Equation Sheets for Principles of Design Spring 2015

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    Equation Sheets for ME 381Principles of Design Spring 2015

    Chapter 3.9 Uniformly Distributed Stresses

    Normal Stress:

    3-22

    Shear Stress: 3-23Chapter 3.10 Normal Stresses for Beams in Bending

    Bending stress: 3-24Second-area moment about the z-axis: 3-25Maximum magnitude of the bending stress: 3-26a)Two plane bending: 3-27Chapter 3.11 Shear Stresses for Beams in Bending

    Transverse shear stress: 3-31Maximum transverse shear stress: 3-34

    Chapter 3.12 Torsion

    Angle of twist for a solid round bar 3-35Shear stress for a solid round bar

    3-36

    Max shear stress for a solid round bar 3-37Polar second moment of area for a solid round section: 3-38Polar second moment of area for a hollow round section: 4 4 3-39

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    Max shearing stress in a rectangular bx csection bar: 3 .8/ 3-40Horse power

    6: T(lbf*in), n(rpm), F(lbf), V(ft/min) 3-42

    SI Units: 3-43Chapter 3.13 Stress Concentrations

    Geometric stress-concentration factor: 3-48Net tensile force for a thin plate in tension or compression: Nominal stress for a thin plate in tension or compression: Chapter 3.14 Stresses in Pressurized Cylinders

    Tangential stress for a cylinder: / 3-49Radial stress for a cylinder: +/ 3-49Tangential stress for a cylinder, 0: 1 3-50Radial stress for a cylinder, 0: 1 3-50Longitudinal stress for a cylinder, 0: 3-51Average tangential stress for thin-walled cylindrical pressure vessel:

    3-52

    Maximum tangential stress for thin-walled cylindrical pressure vessel: + 3-53Longitudinal stress for thin-walled cylindrical pressure vessel: 4 3-54

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    Chapter 3.15 Stresses in Rotating Rings

    Tangential stress for a rotating ring: +8 ++ 3-55Radial stress for a rotating ring: +8 3-55Chapter 3.16 Press and Shrink Fits

    Interference contact pressure: [ (+)+ ] 3-56

    Interference contact pressure if the two members are of the same material:

    3-57Tangential stress for inner member at transition radius: + 3-58Tangential stress for outer member at transition radius: + 3-59Chapter 3.18 Curved Beams in Bending

    Location of neutral axis: 3-63Stress distribution: 3-64Critical stresses at inner and outer surfaces: 3-65Approximation for small values of e: 3-66Approximation for stress with small values of e: 3-67

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    Chapter 3.19 Contact Stresses

    Spherical Contact

    Radius of the circular contact area:

    8

    +

    +

    3-68

    Maximum pressure at center of contact area: 3-69Principal stresses along thez-axis: -[1 |/| 1 +] 3-70 + 3-71Maximum shear stress:

    =

    3-72

    Cylindrical Contact

    Half-width of the rectangular contact area: +

    + 3-73

    Maximum pressure: 3-74Stress state along thez-axis:

    21 3-75 ++ 2

    3-76 + 3-77

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    Chapter 4.17 Shock and Impact for Suddenly Applied Loading

    Equation for maximum deflection of spring: 2 2 0 4-57(a)Maximum deflection of spring: 1 4-58Maximum force acting on the spring: 1 4-59

    Chapter 5.4 Maximum-Shear-Stress Theory for Ductile Materials

    Maximum shear stress theory predicts yielding when: 5-1Yield strength in shear: 0.5 5-2Maximum shear stress modified to include factor of safety: 5-3Yield condition for Case 1: 0 5-4Yield condition for Case 2: 0 5-5Yield condition for Case 3: 0 5-6

    Chapter 5.5 Distortion-Energy Theory for Ductile Materials

    Average stress: ++ (a)Yield is predicted if

    ++

    (5-10)

    Von Mises stress: ++ (5-12)Von Mises stress for plane stress: (5-13)

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    Von Mises stress usingxyzcomponents of three-dimensional stress:

    +++6 + + (5-14)And for plane stress:

    3 (5-15)

    Von Mises stress modified to include factor of safety: (5-19)Shear yields strength predicted by the distortion-energy theory: 0.577 (5-21)Chapter 5.6 Coulomb-Mohr Theory for Ductile Materials

    Coulomb-Mohr theory predicts the following failure boundary:

    1 (5-22)Modified to include a safety factor:

    (5-26)Yield condition for Case 1: 0 (5-23)Yield condition for Case 2: 0 1 (5-24)Yield condition for Case 3: 0 (5-25)Shear yields strength predicted by the Coulomb-Mohr theory: + (5-27)Chapter 5.8 MaximumNormal-Stress Theory for Brittle Materials

    Maximum-Normal-Stress theory predicts the following failure boundary: or (5-28)For plane stress:

    or

    (5-29)

    Two sets of design equations: / or / (5-30)

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    Chapter 5.9 Modifications of the Mohr Theory for Brittle Materials

    Brittle-Coulomb-Mohr

    /

    0 (5-31a)

    0 (5-31b) / 0 (5-31c)Modified Mohr

    / 0 (5-32a)

    0 and 1 0 and > 1 (5-32b) / 0 (5-32c)Chapter 5.12 Introduction to Fracture Mechanics

    Stress field on a dx dyelement in the vicinity of the crack tip:

    1 (5-34a) 1 (5-34b) (5-34c)Plane stress: 0 Plane strain: (5-34d)Stress near the tip: = (a)Stress intensity factor (mode I): (5-37)Factor of safety: / (5-38)