ERKE Group, PTC Vibratory hammers driving extracting tubes, casings, sheet piles quay Port expansion England

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  • 7/29/2019 ERKE Group, PTC Vibratory hammers driving extracting tubes, casings, sheet piles quay Port expansion England

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    The increase in size o container ships has meant

    that the current deep-sea berths at the container

    terminal (Berths 204 to 207) can no longer

    accommodate our large vessels simultaneously.However by combining berths 201 and 202 it will

    create approximately 500m o quay with a 16m

    water depth, which will enable the terminal to

    again be able to accommodate our o the larger

    vessels. When works are nished, the total handling

    capacity o the port will be increased rom 2 million

    to 2.7 million TEU a year.

    The project has been the subject o an extensive

    environmental study, which carried out an

    assessment o the efect o construction activities on

    the surrounding area, and included a comprehensive

    monitoring programme during the construction

    phase. The result o the study identied that the

    noise emitted rom Vibrodrivers was acceptable,

    despite that the use o percussive piling operations

    was restricted. These environmental demands

    encouraged the use o Vibrodrivers to drive the

    piles as ar as possible.

    Thereore they were used or the initial pitching o

    the piles and the subsequent driving o the piles,

    to achieve the maximum penetration possible. Once

    practical reusal was achieved with the Vibrodrivers

    an impact hammer was used to drive the piles to the

    required toe level.

    The reconstruction o the 500 m-long quay wall

    required the installation o a combined wall. This

    combi wall was made o 149 tubes (38m long and

    1820mm diameter) and three PU22 sheet piles

    installed between each tube.

    Associated British Ports (ABP) appointed

    Contractor VolkerStevin the design and

    build contract for the reconstruction

    and deepening of berths 201 and 202 in

    Southampton Port. This project will

    enable the Port to accommodate the

    current generation of large container

    vessels at their loaded draught.

    200HD-130HD-65HDand 2 hydraulic hammersworking in the SouthhamptonPort expansion, England.

    The tubes were initially driven with the PTC 200HD

    Vibrodriver and then driven to level with an IHC S280

    Impact hammer, which was equipped with a noise

    mitigation shroud. The Vibrodriver was powered

    by power pack 1200C (806 kW) equipped with

    ecomode system, which reduces uel consumption

    up to 20%.

    To drive the PU22 sheet piles in triples, the

    contractor chose to initially drive them with a

    PTC 65HD Vibrodriver equipped with triple jaws,

    with nal backdriving carried out by a BSP CX110

    hydraulic impact hammer.

    VolkerStevin, decided to use a 3 rd Vibrodriver, the

    PTC 130HD, which was used to drive and extract

    the spud legs or the piling rames. The 130HD and

    the 65HD, were both powered by an additional PTC

    1200C power pack equipped with Ecomode system.

    KEY FACTS

    Combined wall:

    - Tubes 38 m long,

    - 1800mm diameter,- 22 mm wall thickness

    - PU22 sheet piles.

    New port capacity:

    - 2.7 million TEU a year.

    PTC - Job report - Free hanging piling

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