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EnvironmEntal PErformancE 2011UPm chapelle Darblay
2 UPM, ChaPelle Darblay, environMental PerforManCe 2011
• Production capacity 380,000 tonnes of paper
• Workforce 395 employees
• Products White and colour newsprint UPM news UPM brite UPM Color
• Certification - integrated quality, health and safety, and environmental management system certified according to iSo 9001, oHSaS 18001 and iSo 14001 and EmaS egistred - fSc certification of our chain of custody - PEfc certification of our chain of custody - EU flower certification - agence de l’Eau (water agency) approval
UPm chapelle Darblay
UPm chapelle Darblay
UPm chapelle Darblay is one of the 23 paper mills in the group. Situated near rouen, france’s main forest harbour, chapelle Darblay has an ideal setting: near to large urban centres for its raw materials (Paris is 130 km away), access to Paris by waterway, with quick access to European capitals by road and railway, and open to the major export market because of its proximity to the sea.
the UPm group is divided into three areas of activity: Energy & pulp, Engineered materials and Paper. our mill, which belongs to Paper business group, manufactures white and colour newsprint made from 100% recycled fibres.chapelle Darblay, through its 450 contracts with local authorities, collects 500,000 tonnes of newspapers and magazines per year from 30 million people.
3UPM, ChaPelle Darblay, environMental PerforManCe 2011
the eMaS environmental declaration from the UPM group comprises a company-wide section (which can be found on our website www.upm.com) and individual brochures for each mill. this brochure relates to the site at Chapelle Darblay and covers the year 2010. the UPM group’s next eMaS environmental declaration will be published during 2012.
commitment for chapelle, Docelles and Stracel millsin 2012
A forerunner in the new forest industry, UPM leads the integration of bio and forest industry to a new and sustainable future that is founded on innovation. Cost leadership, ability to change, our employees involvement and safety are the corner stones of our success. Following the vision and values of the UPM group, our three mills aimto be leaders in their product ranges, and to become the industrial reference in terms of safety.
therefore, each year, we define our strategic objectives (S-imple) and our action plans according to the following key principles:customer oriented — High-performing people — cost leadership — Profitable growth.
on a day-to-day basis, with a common approach to the continuous improvement of quality, health and safety, and environmental aspects involving all
employees, our mills work specifically towards the following aims:•managinghealthandsafetyrisksandpollution issues, more specifically seeking to reduce the number of accidents in the workplace and while travelling, by introducing preventative measures and systematically analysing all incidents•listeningourcustomer’sneedsandacquiring market knowledge in order to develop our product’s reange•complyingwithlegislationandfulfillingthe requirements of stakeholders•complyingewithenvironmentalpolicyand the group’s code of conduct•conductingengagementsurveysamongemployees•monitoringperformanceindicatorson a regular basis•ensuringcooperationbetweensites,developing team work with new shared working environments
timo Heinonen, Philippe Pinard and Jean Kubiak, on behalf of the management boards at the three sites
Achievements 20112011 was an excellent year regarding effluent treatment plant performance, specially the net improvement in BoD and coD results in emissions into the Seine. in 2011 we have achieved a good reduction in water consumption, due to the efforts of the two production lines as well as an investment in october 2011. furthermore, the closure of the cooling circuits on the condensing turbine led to a reduction of more than 250 m3/h.for energy, both the energy saving campaign (ESc) launched by the UPm group, as well as the commitment of mill staff, continue to bear fruit. the investment made at the end of 2010 in order to restart the condensing turbine proved its value in terms of energy efficiency in 2011.
achievements and objectives
Targets 2012in 2012,we will focus on continually reducing our waste water emissions, and continuing performance of the effluent treatment plant and sludge treatment. Within this framework, the following projects are under consideration:• InstallationofaCODsensorinlinewith the effluents• Installationofaturbidimeterattheexitto the primary tank• Removalofaproportionofnitrogenand phosphorus nutrients upon entry to the treatment plant• Increasingthesludgetreatmentcapacityadditionally, during the main shut-down of the mill in may 2012, important work will be carried out to ensure the efficient operation of the treatment plant.the fourth wave of the energy saving campaign has also been launched by the group.chapelle Darblay is taking an active part in this latest wave.
our main target:to reduce our impact on the environment
Environmental matters are taken into account in every step of the manufacturing process. our objective is to reduce the impact of our activities on the environment. informing and raising awareness among all our stakeholders is another part of our environmental approach.for several years we have therefore published an annual environmental declaration, which is circulated
widely among UPm employees, local authorities and governments, local associations, customers and suppliers, and other stakeholders.We are carrying out our activities in compliance with all applicable legal requirements for the protection of the environment.
4 UPM, ChaPelle Darblay, environMental PerforManCe 2011
air/Energy
Airour air emissions (dust, co , nox, So2, Hcl, Hf and cot) from the biomass boiler are continuously checked using automatic analysers. to validate these checks and to verify the conformity of our waste with regulation, an accredited external body conducts a full analysis of the exhaust gases twice a year.the low use of our gas furnaces and our gas turbine allows us to limit greenhouse gas emissions as far as possible.
Energychapelle Darblay has been producing paper from recycled fibres for two decades. in 1999, with the construction of its new line of deinked pulp, our mill has been able to definitively end its processing of thermomechanical pulp, which consumes a huge amount of electricity.as a result, the mill has been able to reduce its electricity consumption by half.
in 2003, the french government decided to launch an invitation for tenders for producing electricity from biomass. the aim of this invitation for tenders and those that followed is to increase the proportion of renewable energies in france.With support from the UPm group, chapelle Darblay decided to participate in this programme and its file was accepted by the french energy regulation commission (crE).our new biomass boiler came into operation in 2007 as a result.the biomass that is burnt originates from our own sludge from the deinking and paper manufacturing processes, and from reclaimed wood (pallets, wood chips, composting residue). the steam that is produced is expanded by a turbo alternator set that generates electricity and supplies our mill for paper manufacture.
CO2 emissiOns frOm fOssil fuelst/year
250,000
200,000
150,000
100,000
50,000
0
02 03 04 05 06 07 08 09 10 11
co2
nOx emissiOns
t/year1,000
800
600
400
200
0
02 03 04 05 06 07 08 09 10 11
nox
sO2 emissiOnst/year
50
40
30
20
10
0
02 03 04 05 06 07 08 09 10 11
So2
100
80
60
40
20
0
02 03 04 05 06 07 08 09 10 11
Electricity
eleCtriCity COnsumptiOn fOr paper prOduCtiOn mWh/t
the graphic opposite shows the development of our electricity consumption, based on a figure of 100% for 2002.
5UPM, ChaPelle Darblay, environMental PerforManCe 2011
Waterapproximately 50 litres of water are required to produce a sheet from one kilogram of fibres. this quantity of water serves essentially as a carrier for the paper fibres and is mainly recycled.a pumping station, equipped with three pumps, draws water from the Seine. a portion of this water is filtered and purified in the effluent plant equipped with a primary clarifier and sand filters. this water is used in the deinking pulp process and on paper machines.the remainder, coarsely filtered, is essentially used for cooling steam exchangers.the water from our process is fully treated by our effluent treatment plant.reducing our effluent and improving its quality are among our mill’s primary objectives.
Wasteour policy is to reduce waste as much as possible at source, then sort and recycle or use it.the waste, divided into 31 groups, is sorted on site and goes through agreed procedures. the sludge from paper process, particularly from deinking, is used internally in the biomass boiler.fly ash from combustion and the recycling waste from the sand from the boiler are put through material recovery procedures (civil engineering, land spreading, inerting etc..). the ash is subject to a certification approach that started with pre-registration in the European file, rEacH.Hazardous waste is handled by BSDD (hazardous waste tracking note) then sent to the appropriate processes.
Water/Waste
effluent Waste in mfs line m3/t paper
100
80
60
40
20
0
02 03 04 05 06 07 08 09 10 11
Water
effluent Waste in neWs line m3/t paper
100
80
60
40
20
0
02 03 04 05 06 07 08 09 10 11
Water
250
200
150
100
50
0
02 03 04 05 06 07 08 09 10 11
Suspended matter
emissiOns Of suspended matterligne neWs Kg/t papier
400
320
240
160
80
0
02 03 04 05 06 07 08 09 10 11
Water
OiW eVaCuatiOn tO Class 2 landfill site
t/year25,000
20,000
15,000
10,000
5,000
0
02 03 04 05 06 07 08 09 10 11
oiW
these 4 graphics show the development of our emissions, based on a figure of 100% for 2002.
suspended matter emissiOns in mfs line Kg/t paper
6 UPM, ChaPelle Darblay, environMental PerforManCe 2011
Environmental Parameters 2011
these 4 graphics show the development of our emissions, based on a figure of 100% for 2002.
see Group environmental declaration
raw materials recyclable paper (rcP) chemical products industrial water mains water other
Energy from fossil fuels 16% Biofuel 84%
Effluent Process water 5,047,672 m3
Suspended solids 62 t coD 923 t BoD5 41 t
atmospheric emissions Sulphur dioxide So2 0.4 t nitrogen oxide (nox) 202 t Dus 3.7 t co2 from fossil fuels 18,843 t
By-product recovered internally Deinking sludge 179,548 t WWtP sludge 24,044 tBy-products recycled off site ash 59,403 t organic fertiliser 26,618 t
Waste treated off site Wood/pallets 71 t Scrap 1,175 t non-hazardeous waste + Dtr 6,033 t cardboard/paper 50 t Hazardeous waste 157 t
Waste recovery rate 98%
area of site 33 ha
deClaratiOn Of enVirOnmental Verifier relating tO VerifiCatiOn and ValidatiOn aCtiVitieseCoPaSS, eMaS environmental verifier bearing agreement number e4-e010, accredited for naCe 17 codes, declares that it has verified that the entire site covered by the corporate environmental declaration of UPM ChaPelle Darblay (france – 76530 GranD CoUronne), (with agreement number fi-000058), respects all the provisions of regulation (eC) no. 1221/2009 of the european Parliament and european Council of 25 november 2009 concerning the voluntary participation of organisations in a communal environmental management and audit system (eMaS). in signing this declaration, i certify:- that the verification and validation operations have been carried out in strict compliance with the provisions of regulation (eC) no. 1221/2009- the results of this verification and validation confirm that no aspect indicates non-compliance with the applicable legal requirements relating to the environment- that the data and information provided in the environmental declaration of the site provide a reliable, credible and true image of all activities on the site carried out as described in the environmental declaration.this document does not serve as a substitute for eMaS registration. in accordance with regulation (eC) no. 1221/2009, only a competent body may accord eMaS registration.this document does not form part of independent information intended for the public.executed in neuilly sur Seine (france) on 24/04/2012
laurent CroguenneceCoPaSS Director
7UPM, ChaPelle Darblay, environMental PerforManCe 2011
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upm france sasChapelle darblay millCD3 - bP 176530 Grand-Couronne - francetél. +33 (0)2 35 18 40 00fax +33 (0)2 35 18 40 40
Contact:
Karima Chakri, head of QhSe systems, francetel. +33 (0)3 88 41 75 10email: [email protected]
florence duquesne, Communications officertel. +33 (0)2 35 18 40 28email: [email protected]
www.upm.com
