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    Product Information

    08/95 PE-HWU / PE-HWST

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    Product InformationPE-HWUIHWST

    Contents1. General information

    1.1 Characteristic properties1.2 Examples of app lication

    2. Production range

    3. Technical informationCharacteristic values of materialBehaviour in fireBehaviour in exterior usePhysiological behaviourChem ical resistanceWater absorptionResistance to microorganisms and rodentsApplication range concerning temperaturesAspects concerning health

    4. Processing

    5. Advice

    6. Safety Data Sheet

    10194 d8/95 eThis product information replaces all former editions.

    Seite2

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    Product InformationPE-HWU/HWST

    1. General informationSIMONAa PE-HWU (black) and PE-HWST (natural) belong to the polyethylene group withhigh density, i.e. with a specific gravity of >0,94 g/cm3.These2 types of the material groupnamed PE-HD (PE-High Density) show a molecular weight of about 200,000.

    11 Characteristic propertiesvery tough, even at low temperatureslow density (as compared to other materials)high chem ical resistancehigh corrosion resistancegood sliding propertiesanti-adhesive properties, i. e. no incrustationwear resistancelong lifephysiolog ically accep tablevery low water absorptionuniversal applicationvery good electrical isolation featuresgood processing and machining characteristics

    also for PE-HWU (black)high UV-protection

    1.2 Application examplesBuilding industryconcrete mouldsshuttering for special concrete structureswindow frames (roof windows)wash-basinsApparatus, devices, machinessuction plantsdrip pansbattery cellsetching bathspipes for chem icalsfans

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    Product InformationPE-HWUIHWST

    Storage technologysorting boxespalletspackingboxes for toolspartitions

    Vehicle sectortrunk liningsmotor cycle mudflapsseatsvehicle wheel archesUse where physiological safety is requireduse in freezersstaking boxes for deep-freeze companieslinings in deep-freeze vehiclesmoulds (such as for ice cream, chocolate, cheese)protheses and ortheses

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    Product InformationPE-HWUfHWST

    2. Production range

    not in stockOther dimensions on request

    SIMONA*PE-HWSTnaturalyes

    Standard coloursother co lours possible

    SIMONA*PE-HWUblackno

    Extruded sheetssize 2000 x 1000 mm3000 x 1500mm4000 x 2000 mm

    Pressed sheetssize 2000 x 1000mm4120 x2010 mm*

    Welding wiresRound wireTriangular 90Three coreSolid rod*

    Pipes

    Square pipes

    thickness of sheets in mm0,5 - 502 - 306 - 25

    10 - 20015 - 80

    0,5 - 302 - 20-10 - 120

    15 - 80diameter in mm

    3 55 - 658 - 500

    10 - 1000

    35x35x3mm50x50x4mm

    3 - 4-8 - 500--

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    Product InformationPE-HWUIHWST

    Other PE-materials in the SIMONA programme:For the construction of apparatus which need a test markSIMONA* PE-HWU-BIs produced from a moulding compound authorized by the lnstitut fur Bautechnik(IfBt) (Institute for Construction Technics) in Berlin. Under certain qualifications itmay be used in the field of tank construction requiring a test mark.For this reason SIMONA has entered into an exterior control agreement with the~ a v a r i a n ~ o vTechnical Control Authority) for the following semi-finished products:sheets, solid rods and w elding wire.Electrically conductiveSIMONA* PE-ELBy means of a special formula a surface resistance of 5 106 Ohm is achieved. Thematerial is mainly used in explosion-proof areas, in which spark formation by staticcharges has to be prevented.For nuclear techno logySIMONAmPE-HWBThe high concentration of hydrogen atoms combined with boron additives (indifferent concentrations) in PE prov ides radiation shield ing. Thermal neutrons areintercepted. Examples of application: Mobile and permanent reactor installations,test rooms and laboratories.For the deep-draw technologySIMONA* PE-HWVThis special type meets the extreme demands of stretching, required in deep-drawing processes, also for the use in the orthopaedic sector. For further informa-tion on the fabrication please see our product information "Vacuum Shaping, HotShaping, Bending".

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    Product InformationPE-HWU/HWST

    3. Technical information

    3.1 Characteristic values of material

    measured on test pieces 10mm thick "measured on test pieces 1 mm thick"' lease ask about specific colours

    Density, method CYield stress,Test piece 3Elongationat yield stressElongation at tearTensile-E-moduleImpact strength (Std. small bar)Impact strength when notched (U-notch)Indentation hardness H 132/30Shore hardness DCrystalline melting rangecalorimetricMean coefficient of thermalexpansion

    . Heat conductivity*Behavioui in fireDielectric strength"MethodK 20lP 50Volume resistivityAnnular electrodeSurface resistanceElectrode ACreep resistanceMethod KCDielectric constant

    at 300- 1000 Hzat3.105Hz

    Dielectric loss factorat 300 Hzat 1000 Hzat3.105HzPhysiological safety

    The data specified here are guide values and may vary depending on the processing method and the production of testpieces. Unless specified otherwise, these are average values taken from measurements on extruded sheets 4 rnrn thick.This information cannot be automatically transferred to finished components. The manufacturer or user must check thesuitability of our materials for a specific application.

    Moulding compounds designation (DIN 16776, 12/84)

    Test methodDlN

    53479534555345553455534575345353453534565350552328537525261241025348 153482534825348053483

    53483

    BGA

    PE-HWST natural FM DIN 16776-PE, EN 45 T 00316PE-HWST dyed FM DIN 16776-PE,EC 45 T 00316PE-HWST pressed FM DIN 16776-PE, QN 45 T 00316PE-HWU dyed FM DIN 16776-PE, ECLH 45 T 00316PE-HWU pressed FM DIN 16776-PE, QCLH 45 T 00316

    Dimension

    g/crn3N/mm2%%

    Nlmrn2kJ/rn2kJ/m2N/rnrn2N/rnrn2K ("C)K-

    WIrnKkV/mm

    Ohm, crnOhmV--

    SIMONAaPE-HWST

    0,945229

    500800

    without break134362

    SIMONA*PE-HWU

    0,950229

    300800without break124063

    399-403 (126-130)1,8. o -4

    0,38B250

    >10l6lo i4600

    2 32,3

    < 3 . 1 0 . ~1 . lo4

    < 3.10.~yes"'

    1,8.10.~0,388247

    >10lsl o i4600

    2,32,3

    ~ 3 . 1 0 ' ~5 . 1 0 . ~

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    Product InformationPE-HWUIHWST

    3.2 Behaviour in fireSIMONAm PE-HWUIHWST are normally inflammable structural m aterials (in accordancewith DIN 4102 82).Self-ignition temperature approximately 350 OCOxygen index approximately 18 %(Minimum oxygen concentration which is necessary for combustion)

    3.3 Behaviour in exterior useSIMONA" PE-HWU, especially stabilized for exterior useSIMONA" PE-HWST, only destined for interior use

    The life span of the product is not only due to the formula.Further considerations are:the processing procedurethe conditions of processingthe forming of fittings

    and any resu lting stresses.For years SIMONA" PE-HWU has proved completely satisfactory for exterior use. With theaddition of special carbon black (approximately2 %)th e ight and weather resistance canbe effectively increasedand counteracts the damaging force of the UV-rays in the sunlightaided by atmospheric oxygen.Exterior applications north of the Central Alps and below 1,500 m sea level normallypermits parts constructed from PE-HWU to a life span of 10or more years (when stressis avoided).

    3.4 Physiological behaviourIn accordance with BGA recommendation Ill (187th statement of the Federal HealthDepartment's information leaflet 34, 1991) SIMONAB PE-HWUIHWST semi-finishedproducts are physiologically accep table and may be used in direct con tact with food . Asthis recommendation is only applicable for the semi-finished produc ts, the physiolog icalsafety of the finished part should, when required, be tested before process ing beg ins.

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    Product InformationPE-HWUIHWST

    3.5 Chemical resistanceThe non-polar characteristics of SIMONAaP E-HWUIHWST gives this thermoplastic (attemperatures of approx. 20 "C )a very high chemical resistanceagainst - salts (aqueous solutions)- acids (aqueous solutions)- alkalis (aqueous solutions)- alcohol- many solvents

    against - greases- oils- waxes

    In permanent contact with these mediums there can be a s light swe lling reaction,which in general does not affect the use of these material.a limited chemical resistance (swelling reaction)against - aromates- halogenated hydrocarbonsnot resistant against strong oxidation agents like- nitric acid- chromic acid- halogensEspec ially with welded joints, there is the danger of stress cracking.

    For detailed information please see our ca talogue "Chem ical resistance".

    3.6 Water absorptionGenerally, SIMONA@PE-HWU/HWSI only absorbs very small amounts of water, andtherefore, it does not swell when stored in water.As to the special app lication of extrusion welding, humidity can influence the weldingresult. Due to geometry (surface compared to volume) and working conditions with theextruder, already very small quantities of water are sufficient in order to deter optimalwelding seams (see product information ,,Weldingu, point 5.6 ,,Extrusion welding").

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    Product InformationPE-HWUIHWST

    3.7 Application range concerning temperaturesDue to its molecular construction SIMONAa PE-HWUIHWST s very tough at a wide rangeof temperatures. The crystallite melting range is at 130OC.

    Temperature of permanent use -50 to +70 OCWithout significant mechanical stresses and up to +80 OCwith air as environmental medium

    3.8 Resistance to microorganisms and rodentsSIMONAa PE-HWUIHWST will not be eroded by the follow ing

    microorganismsbacteriafungussporesinsectsrodents

    3.9 Aspects concerning healthAs far as its chemial composition is concerned, PE consists mainly of carbon andhydrogen. When it is burned, almost only ca rbon dioxide, carbon monoxide and water areproduced, as well as small amounts of low-molecular parts of the corresponding p lasticsand carbon black.The proportions of carbon dioxide to carbon monoxide depends on the nature of the fire- emperature, ventilation, un limited access of atmospheric oxygen. So there are firegases, which are similar to those of wood or stearin.When discussing the toxicity of plastic fire gases it is often overlooked, that all gases aretoxic. Therefore it cannot be sa id that plastics would produce especially toxic gases in theevent of fire. Water is the most suitable extinguisher with regard to burning PE.

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    Product InformationPE-HWUJHWST

    4. ProcessingYou will receive advice for:MachiningWeldingThermoformingBondingby means of separated product information. Please contact us

    5. AdviceOur Sales Department and Technical App lication Department are expe rienced in the useand process ing of thermoplastic semi-finished products . We look forward to assistingyou.

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    CEE-Safety Data Sheet according to 91/155/EW GTrade name: SIMONAB PE-HWU I PE-HWU-B 1 PE-HD pipe1. lndications to the manu facturer

    SIMONA AG Phone (0 67 52) 14-0Teichweg 16 Fax (0 67 52) 14-21 1D-55606 Kirn

    Page 1 of 211/2000

    2. Composition I lndications to comp onentsChem ical characteristics: polymer of ethyleneCAS-number: not necessary

    3. Possible dangersunknown

    4. First-aid measu resGeneral comm ent: medical aid is not necessary

    5. Fire-fighting measu resSuitable fire-fighting appliance: water fog, foam , fire fighting pow der, carbon dioxide

    6. Measures in case of unintended releasenot a pplicable

    7. Handling and storageHandling: no sp ec ial regulations must be observedStorage: unlimited good storage property

    8. Limitation of expositionPersonal protective equipment: not necessary

    9. Physical and chemical characteristicsPhenotype: Chanqe of state:form: sem i-finished produc t crystallite me lting point: 126 - 130 "Ccolour: black fire point: not applicablesmell: not distinguishable inflamm ation temperature: appr. 350 "C(value indicated in literature)density: 0.95 g/cm3

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    CEE-Safety Data Sheet according to 91/155/EWGTrade name: SIMONAB PE-HWU I PE-HWU-B I PE-HD pipe Page 2 of 21 1/2000

    10. Stability and reactivityThermal decomposition: above appr. 300 "CDangerous decom position products:Besides carbon black also carbon dioxide and water as w ell as low m olecular parts ofPE will develop during the burning process. In case of incom plete burning also carbonmonoxide may arise.

    11. Toxic indicationsDuring several years of usage no effects being h armful for the health were observed

    12 . Ecological indicationsNo biodegradation, no solubility in water, no effects being ha rmful to the env ironment mustbe expected.

    13 . Waste-disposal indicationsCan be recycled or can be disposed of together with househ old rubbish (acc. to localregulations).Waste key for the unu sed product: EAK-Code 120 105Waste name: waste of polyolefine

    14. Transport indicationsNo dangerous product in respect to / according to transpo rt regulations

    15. InstructionsMarking according to GefStoffVIEG: no obligation for markingWater danger class: class 0 (self classification)

    16 . Further indicationsThe indications are b ased on our todays kn owledge.They are m eant to describe our products in respect to safety requirements. They do notrepresent any guarantee of the described product in the sen se of the legal guaranteeregulations.

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    CEESafety Data Sheet according to 91/155/EWGTrade name: SIMONAO PE-HWST I PE-HWV 1 PE-HWVM ISIMONAO 2000 1 PE-HML 500 1 PE-HMG 10001. lndications to the manufacturer

    SIMONA AG Phone (0 67 52) 14-0Teichweg 16 Fax (0 67 52) 14-211D-55606 Kirn

    Page 1 of 211 zoo0

    2. Composition 1 lndications to com ponentsChem ical characte ristics: polyme r of ethyleneCAS-number: not necessary

    3. Possible dangersunknown

    4. First-aid measuresGeneral comment: medical aid is not necessary

    5. Fire-fighting m easuresSuitable fire-fighting app liance: water fog, foam, fire fighting powder, carbon dioxide

    6. Measures in case of unintended releasenot applicable

    7. Handling and storageHandling: no special regulations must be observedStorage: unlimited good storage property

    8. Limitation of expositionPersonal protective equipment: not necessary

    9. Physical and chemical characteristicsPhenotype: Chanqe of state:form: semi-finished produc t crystallite melting point: 126 - 13 0 "Ccolour: different fire point: not applicablesmell: not distinguishable inflammation temperature: appr. 350 "C(value indicated in literature)density: 0.94 - 0.95 g/cm3

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    CEE-Safety Data Sheet according to 9111 551EWG Page 2 of 2Trade name: SIMONAO PE-HWST I PE-HWV I PE-HWVM I 1112000SIMONAO 2000 1 PE-HML 500 1 PE-HMG I0 00

    10 . Stability and reactivityThermal decomposition: above appr. 300 "CDangerous decom position products:Besides carbon black also carbon dioxide and water as well as low m olecular parts ofPE will develop during the burning process. In case of incomplete burning also carbonmonoxide may arise.

    11. Toxic indicationsDuring several years of usage no effects being harmful for the hea lth were observed.

    12. Ecological indicationsNo biodegradation, no solubility in water, no e ffects being harmful to the environm ent mustbe expected.

    13. Waste-disposal indicationsCan be recycled or can be disposed of together with household rubbish (acc. to localregulations).Waste key for the unused product: EAK-Code 120 105Waste name: waste of polyolefine

    14 . Transport indicationsNo dangerous product in respect to 1 according to transport regulations

    15 . InstructionsMarking according to GefS toffVIEG: no obligation for markingWater dange r class: class 0 (self classification)

    16. Further indicationsThe indications are based on our todays know ledge.They are m eant to describe our products in respect to safety requiremen ts. They do notrepresent any guarantee of the described product in the sense of the legal guaranteeregulations.