPM
Assembly Technologies
Corporate Past, Present, and Future
Founded in 1843 by Frederick StanleyOriginal Vision: “Offer Products that would become the first choice of the professional around the world.”
ATC QPM
Assembly Technologies
Fiat Auto
•RENAULT
•BEIJING JEEP CORP.
ANDROIDLear
CATERPILLAR
Company Past, Present, and Future
ATC QPM
Assembly Technologies
The Future is GlobalThe Future is GlobalWe are already there . . .We are already there . . .
The Fastening Systems Technology LeaderMotor Vehicle Industry Passenger cars and trucksHeavy trucks, agricultural, recreational
One of the most global product groups in SWK>40% annual sales outside the United States
Direct Sales and Tech Support around the WorldUnited States: Cleveland, DetroitEurope: Paris, Frankfurt, Milan, BirminghamAsia: Wuhan ChinaKSEC Korea
Long Term Distributors in Key Geographic AreasStak Industries has three generations of service to StanleyKSEC in Korea
Expanding Systems and Field Service SolutionsCobotics Acquisition, Prod. Spec. added, Regional tech support
Company Past, Present, and Future
ATC QPM
Assembly Technologies
Worldwide Leader in Assembly Technologies
Stanley Assembly Technologies Facilities
ATC QPM
Assembly Technologies
Error Proofing methodsError Proofing methodsOperator FeedbackLine StopBolt CountingAutomated OperationsSemi-Autonomous Operations
ATC QPM
Assembly Technologies
Error Proofing ComponentsOperatorToolControllerProduct Detection DeviceOperator Feedback Line StopNetworkSupport Equipment
ATC QPM
Assembly Technologies
Alpha networking
ATC QPM
Assembly Technologies
Automatic Parameter SelectAutomatic Parameter SelectSocket TrayRemote select switchTool switchBarcode Reader (w/sigma)Broadcast (w/sigma)
ATC QPM
Assembly Technologies
Operator Feed backOperator Feed backLights on tool and remote
Green for PassRed for FailureYellow for LowRed and Yellow for Replace
Sound on tool and remote
ATC QPM
Assembly Technologies
Product Enters StationOkay Rundowns CountedProduct Exits Station
Bolt CountingBolt Counting
ATC QPM
Assembly Technologies
Product Detection Methods
Limit SwitchLimit SwitchPhoto EyePhoto EyeUltrasonicUltrasonicLaserLaserCameraCameraOperatorOperator
Types of product detection
ATC QPM
Assembly Technologies
Limit Switch
Hard to locateHard to locateInexpensiveInexpensiveReliableReliable
ATC QPM
Assembly Technologies
Ultrasonic DetectorUltrasonic Detector
Reliable Reliable Wide field of viewWide field of viewEasy to locateEasy to locateMidMid--range costrange cost
ATC QPM
Assembly Technologies
LASER
Exact pinpoint detectionExact pinpoint detectionExpensive Expensive Some color detection problemsSome color detection problems
ATC QPM
Assembly Technologies
ReliableReliableEnhanced informationEnhanced informationExpensiveExpensiveExact positionExact positionEasy to locate Easy to locate
Video Camera
Video product detection
ATC QPM
Assembly Technologies
Easy to locateEasy to locateMidMid--range pricerange price
Operator DependantOperator Dependant
Operator
ATC QPM
Assembly Technologies
Software Methods of Error Proofing
Controller SoftwareController SoftwareAlpha ATCSigma Ladder Logic
Fastening Tool BoxFastening Tool BoxDiagnosticsStatistics
ATC QPM
Assembly Technologies
Error proof setup of parameters.
High Torque Reject LimitHigh Torque Reject Limit
Low Torque Reject LimitLow Torque Reject Limit
Cycle Start TorqueCycle Start Torque
Fastener Replace LimitFastener Replace Limit
Cycle Stop TorqueCycle Stop Torque
Minimum Valid TorqueMinimum Valid Torque
Torque CONTROL TargetTorque CONTROL Target
Low A
ngle Reject Lim
itLow
Angle R
eject Limit
High A
ngle Reject Lim
itH
igh Angle R
eject Limit0 0 Degrees Degrees --
Parts SnugParts Snug
Start Angle Snug TorqueStart Angle Snug Torque
Angle C
ON
TRO
L TargetA
ngle CO
NTR
OL Target
Torque BAILOUT TargetTorque BAILOUT Target
Angle B
AILO
UT Target
Angle B
AILO
UT Target
TorqueTorque
AngleAngle
ATC QPM
Assembly Technologies
Fastening Toolbox
Statistics
ATC QPM
Assembly Technologies
A Adaptive
T Tightening
C ControlGives precise target torque
ATC QPM
Assembly Technologies
Networking for plant notification and line control
Networking
ATC QPM
Assembly Technologies
Engineered Systems for fastening process control using automated and semi-autonomous operation.
ATC QPM
Assembly Technologies
Calibration systems for tool calibration and validation
CALIBRATION
ATC QPM
Assembly Technologies