Part Number 196-4862-HV0

Description 15-2 QU BOTTOM ASSY 15K

Serial Number 996-101-WLS1596-001 TO 996-102-WLS1596-002

Prepared By Claire Bailey - Document Controller17 Sep 12

Reviewed By Iain McCracken - Production Engineer 20 Sep 12

EQUIPMENT DOCUMENTATION

INDEX

Section 1

Equipment Approval Certificates

Section 2

Certificate of Conformity

Section 3

Pressure/Load Test Certificates

Section 4

Drawings

Section 5

Manufacturing Information

Section 6

Material Certificates

Section 7

NDT Test Reports

Section 8

NDT Operator Qualifications & Material UT Operator Eye Tests

Section 1

Equipment Approval Certificates

Section 2

Certificate of Conformity

Section 3

Pressure/Load Test Certificates

Section 4

Drawings

MATERIAL

SHEET OF

DRAWN

CHECKED

TITLE

DOC NO

STATUS

N.T.S

ANGLES `0~ 30'ALL DIAS CONCENTRIC TO 0.010 T.I.R

PRODUCT NO REV

PhuelOIL TOOLS

Phuel Oil ToolsTel 0785 992 0170

c

UNLESS STATED OTHERWISE:

X.X `0.062 X.XX `0.030 X.XXX `0.010

SURFACE COATING

REV DATE DESCRIPTION BY

REVISION HISTORY

CARBON STEEL

SELECT TO SUIT MATERIAL TYPE

STAINLESS STEEL

CRITICAL COMPONENT?

MATERIAL CERT W/ IMPACTS?

NDT PER API 6A (PSL-3)?

MINIMUM YIELD STRENGTH (KSI)

DIMENSIONS IN INCHESSURFACE FINISH 250 RMa

CONTROLLED DOCUMENT - CHECK THAT YOU ARE USING THE CORRECT REVISION

15-2 QU BOTTOM ASSY 15K

4862

1 1

A

I.McCracken 31/08/2012

A GREEN 31/08/2012

196

Released

W/ 6.625" ID

SEE PO

N/A

N/A

Y

N

N

N/A

20.00

6.6

3n

10

12 131415

45

11

9.1

8n 1

6.4

6n

NOTE:WIEGHT: 570 lbs / 259 Kgs15,000 PSI MAXIMUM WORKING PRESSURE22,500 PSI MAXIMUM TEST PRESSUREFIT THREAD PROTECTORS (NOT SHOWN)

1

2ATTACH BAND HERE

BILL OF MATERIAL

196-4862-HV0 15-2 QU BOTTOM ASSY 15K REV A

Item Part Number Description Qty Critical Drawing

1 196-4956-480 BOTTOM SUB 15-2 15KMATERIAL: 4140 80 ksi Min Yield (free issue)

1 Yes 196-4956A

2 110-2981-411 SOLID COLLAR (15-2 ACME)Material: 4140 110 ksi Min Yield

1 Yes 110-2981B

4 SHC-0585-3A4 Soc Hd Cap Size 1/2 Length 1 in 8

5 WNL-0580-316 WASHER NORDLOCK (M12) 8

10 802-4880-H90 P-SEAL (PISTON 9.00)SEAL MATERIAL: HNBR 90 HARD

1 No 802-4880A

11 803-3202-V90 SPRING SEAL FOR 15-2 CONNECTION 2

12 190-3875-304 DOWEL PIN 1/4 DIA X 1-1/4 LONG 1

13 190-2791-316 LOCK BLOCKMaterial: 316 st stl

1 No 190-2791A

14 SHC-0507-HTS Soc Hd Cap Size 1/4 Length 1 in 2

15 190-2804-304 SPIROL ROLL PIN 1/4 DIA X 1 1

100 910-4681-N66 PROTECTOR 15.00-2 BOX (FEMALE)Material: NYLON 66

1 No 910-4681A

End of Report

Section 5

Manufacturing Information

Part No Description Serial Number Cast No NDT Report No

110-2981-411 SOLID COLLAR (15-2 ACME) 104088-20-4 22479

12.01.P1618-001

196-4956-480 BOTTOM SUB 15-2 15K 104195-2-1 79416

12.01.p1617-001

TRACE REPORT (Critical Items)

196-4862-HV0 15-2 QU BOTTOM ASSY 15K

996-101-WLS1596-001SERIAL No:

Part No Description Serial Number Cast No NDT Report No

110-2981-411 SOLID COLLAR (15-2 ACME) 104088-20-2 22479

12.01.P1618-001

196-4956-480 BOTTOM SUB 15-2 15K 104195-2-2 79416

12.01.p1617-001

TRACE REPORT (Critical Items)

196-4862-HV0 15-2 QU BOTTOM ASSY 15K

996-102-WLS1596-002SERIAL No:

Section 6

Material Certificates

196-4956-480-79416

196-4956-480-79416

196-4956-480-79416

196-4956-480-79416

196-4956-480-79416

196-4956-480-79416

196-4956-480-79416

Stemcor Special Steels Limited Pottery Lane East, Whittington Moor, Chesterfield, Derbyshire, UK S419BH

Tel +44 (0) 1246 458100 Fax +44 (0) 1246 458101 www.stemcorspecialsteels.com

Incorporated & Registered in England No. 5045017 VAT No. 396 9028 04

C E R T I F I C A T E O F C O N F O R M I T Y IN ACCORDANCE WITH BSEN 10204 3.1 CUSTOMER: PHUEL OIL TOOLS LIMITED CERTIFICATE No: 056607 PAGE: 1 PRINTED: 06/07/2012 DELIVERY TICKET No: YOUR ORDER No: 104181 PART NO 110-2981-411 SPECIFICATION 4145M AISI 4145 TO SPEC 411 2 OFF 18" OD X 12.75" ID X 9.75" LONG ANALYSIS CAST No 22479 C Si Mn S P Ni Cr Mo Al Cu V ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ 0.436 0.249 1.069 0.006 0.015 0.146 1.174 0.325 0.029 0.193 0.003 HEAT TREATMENT PARAMETERS TYPE TEMP SOAK-HOURS QUENCH/COOLING HARD 850C 10.0 WATER TEMP 580C 20.0 AIR COOL MECHANICAL PROPERTIES TEST No 400627A05A TENSILE RESULTS: LOCN/DIRN: TEMP UNITS UTS .2% Rp ELONG% ROA% 20 C KSI 155.6 134.5 14.8 49.3 IMPACT RESULTS: LOCN/DIRN: TEMP TEST UNITS ENERGY -32 C Charpy V Joules 42 44 43 HARDNESS RESULTS: 34.5 HR ULTRASONIC SATISFACTORY TO PSL3 GRAIN SIZE 6 REDUCTION RATIO 4.3 WE CERTIFY THAT THE CONTENTS OF THIS CERTIFICATE ARE CORRECT AND ACCURATE AND MEET THE FULL REQUIREMENTS OF THE PURCHASE-ORDER.

Signed:____________________ Date:19/07/12Postion: Certification Officer

110-2

981-4

11-22

479

110-2

981-4

11-22

479

Section 7

NDT Test Reports

12.01.P1617-001

12.01.P1617-001

12.01.P1618-001

12.01.P1618-001

Section 8

NDT Operator Qualifications & Material UT Operator Eye Tests

*" INSPECTION CONSULTANTS

Certificate of ExaminationThis is to certify that:

Szymon Haluszczak

Successfully completed an examinationbased on SNT-TC-IA, Level II (two) in the following NDT method:

Magnetic Pa

Examination Date: 2

ExaminatioTheo

Practic

Composite:

e2

.3 %82.5 %

.8 %

ection

Employer's Signature:

Product Form: General

Certificate No: EI--UN-0753-MT

Expiry Date: 25/06/2014

Company: Anson Ltd

17/ 'l~~

Signed by the Examiner:

G Glover, ASNT 24269

••••• ..." ••••••• Clf'-~

Eurotec:hnology Incon is a RINDT Approved Training FacilityEurotechnology Centre, Kirkhill Place, Kirkhill Industrial Estate,

Dyce, Aberdeen, AB21 OGU,ScotlandTel: +44 (0) 1224 722966, Fax: +44 (0) 1224773657 .

Web: www.eurotechoologygroup.comE-mail: info@eurotechnologygroup.com