stack2013FACILITY IDFACILITY NAMEADDRESSCITYZIP5ZIP4COUNTYEUIDEUID DESCRIPTIONEVALUATION DATECONTROL EQUPMENTCOMPANY PERFORMING TESTMAX RATEALLOWABLE RATETESTED OPERATING RATETESTED EMISSION RATEMETHOD NUMBERPOLLUTANTSRESULTSCONFORMAUDITNOTES0121010197Mar-Zane Plant #12408 S SECTION LINE RDDelaware43015DelawareP001325 TPH Double Drum Mix asphalt plant controlled by a baghouse and three storage silos10/9/13CE-BH-P001(Filter/Baghouse): BaghouseChief325TPH8.45 lbs NOx/hr250TPH6.40 lbsNOx/hr7ENitrogen OxidePASSNAYTested while burning natural gas. See memo field for method 50121010197Mar-Zane Plant #12408 S SECTION LINE RDDelaware43015DelawareP001325 TPH Double Drum Mix asphalt plant controlled by a baghouse and three storage silos10/9/13baghouseChief325 TPH0.04 gr/dscf250 TPH0.05 gr/dscf5PE - Primary PM (Includes Filterables + Condensibles)FAILNAYThis plant was tested on natural gas and was operated at the maximum process weight rate that is capavble of acieving given the amount of moisture in the material being processed. Extensive conversation w the plant operator confirmed that the plant was making the most amount of asphalt possible given the mix type and moisture presesnt in the material.0121010197Mar-Zane Plant #12408 S SECTION LINE RDDelaware43015DelawareP001325 TPH Double Drum Mix asphalt plant controlled by a baghouse and three storage silos10/9/13CE-BH-P001(Filter/Baghouse): BaghouseChief325TPH42.25lb CO/hr250 TPH47.43 lbs CO/hr10CO - Carbon MonoxideFAILNAYTested while burning natural gas. See memo field for method 50121010197Mar-Zane Plant #12408 S SECTION LINE RDDelaware43015DelawareP001325 TPH Double Drum Mix asphalt plant controlled by a baghouse and three storage silos10/9/13CE-BH-P001(Filter/Baghouse): BaghouseChief325 TPH28.55 lbs VOC/hr250 TPH58.0 lbs VOC/hr25Total non-methane organic compoundFAILNAYTested while burning natural gas. See memo field for method 50121010197Mar-Zane Plant #12408 S SECTION LINE RDDelaware43015DelawareP001325 TPH Double Drum Mix asphalt plant controlled by a baghouse and three storage silos10/9/13CE-BH-P001(Filter/Baghouse): BaghouseChief325 TPH1.11 lbs SO2/hr250TPH3.22 lbs SO2/hr6SO2 - Sulfur DioxideFAILYYTested while burning natural gas. See memo field for method 50123010078Anchor Hocking, LLC1115 W. Fifth AvenueLancaster43130FairfieldP0069.0 tons per hour uncontrolled glass melting furnace (Furnace 1-2)6/13/13UncontrolledAir Compliance Testing, Inc.9.0 tons/hr17.9 lb/hr7.48 tons/hr3.6 lb/hr5PE - Primary PM (Includes Filterables + Condensibles)PASSNAN0123010078Anchor Hocking, LLC1115 W. Fifth AvenueLancaster43130FairfieldP0079.5 tons per hour uncontrolled glass melting furnace (Furnace 1-1)11/7/13N/AAir Compliance Testing Inc.9.5tph and max. heatinput rate of 114 MMBtu/h18.53 lb./hr.8.53 tph3.34 lb./hr.5PE - Primary PM (Includes Filterables + Condensibles)PASSNAY0123010198The Cyril-Scott Company3950 LANCASTER-NEW LEXINGTON RDLancaster43130FairfieldK027Heatset web offset printing line (HWOPL) with 6 printing units, 3.0 MMBtu drying oven, chilling unit, UV coater, UV dryer, and associated finishing operations venting to a regenerative thermal oxidizer (RTO) or catalytic incinerator S69/17/13S6(Catalytic Incinerator): Catalytic IncineratorAir Compliance Testing, Inc.40,000 Impressions/hr95 % DE17,990 - 18,135 IMP/hr98.5% DE25AVOC - Volatile Organic CompoundsPASSNAY0123010198The Cyril-Scott Company3950 LANCASTER-NEW LEXINGTON RDLancaster43130FairfieldK028Heatset web offset printing line (HWOPL) with 6 printing units, 3.4 MMBtu drying oven, chilling unit, UV coater, UV dryer, and associated finishing operations venting to a regenerative thermal oxidizer (RTO) or catalytic incinerator S910/1/13S9(Catalytic Incinerator): Catalytic OxidizerAir Compliance Testing, Inc.N/A0.95 lb/hr VOC; 95% control16,700 impressions/hr0.03 lb/hr (as propane); 99% control25ATotal HydrocarbonsPASSNAY0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR001Gelcoating operation controlled with primary and secondary enclosures and a catalytic incinerator.4/2/13CatOxidizer(Catalytic Incinerator): Catalytic Oxidizer and temporary total enclosureCB&IN/A94.7 DRE; 80.5 overall VOC reductionN/A98.1% DRE; 82.05% overall VOC reduction25AVOC - Volatile Organic CompoundsPASSNAYThe results indicated an inexplicably low capture efficiency for test run #1 that was likely the result of the operating rate of the gelcoat spray hood being lifted very shortly after the spray finished. The facility has agreed to a TV operating permit term requiring that the gelcoat spray hood remain lowered for a period of time before removing the coated item to ensure that capture is not negatively impacted by operation of the hood.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR001Gelcoating operation controlled with primary and secondary enclosures and a catalytic incinerator.4/2/13CatOxidizer(Catalytic Incinerator): Catalytic Oxidizer and temporary total enclosureCB&IN/A94.7% DRE; 80.5% overall VOC reductionN/A94.3 DRE; 82.05% overall VOC reduction25Total non-methane organic compoundFAILNAYMethod 25A results (also submitted) indicate that the incinerator was achieving a DRE of 98.1%0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR001Gelcoating operation controlled with primary and secondary enclosures and a catalytic incinerator.4/3/13CatOxidizer(Catalytic Incinerator): Catalytic Oxidizer and temporary total enclosureCB&IN/A94.7 DRE; 80.5 overall VOC reductionN/A98.1% DRE; 82.05% overall VOC reduction25AVOC - Volatile Organic CompoundsPASSNAYThe results indicated an inexplicably low capture efficiency for test run #1 that was likely the result of the operating rate of the gelcoat spray hood being lifted very shortly after the spray finished. The facility has agreed to a TV operating permit term requiring that the gelcoat spray hood remain lowered for a period of time before removing the coated item to ensure that capture is not negatively impacted by operation of the hood.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR001Gelcoating operation controlled with primary and secondary enclosures and a catalytic incinerator.4/3/13CatOxidizer(Catalytic Incinerator): Catalytic Oxidizer and temporary total enclosureCB&IN/A94.7% DRE; 80.5% overall VOC reductionN/A94.3 DRE; 82.05% overall VOC reduction25Total non-methane organic compoundFAILNAYMethod 25A results (also submitted) indicate that the incinerator was achieving a DRE of 98.1%0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteP002Panel cutting saw4/4/13Plant2Cycl(Cyclone/Multiclone): Plant 2 CycloneCB&IN/A15.7 lbs PE/hr for P002, P003, and P004 combinedN/A3.90 lbs PE/hr for P002, P003, and P004 combined5PE - Primary PM (Includes Filterables + Condensibles)PASSNAY0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteP003Panel cutting saw4/4/13Plant2Cycl(Cyclone/Multiclone): Plant 2 CycloneCB&IN/A15.7 lbs PE/hr for P002, P003, and P004 combinedN/A3.90 lbs PE/hr for P002, P003, and P004 combined5PE - Primary PM (Includes Filterables + Condensibles)PASSNAY0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteP004Panel cutting saw (Rogers saw)4/4/13Plant2Cycl(Cyclone/Multiclone): Plant 2 CycloneCB&IN/A15.7 lbs PE/hr for P002, P003, and P004 combinedN/A3.90 lbs PE/hr for P002, P003, and P004 combined5PE - Primary PM (Includes Filterables + Condensibles)PASSNAY0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteP009Trough drying cabinet4/4/13NoneCB&IN/AN/AN/A0.108 lbsVOC/98"trough; 0.133 lbsVOC/120" troughotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR003Lamination table #14/4/13NoneCB&IN/A8/40 and 3/15N/A13.6 lbs VOC/Ton resin appliedotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR004Lamination table #24/4/13NoneCB&IN/A8/40 and 3/15N/A13.6 lbs VOC/Ton resin appliedotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR005Lamination table #34/4/13NoneCB&IN/A8/40 and 3/15N/A13.6 lbs VOC/Ton resin appliedotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR006Lamination table #44/4/13NoneCB&IN/A8/40 and 3/15N/A13.6 lbs VOC/Ton resin appliedotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR007Lamination table #54/4/13NoneCB&IN/A8/40 and 3/15N/A13.6 lbs VOC/Ton resin appliedotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0124010112Fiber-Tech Industries Inc2351 Kenskill AvenueWashington Court House43160FayetteR008Lamination table #64/4/13NoneCB&IN/A8/40 and 3/15N/A13.6 lbs VOC/Ton resin appliedotherFacility-Wide Permit RequirementsPASSNANThe facility has been required to perform mass balance testing of these lamination tables since the original PTI was issued. Due to OAC rule 3745-21-25 promulgation, mass balance testing will no longer be allowed to demonstrate compliance with the applicable requirements identified in OAC rule 3745-21-25, rather, the facility will be required to use emissions factors published in the UEF table referenced in AP-42.0125000276Citgo Petroleum - Columbus Terminal6433 COSGRAY RDDUBLIN43016FranklinJ0013-Bay Truck Loading Rack with 10 Loading Arms Controlled by a Vapor Combustion Unit4/3/13VCUAnalytical Testing Consultants, Inc.227,926 gallons of gasoline in 6 hours35 mg/L gasoline loaded104,423 gallons of gasoline in 6 hours18.77 mg/L gasoline loaded25AVOC - Volatile Organic CompoundsINVALIDNAYCitgo performed the following U.S. EPA Test Methods to determine compliance with their VOC limitation: 2A, 2B, 10, 21, 22, 25A and 25B.Citgo did not meet 90% of their maximum throughput of gasoline during the test and the results are invalid. They have committed to retest on July 16, 2013.0125000276Citgo Petroleum - Columbus Terminal6433 COSGRAY RDDUBLIN43016FranklinJ0013-Bay Truck Loading Rack with 10 Loading Arms Controlled by a Vapor Combustion Unit7/16/13vapor combustion unitANALYTICAL TESTING CONSULTANTS, INC.227,926 gallons of gasoline in 6 hours35 mg/L gasoline loaded296,563 gallons of gasoline in 6 hours6.88 mg/L gasoline loaded25AVOC - Volatile Organic CompoundsPASSNAY0125001972Franklin County Sanitary Landfill3851 London Groveport RoadGrove City43123FranklinP901Landfill12/19/13FlareCornerstone Environmental Groupsee reportless than 5 minutes over 2hrsee report0% opacity22Fugitive EmissionsPASSNANOhio EPA read for fugitive emissions at the same time and location as the cornerstone representative and also observed no visible emissions. This report was submitted originally on time but was re submitted because Air Services needs to be modified o that the "new emissions test for results" button shows up when an initial NSPS emissions test report is submitted. This was discussed and communicated to Erica Engle. This emission units is also in compliance with 40CFR60.18(c)(3)(ii) AND 40CFR60(C)(4)(i) AND (iii)0125040206ADM GRAIN CO4250 GROVES RDColumbus43227FranklinF002Fully enclosed transferring and conveying operations2/25/13Dust Collect(Filter/Baghouse): Conveyor BaghouseADM Emissions Measurement Group12,000 bu/hr0% opacity12,000 bu/hr0% opacity9Visible EmissionsPASSNAY0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP004Resin Kettle K1, 13,000 gallon11/5/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncP004, P006, T065 and other tanks0.18 lb/hrLow load to test DE0.01 lb/hr320FormaldehydePASSNAYP004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP004Resin Kettle K1, 13,000 gallon11/5/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncP004, P006, T065 and other tanks0.13Low load to test DE0.01 lb/hr320PhenolPASSNAYP004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP004Resin Kettle K1, 13,000 gallon11/5/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncKettles, P001, and tank farms venting to RTO2.35 lb/hrLow Load to the RTO to test DE also0.02 lb/hr10CO - Carbon MonoxidePASSNAYP004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP006Resin Kettle K3, 2,000 gallon11/5/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, Inc.P001, P004, P006, and several tanks2.35 lb/hrLow load to test RTO0.02 lb/hr10CO - Carbon MonoxidePASSNAYSeveral emission units were operating during this test, including P004, T065 and other tanks. Emissions at the stack include some of the emissions from these other emission units.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP006Resin Kettle K3, 2,000 gallon11/5/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncP004, P006, T065 and several other tanks0.18 lb/hrP004, P006, T065 and other tanks0.01 lb/hr320FormaldehydePASSNAYP004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP006Resin Kettle K3, 2,000 gallon11/5/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncP004, P006, T065 and several other tanks0.13 lb/hrP004, P006, T065 and other tanks0.01 lb/hr320PhenolPASSNAYP004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP001Plant No. 1 metal oxide process for formaldehyde and urea-formaldehyde production11/6/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncP001., P004, P006, T065 and several other tanks6.61 lb/hrOperating at max1.27 lb/hr10CO - Carbon MonoxidePASSNAYP001, P004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP001Plant No. 1 metal oxide process for formaldehyde and urea-formaldehyde production11/6/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncOperating0.26 lb/hrOperating with P004, P006, T065 and others0.07 lb/hr320FormaldehydePASSNAYP001, P004, P006, T065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP001Plant No. 1 metal oxide process for formaldehyde and urea-formaldehyde production11/6/13C007(Thermal Incinerator): Regenerative Thermal Oxidizer (RTO)ARI Environmental, IncP001 operating2.92P001 operating1.1125AVOC - Volatile Organic CompoundsPASSNAY0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP003Plant No. 2 metal oxide process for formaldehyde and urea-formaldehyde production vented to a catalytic incinerator11/8/13C003(Catalytic Incinerator): Plant No.2;ARI Environmental, IncOperating2.17 lb/hrOperating with other EUs at low load0.05 lb/hr25AVOC - Volatile Organic CompoundsPASSNAYT065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP003Plant No. 2 metal oxide process for formaldehyde and urea-formaldehyde production vented to a catalytic incinerator11/8/13C003(Catalytic Incinerator): Plant No.2;ARI Environmental, IncOperating9.03 lb/hrOperating with other EUs at low load0.03 lb/hr10CO - Carbon MonoxidePASSNAYT065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125040904Georgia Pacific Chemicals LLC1975 Watkins RoadColumbus43207FranklinP003Plant No. 2 metal oxide process for formaldehyde and urea-formaldehyde production vented to a catalytic incinerator11/8/13C003(Catalytic Incinerator): Plant No.2;ARI Environmental, IncOperating at high feed rate0.27 lb/hrOperating at low feed rate to test oxidizer0.01 lb/hr320FormaldehydePASSNAYT065 and several smaller tanks were all operating during the test and contributing some emissions to the stack.0125041807QG Printing II Corp.4051 FONDORF DRColumbus43228FranklinK002Harris N900 8-unit Heatset Web Offset Lithographic Printing Press (908) with natural gas-fired dryer vented to two RTOs connected in parallel8/6/13RTO 1(Thermal Incinerator): RTO oxidizer; RTO 2(Thermal Incinerator): RTO OxidizerRMC Environmental, Inc.max. normal operations95% DREmax. normal operations98.9% DRE25AVOC - Volatile Organic CompoundsPASSNANThe outlet analyzer was calibrated with an inappropriate span for the reported concentrations. According to the stack test report, the average outlet concentrations were less than 4 ppm. The analyzer was calibrated for a span of 100 ppm. In accordance with U.S. EPA Method 25A, the span should be about 1.5 to 2.5 times the expected concentration. In this case, the outlet analyzer span was closer to 25 times the concentrations reported during the test. Ohio EPA told Quad Graphics that we are willing to accept the test results for the August 6, 2013 test; however, future stack tests should be conducted following the analyzer span protocol of U.S. EPA Method 25A.0125041807QG Printing II Corp.4051 FONDORF DRColumbus43228FranklinK003Harris N900 4-unit Heatset Web Offset Lithographic Printing Press (904) with natural gas-fired dryer vented to two RTOs connected in parallel8/6/13RTO 1(Thermal Incinerator): RTO oxidizer; RTO 2(Thermal Incinerator): RTO OxidizerRMC Environmental, Inc.max. normal operations95% DREmax. normal operations98.9% DRE25AVOC - Volatile Organic CompoundsPASSNANThe outlet analyzer was calibrated with an inappropriate span for the reported concentrations. According to the stack test report, the average outlet concentrations were less than 4 ppm. The analyzer was calibrated for a span of 100 ppm. In accordance with U.S. EPA Method 25A, the span should be about 1.5 to 2.5 times the expected concentration. In this case, the outlet analyzer span was closer to 25 times the concentrations reported during the test. Ohio EPA told Quad Graphics that we are willing to accept the test results for the August 6, 2013 test; however, future stack tests should be conducted following the analyzer span protocol of U.S. EPA Method 25A.0125041807QG Printing II Corp.4051 FONDORF DRColumbus43228FranklinK008Goss C700 4-unit Heatset Web Offset Lithographic Printing Press (701) with natural gas-fired dryer vented to two RTOs connected in parallel8/6/13RTO 1(Thermal Incinerator): RTO oxidizer; RTO 2(Thermal Incinerator): RTO OxidizerRMC Environmental, Inc.max. normal operations95% DREmax. normal operations98.9% DRE25AVOC - Volatile Organic CompoundsPASSNANThe outlet analyzer was calibrated with an inappropriate span for the reported concentrations. According to the stack test report, the average outlet concentrations were less than 4 ppm. The analyzer was calibrated for a span of 100 ppm. In accordance with U.S. EPA Method 25A, the span should be about 1.5 to 2.5 times the expected concentration. In this case, the outlet analyzer span was closer to 25 times the concentrations reported during the test. Ohio EPA told Quad Graphics that we are willing to accept the test results for the August 6, 2013 test; however, future stack tests should be conducted following the analyzer span protocol of U.S. EPA Method 25A.0125041807QG Printing II Corp.4051 FONDORF DRColumbus43228FranklinK010Goss C700 4-unit Heatset Web Offset Lithographic Printing Press (702) with natural gas-fired dryer vented to two RTOs connected in parallel8/6/13RTO 1(Thermal Incinerator): RTO oxidizer; RTO 2(Thermal Incinerator): RTO OxidizerRMC Environmental, Inc.max. normal operations95% DREmax. normal operations98.9% DRE25AVOC - Volatile Organic CompoundsPASSNANThe outlet analyzer was calibrated with an inappropriate span for the reported concentrations. According to the stack test report, the average outlet concentrations were less than 4 ppm. The analyzer was calibrated for a span of 100 ppm. In accordance with U.S. EPA Method 25A, the span should be about 1.5 to 2.5 times the expected concentration. In this case, the outlet analyzer span was closer to 25 times the concentrations reported during the test. Ohio EPA told Quad Graphics that we are willing to accept the test results for the August 6, 2013 test; however, future stack tests should be conducted following the analyzer span protocol of U.S. EPA Method 25A.0125041807QG Printing II Corp.4051 FONDORF DRColumbus43228FranklinK016Goss C-500 4-unit Heatset Web Offset Lithographic Printing Press (5008) with natural gas-fired dryer vented to two RTOs connected in parallel8/6/13RTO 1(Thermal Incinerator): RTO oxidizer; RTO 2(Thermal Incinerator): RTO OxidizerRMC Environmental, Inc.max. normal operations95% DREmax. normal operations98.9% DRE25AVOC - Volatile Organic CompoundsPASSNANThe outlet analyzer was calibrated with an inappropriate span for the reported concentrations. According to the stack test report, the average outlet concentrations were less than 4 ppm. The analyzer was calibrated for a span of 100 ppm. In accordance with U.S. EPA Method 25A, the span should be about 1.5 to 2.5 times the expected concentration. In this case, the outlet analyzer span was closer to 25 times the concentrations reported during the test. Ohio EPA told Quad Graphics that we are willing to accept the test results for the August 6, 2013 test; however, future stack tests should be conducted following the analyzer span protocol of U.S. EPA Method 25A.0125041935ArcelorMittal Columbus LLC1800 WATKINS RDColumbus43207FranklinP005150 MMBTU/hr annealing furnace with selective catalytic reduction10/16/13SCR(Other): Selective Catalytic Reduction for 150 MMBTU/hr Annealing FurnaceAir Compliance Testing, Inc150 ton/hr heavy gauge3.60 lb/hr98 ton/hr1.610CO - Carbon MonoxidePASSNAYFacility will administratively modify permit to reduce maximum operating rate to 110% of tested rate0125041935ArcelorMittal Columbus LLC1800 WATKINS RDColumbus43207FranklinP005150 MMBTU/hr annealing furnace with selective catalytic reduction10/16/13SCR(Other): Selective Catalytic Reduction for 150 MMBTU/hr Annealing FurnaceAir Compliance Testing, Inc150 ton/hr998 ton/hr4.77ENitrogen DioxidePASSNAYThe facility will submit an administrative modification request to limit the maximum operating rate to 110% of the tested rate of 98 tons/hr0125044154The Olen Corporation4755 South High StreetColumbus43207FranklinF001Lippmann Feeder, Jaw Crusher and conveyor7/30/13WaterMine Services Company, Inc.840 TPHFeeder 12%Crusher 12%Transfer 12%Not specified0.00% for all 39Visible EmissionsPASSNAYTest was not witnessed.0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinK001Interior Lining operation controlled by a PTE and regenrative Thermal oxidizer12/11/13RTOEQMmax100% capturemax100% capture204VOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinK001Interior Lining operation controlled by a PTE and regenrative Thermal oxidizer12/11/13RTOEQMmaxMin DRE 98%max98.4% DRE25AVOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinK002Exterior coating operation controlled by a PTE and a Regenerative Thermal oxidizer12/11/13RTOEQMmax100% capturemax100% capture204VOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinK002Exterior coating operation controlled by a PTE and a Regenerative Thermal oxidizer12/11/13RTOEQMmaxMin DRE 98%max98.4% DRE25AVOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinK003Lid coating and lining operation12/11/13RTOEQMmaxMin DRE 98%max98.4% DRE25AVOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinK003Lid coating and lining operation12/11/13RTOEQMmax100% capturemax100% capture204VOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0125070213Industrial Container Services - OH, LLC1385 Blatt BoulevardGahanna43230FranklinP019VOC flusher12/11/13RTOEQMmaxMin DRE 98%max98.4% DRE25AVOC - Volatile Organic CompoundsPASSNAYThis test was completed with both the painting operations and the VOC flusher running at the same time and represented worst case conditions0142000010Premier Silica - Millwood Operation26900 Coshocton RoadHoward43028KnoxP005Barber Green rotary sand dryer controlled by a DUCON 72 scrubber, includes load out from the wet dryer feed pile and load in to the sand dryer feed hopper5/7/13DUC-P005(Wet Scrubber): Barber Green Wet Scrubber P005Custom Stack Analysis, LLC. P. O. Box 3750 14614 Cenfield St NE Alliance, Ohio 44601 Phone: 330-525-55 TPH0.025 gr/dscf0.81 lbs/hr50.41 TPH0.0031 gr/dscf0.2535 lbs/hr5PE - Primary PM (Includes Filterables + Condensibles)PASSNAY0142000010Premier Silica - Millwood Operation26900 Coshocton RoadHoward43028KnoxP005Barber Green rotary sand dryer controlled by a DUCON 72 scrubber, includes load out from the wet dryer feed pile and load in to the sand dryer feed hopper5/14/13ScrubberCustom Stack Analysis, LLC. P. O. Box 3750 14614 Cenfield St NE Alliance, Ohio 44601 Phone: 330-525-55 TPH20% as a six-minuteaverage50.41 TPH0% as a six-minuteaverage9Visible EmissionsPASSNAY0142000091Kokosing Materials, Inc. Plant 5046326 County Highway 61Upper Sandusky43351WyandotP901350 TPH Continuous Counterflow Hot Mix Asphalt Plant (natural gas, No. 2 fuel oil, on-spec used oil)9/23/13504 BH(Filter/Baghouse): BaghouseKMI350TPH0.04 gr/dscf216 TPH0.005 gr/dscf5PE - Primary PM (Includes Filterables + Condensibles)PASSNAYbased upon the amount of moisture present in the aggregate and the type of mix produced during the test, this plant was tested at worst case conditions. CDO verified with the plant operator that the plant was producing the highest TPH of asphalt possible given the conditions as they existed during the time of the test.0142000091Kokosing Materials, Inc. Plant 5046326 County Highway 61Upper Sandusky43351WyandotP901350 TPH Continuous Counterflow Hot Mix Asphalt Plant (natural gas, No. 2 fuel oil, on-spec used oil)9/23/13504 BH(Filter/Baghouse): BaghouseKMI350TPH55.1 lbs CO/hr216 TPH35.03 lbs CO/hr10CO - Carbon MonoxidePASSNAYbased upon the amount of moisture present in the aggregate and the type of mix produced during the test, this plant was tested at worst case conditions. CDO verified with the plant operator that the plant was producing the highest TPH of asphalt possible given the conditions as they existed during the time of the test.0142000091Kokosing Materials, Inc. Plant 5046326 County Highway 61Upper Sandusky43351WyandotP901350 TPH Continuous Counterflow Hot Mix Asphalt Plant (natural gas, No. 2 fuel oil, on-spec used oil)9/23/13504 BH(Filter/Baghouse): BaghouseKMI350 TPH18 lbs SO2/hr216 TPH7.84 lbs SO2/hr6SO2 - Sulfur DioxidePASSYYbased upon the amount of moisture present in the aggregate and the type of mix produced during the test, this plant was tested at worst case conditions. CDO verified with the plant operator that the plant was producing the highest TPH of asphalt possible given the conditions as they existed during the time of the test.0142000091Kokosing Materials, Inc. Plant 5046326 County Highway 61Upper Sandusky43351WyandotP901350 TPH Continuous Counterflow Hot Mix Asphalt Plant (natural gas, No. 2 fuel oil, on-spec used oil)9/23/13504 BH(Filter/Baghouse): BaghouseKMI350 TPH13.0 lbs NOx/hr216.0 TPH8.10 lbs/hr7ENitrogen OxidePASSNAYbased upon the amount of moisture present in the aggregate and the type of mix produced during the test, this plant was tested at worst case conditions. CDO verified with the plant operator that the plant was producing the highest TPH of asphalt possible given the conditions as they existed during the time of the test.0142000091Kokosing Materials, Inc. Plant 5046326 County Highway 61Upper Sandusky43351WyandotP901350 TPH Continuous Counterflow Hot Mix Asphalt Plant (natural gas, No. 2 fuel oil, on-spec used oil)9/23/13504 BH(Filter/Baghouse): BaghouseKMI350 TPH32.65 lbs VOC/hr216 TPH21.87 lbs VOC/hr25Total non-methane organic compoundPASSNAYbased upon the amount of moisture present in the aggregate and the type of mix produced during the test, this plant was tested at worst case conditions. CDO verified with the plant operator that the plant was producing the highest TPH of asphalt possible given the conditions as they existed during the time of the test.0145000400Scioto Materials LLC St. Louisville9134 Mt Vernon RdSt. Louisville43071LickingP901375 TPH double barrel counter flow asphalt plant controlled by a baghouse; Plant 5187/30/13Baghouse(Filter/Baghouse): BaghouseKMI375 TPH12 lb/hr242 TPH7.69 lb/hr7ENitrogen OxidePASSYYgiven the mix type and the conditions that existed at the time of testing, this plant was more than 90% PWR at the time of testing. This plant tested while burning natural gas.0145000400Scioto Materials LLC St. Louisville9134 Mt Vernon RdSt. Louisville43071LickingP901375 TPH double barrel counter flow asphalt plant controlled by a baghouse; Plant 5187/30/13Baghouse(Filter/Baghouse): BaghouseKMI375TPH0.04 gr/dscf242 TPH0.019 gr/dscf5PE - Primary PM (Includes Filterables + Condensibles)PASSYYgiven the mix type and the conditions that existed at the time of testing, this plant was more than 90% PWR at the time of testing. This plant tested while burning natural gas.0145000400Scioto Materials LLC St. Louisville9134 Mt Vernon RdSt. Louisville43071LickingP901375 TPH double barrel counter flow asphalt plant controlled by a baghouse; Plant 5187/30/13Baghouse(Filter/Baghouse): BaghouseKMI375 TPH49.4 lb/hr242 TPH54.75 lb/hr10CO - Carbon MonoxideFAILYYgiven the mix type and the conditions that existed at the time of testing, this plant was more than 90% PWR at the time of testing. This plant tested while burning natural gas.0145000400Scioto Materials LLC St. Louisville9134 Mt Vernon RdSt. Louisville43071LickingP901375 TPH double barrel counter flow asphalt plant controlled by a baghouse; Plant 5187/30/13Baghouse(Filter/Baghouse): BaghouseKMI375tph60 lb/hr242 toh30.0825Total non-methane organic compoundPASSYYgiven the mix type and the conditions that existed at the time of testing, this plant was more than 90% PWR at the time of testing. This plant tested while burning natural gas.0145000400Scioto Materials LLC St. Louisville9134 Mt Vernon RdSt. Louisville43071LickingP901375 TPH double barrel counter flow asphalt plant controlled by a baghouse; Plant 5187/30/13Baghouse(Filter/Baghouse): BaghouseKMI242 TPH32.6 lb/hr242 TPH23.99 lb/hr6SO2 - Sulfur DioxidePASSYYgiven the mix type and the conditions that existed at the time of testing, this plant was more than 90% PWR at the time of testing. This plant tested while burning natural gas.0145000400Scioto Materials LLC St. Louisville9134 Mt Vernon RdSt. Louisville43071LickingP901375 TPH double barrel counter flow asphalt plant controlled by a baghouse; Plant 51810/10/13Baghouse(Filter/Baghouse): Baghousekmi375 TPH49.4 lbs CO/hr235 TPH46.0 lbs CO/hr10CO - Carbon MonoxidePASSNAYBased upon the moisture content of the material during the test and the type of mix made during the test, this plant ran at max pwr during the test. CDO spoke with the plant operator and verified that the plant was running the maximum amount of asphalt during the test.0145020003HOLOPHANE214 OAKWOOD AVENEWARK43055LickingP0043 tons/hour (pull rate), gas/oxy fired with electric boost, borosilicate glass melting furnace #1 with a baghouse and low NOx burners. (Terms in this permit supercede those identified in PTI # 01-3817 issued 11/17/92 and modified 4/27/95.)7/30/13BaghouseIndustrial Air Science77.18 tons per day0.5 g/kg glass pulled3.21 tons per hour0.04 g/kg glass pulled5PE - Primary PM (Includes Filterables + Condensibles)PASSNAY0145020003HOLOPHANE214 OAKWOOD AVENEWARK43055LickingP0043 tons/hour (pull rate), gas/oxy fired with electric boost, borosilicate glass melting furnace #1 with a baghouse and low NOx burners. (Terms in this permit supercede those identified in PTI # 01-3817 issued 11/17/92 and modified 4/27/95.)7/30/13BaghouseIndustrial Air Science77.18 tons per day0.6 lb/hr3.21 tons per hour0.0 lbs/hr10CO - Carbon MonoxidePASSNAY0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day8.5 lbs/hr150 tons glass/day0.06 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day29.5 lbs/hr150 tons glass/day10.82 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day18.5 lbs/hr150 tons glass/day0.091 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day12.9 lb VOC/ton binder150 tons glass/day3.05 lb VOC/ton binder25AVOC - Volatile Organic CompoundsPASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.1 lb/hr150 tons glass/day0.0021 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day4.0 lbs/hr150 tons glass/day0.34 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day0.25 lb/hr150 tons glass/day0.11 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day0.5 lb VOC/ton binder150 tons glass/day1.33 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day2.4 lb VOC/ton binder150 tons glass/day3.76 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day2.0 lbs/hr150 tons glass/day0.03 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day5.6 lbs/hr150 tons glass/day0.65 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/15/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.4 lb/hr150 tons glass/day0.0027 lbhrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day29.5 lbs/hr150 tons glass/day10.82 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day12.9 lb VOC/ton binder150 tons glass/day3.05 lb VOC/ton binder25AVOC - Volatile Organic CompoundsPASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day8.5 lbs/hr150 tons glass/day0.06 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day18.5 lbs/hr150 tons glass/day0.091 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day0.25 lb/hr150 tons glass/day0.11 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.1 lb/hr150 tons glass/day0.0021 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day4.0 lbs/hr150 tons glass/day0.34 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day0.5 lb VOC/ton binder150 tons glass/day1.33 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day2.4 lb VOC/ton binder150 tons glass/day3.76 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day5.6 lbs/hr150 tons glass/day0.65 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.4 lb/hr150 tons glass/day0.0027 lbhrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/16/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day2.0 lbs/hr150 tons glass/day0.03 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day8.5 lbs/hr150 tons glass/day0.06 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day18.5 lbs/hr150 tons glass/day0.091 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day12.9 lb VOC/ton binder150 tons glass/day3.05 lb VOC/ton binder25AVOC - Volatile Organic CompoundsPASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day29.5 lbs/hr150 tons glass/day10.82 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day0.5 lb VOC/ton binder150 tons glass/day1.33 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.1 lb/hr150 tons glass/day0.0021 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day0.25 lb/hr150 tons glass/day0.11 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day4.0 lbs/hr150 tons glass/day0.34 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day2.0 lbs/hr150 tons glass/day0.03 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day5.6 lbs/hr150 tons glass/day0.65 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.4 lb/hr150 tons glass/day0.0027 lbhrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/17/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day2.4 lb VOC/ton binder150 tons glass/day3.76 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day12.9 lb VOC/ton binder150 tons glass/day3.05 lb VOC/ton binder25AVOC - Volatile Organic CompoundsPASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day29.5 lbs/hr150 tons glass/day10.82 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day18.5 lbs/hr150 tons glass/day0.091 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP031F-5 Fiber and Pack Forming (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day8.5 lbs/hr150 tons glass/day0.06 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.1 lb/hr150 tons glass/day0.0021 lb/hrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day0.25 lb/hr150 tons glass/day0.11 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day0.5 lb VOC/ton binder150 tons glass/day1.33 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP066F-5 Curing Oven (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day4.0 lbs/hr150 tons glass/day0.34 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental Services Limited150 tons glass/day2.4 lb VOC/ton binder150 tons glass/day3.76 lb VOC/ton binder25AVOC - Volatile Organic CompoundsFAILNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recoveryLEHDER Environmental Services Limited150 tons glass/day2.0 lbs/hr150 tons glass/day0.03 lb/hr316FormaldehydePASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13Baghouse controlling F6 furance and has four exhaust stacks.; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separator; SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control fromLEHDER Environmental services Limited150 tons glass/day5.6 lbs/hr150 tons glass/day0.65 lb/hr5EPE - Primary PM (Includes Filterables + Condensibles)PASSNAYThe purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020185Owens Corning Insulating Systems, LLC400 CASE AVE.NEWARK430555893LickingP128F-5 Cooling Section (Terms in this permit supercede those identified in PTI 01-08329 issued 08/01/02)1/18/13SSP128(Other): smoke stripper provides gross PM and fouling control & removes the bulk of particulate control from; INCP066(Thermal Incinerator): single chamber with recuperative heat recovery; CYCP031(Cyclone/Multiclone): Gross Particulate Control; WSP128(Wet Scrubber): low pressure drop venturi type followed by tangential bottom inlet moisture separatorLEHDER Environmental Services Limited150 tons glass/day0.4 lb/hr150 tons glass/day0.0027 lbhrotherFacility-Wide Permit RequirementsPASSNAYMethod 316 conducted for Methanol mass rate. The purpose of the testing was to establish baseline emissions with a new binder formulation and demonstrate compliance with the monitoring requirements in PTI P0106378. Testing was performed while the F6 line was using the starch-based binder. See hard copy files for entire stack test report.0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP022thermoplastic compounding extruder line no. 1 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.4,000 lb/hr99% DE~4,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP023thermoplastic compounding extruder line no. 2 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.1,800 lb/hr99% DE~1,800 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP024thermoplastic compounding extruder line no. 3 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.2,000 lb/hr99% DE~2,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP027thermoplastic compounding extruder line no. 6 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.5,000 lb/hr99% DE~ 5,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP028thermoplastic compounding extruder line no. 7 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.7,000 lb/hr99% DE~7,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP029thermoplastic compounding extruder line no. 8 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.12,000 lb/hr99% DE~12,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP030thermoplastic compounding extruder line no. 9 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.12,000 lb/hr99% DE~12,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP033thermoplastic compounding extruder line no. 5A vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.1,500 lb/hr99% DE~1,500 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP034thermoplastic compounding extruder line no. 4 vented to a thermal oxidizer and acid gas scrubber ((Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.5,000 lb/hr99% DE~5,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0145020221Covestro LLC1111 ONeill Drive SEHebron43025LickingP035thermoplastic compounding extruder line no. 10 vented to a thermal oxidizer and acid gas scrubber (Terms in this permit supercede those identified in PTI 01-08968 issued 7/12/05, PTI 01-08649 issued 12/05/02 and PTI 01-08258 issued 03/15/01)8/6/13TO(Thermal Incinerator): Thermal Oxidizer; TO Scrubber(Wet Scrubber): nullAir Compliance Consultants Inc.10,000 lb/hr99% DE~10,000 lb/hr99.1%25AVOC - Volatile Organic CompoundsPASSNAY0149000088SHOWA Aluminum Corporation of America10500 O'Day-Harrison RdMount Sterling431439474MadisonP303Roller Leveler vented to a catalytic incinerator8/8/131000 cat in(Catalytic Incinerator): Avg catalyst inlet temp = 648.5 F; Avg catalyst exit temp = 733.7 F; Avg temp difference across the catalyst bed = 85.2 FKBD TechnicN/A1.46 lb/hr OC; 85% DRE180 tubes50% capacity20% accuracy> 50% capacity6.551 % accuracyRATAFacility-Wide Permit RequirementsPASSYY1318003059The Medical Center Company2250 Circle DriveCleveland441062664CuyahogaB022100,000 lb/hr natural gas-fired boiler with Low-NOx burners, FGR and economizer rated at 125 mmBtu/hr9/11/13no control equipmentAir Compliance Testing> 50% capacity20% accuracy> 50% capacity17.32 % accuracyRATAFacility-Wide Permit RequirementsPASSYY1318003059The Medical Center Company2250 Circle DriveCleveland441062664CuyahogaB016Boiler for steam generation. Rated 122.9 MMBtu/hr when natural gas firing MODIFIED11/7/13no control equipmentAir Compliance Testing>50% rated capacity20% relative accuracy>50% rated capacity3.120% relative accuracyRATAFacility-Wide Permit RequirementsPASSYY1318006552Day-Glo Color Corp.Day-Glo Color Corp.Cleveland44103CuyahogaP0365,000 gallon reactor with associated wet scrubber.9/23/135000 Gal(Wet Scrubber): 5000 GalAir Compliance Testing, Inc.46,511.48 lbs/72 hour batch80.30 lbs VOC/72 hour batch36,950 lbs/60 hour batch0.91 lb VOC/hour or 54.6 lbs VOC/60 hour batch25Total non-methane organic compoundPASSNAYTotal batch time startup to packaging (drum fill) is approximately 72 hours. Maximum raw material input is 46,511.48 pounds. Finished product packaged weight was 36,950 lbs.1318006552Day-Glo Color Corp.Day-Glo Color Corp.Cleveland44103CuyahogaP0365,000 gallon reactor with associated wet scrubber.9/23/135000 Gal(Wet Scrubber): 5000 GalAir Compliance Testing, Inc.46,511.48 lbs/72 hour batch3.01 lbs PE/72 hour batch36,950 lbs/60 hour batch0.064 lbs PM/60 hour batch5PE - Primary PM (Includes Filterables + Condensibles)PASSNAYTotal batch time startup to packaging (drum fill) is approximately 72 hours. Maximum raw material input is 46,511.48 pounds. Finished product packaged weight was 36,950 lbs.1318006552Day-Glo Color Corp.Day-Glo Color Corp.Cleveland44103CuyahogaP0365,000 gallon reactor with associated wet scrubber.9/24/135000 Gal(Wet Scrubber): 5000 GalAir Compliance Testing, Inc.46,511.48 lbs/72 hour batch3.01 lbs PE/72 hour batch36,950 lbs/60 hour batch0.064 lbs PM/60 hour batch5PE - Primary PM (Includes Filterables + Condensibles)PASSNAYTotal batch time startup to packaging (drum fill) is approximately 72 hours. Maximum raw material input is 46,511.48 pounds. Finished product packaged weight was 36,950 lbs.1318006552Day-Glo Color Corp.Day-Glo Color Corp.Cleveland44103CuyahogaP0365,000 gallon reactor with associated wet scrubber.9/24/135000 Gal(Wet Scrubber): 5000 GalAir Compliance Testing, Inc.46,511.48 lbs/72 hour batch80.30 lbs VOC/72 hour batch36,950 lbs/60 hour batch0.91 lb VOC/hour or 54.6 lbs VOC/60 hour batch25Total non-methane organic compoundPASSNAYTotal batch time startup to packaging (drum fill) is approximately 72 hours. Maximum raw material input is 46,511.48 pounds. Finished product packaged weight was 36,950 lbs.1318006552Day-Glo Color Corp.Day-Glo Color Corp.Cleveland44103CuyahogaP0365,000 gallon reactor with associated wet scrubber.9/25/135000 Gal(Wet Scrubber): 5000 GalAir Compliance Testing, Inc.46,511.48 lbs/72 hour batch80.30 lbs VOC/72 hour batch36,950 lbs/60 hour batch0.91 lb VOC/hour or 54.6 lbs VOC/60 hour batch25Total non-methane organic compoundPASSNAYTotal batch time startup to packaging (drum fill) is approximately 72 hours. Maximum raw material input is 46,511.48 pounds. Finished product packaged weight was 36,950 lbs.1318006552Day-Glo Color Corp.Day-Glo Color Corp.Cleveland44103CuyahogaP0365,000 gallon reactor with associated wet scrubber.9/25/135000 Gal(Wet Scrubber): 5000 GalAir Compliance Testing, Inc.46,511.48 lbs/72 hour batch3.01 lbs PE/72 hour batch36,950 lbs/60 hour batch0.064 lbs PM/60 hour batch5PE - Primary PM (Includes Filterables + Condensibles)PASSNAYTotal batch time startup to packaging (drum fill) is approximately 72 hours. Maximum raw material input is 46,511.48 pounds. Finished product packaged weight was 36,950 lb