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Environment

Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

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Page 1: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Environment

Page 2: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Eco Management Eco Products

Eco Friendly Eco Factory

DENSO EcoVision 2015

Page 3: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Environmentally Friendly Products

Preserving Clean Air

• Monolithic Carrier• Air Flow Meter• Fuel Injector• Spark Plug• Stop/Start Starter• High Pressure Fuel Injector• Oil Control Valve• Variable Displacement

Compressor

Promoting Recycling

• HVAC Unit• Starter• Alternator• Power Window Motor

Reducing Hazardous Substances

• Instrument Cluster• Air Conditioning Panel• Cooling Fan Motors• Windshield Wiper System• Power Seat Motor• Radiator Tank

Page 4: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Five Key Evaluations before Mass Production

• Enhance fuel efficiency

• Reduce volume of refrigerants used, and develop substitutes

• Improve recyclables rate

• Reduce environmentally hazardous substances

• Remove pollutants from exhaust gases[ ]

Page 5: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Preserving Clean AirMonolithic CarrierThe monolithic carrier acts to reduce or oxidize harmful emissions such as hydrocarbons, carbon monoxide, and nitrogen oxides.

Air Flow MeterThis air flow meter measures the flow rate of air into the intake manifold, resulting in the correct air-fuel ratio for efficient combustion.

North American Manufactured Eco-Products

Page 6: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Preserving Clean AirHigh-Pressure Fuel InjectorThe high-pressure fuel injector, developed for gasoline direct-injected engines, allows for more precise controlling of combustion and emissions, which translates to improved fuel economy.

Spark PlugTough metal alloys applied to the tip of the plug ensure proper ignition even during idling, with less fuel consumption and less noise.

North American Manufactured Eco-Products

Page 7: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

North American Manufactured Eco-Products

Preserving Clean AirStop/Start StarterStop/start systems cut the engine when the vehicle is at a stop or in other idle traffic situations, helping improve fuel efficiency by approximately three to five percent and to reduce CO2 emissions.

Page 8: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

North American Manufactured Eco-Products

Preserving Clean AirOil Control ValveThe oil control valve controls the direction of the oil flow and activates the variable camshaft timing valve, providing more fuel savings and power.

Variable Displacement CompressorThe variable displacement compressor can alter refrigerant displacement to control air conditioner cooling capability, making it highly fuel-efficient.

Page 9: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

InjectorThis fuel injector’s atomizing capability dispenses fuel in precise quantities and allows for better mixing with air, increasingfuel efficiency.

Preserving Clean Air

North American Manufactured Eco-Products

StarterThe die cast process reuses 90percent of internal scrap aluminum.

Promoting Recycling

Page 10: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

North American Manufactured Eco-Products

Promoting RecyclingHVAC UnitThe plastic case on this HVAC (heating, ventilation and air conditioning) unit is molded with 20 percent in-house recycled material. A titanium-based process provides corrosion resistance for the evaporator rather than hexavalent chromium, an environmentally hazardous substance.

Lead solder was eliminated from processing operations by a raw material switch from copper to aluminum.

Page 11: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

North American Manufactured Eco-Products

Promoting RecyclingAlternatorA redesigned segment conductor produces a smaller, lighter alternator with higher efficiency and lower noise.

Power Window MotorThe power window motor is engineered to be the most compact, and is available in multiple output torque levels and three versions of control: standard, sensor and smart.

Page 12: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Reducing Hazardous SubstancesNorth American Manufactured Eco-Products

Reducing Hazardous SubstancesInstrument Cluster & Air Conditioning PanelThe instrument cluster and air conditioning panel are manufactured without the anti-corrosive hexavalent chromium, an environmentally hazardous substance that can leak into the underground water table if a product containing the metal is not disposed properly.

Page 13: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

North American Manufactured Eco-Products

Reducing Hazardous SubstancesCooling Fan MotorsThe fan motor is manufactured with lead-free electrical brushes.

Power Seat MotorThe power seat motor is engineered to optimize material usage while maintaining performance and size advantages for today’s innovative, lightweight seat system.

Page 14: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

North American Manufactured Eco-Products

Reducing Hazardous SubstancesWindshield Wiper SystemThe wiper motor is manufactured with lead-free electrical brushes.

Radiator Tank (plant-derived resin)The plant-derived resin radiator tank, which is made from castor oil, is green all the way around. Compared to conventional products, it releases less CO2 emissions into the environment during its life cycle because it is partially made from material extracted from plants, which absorb CO2 through the photosynthesis process. It also helps conserve oil, a fossil fuel which is being depleted.

Page 15: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

CO2 Emission Target – DENSO North America

90.0

80.0

70.0

60.0

50.0

40.0

30.0

20.0

10.0

0.0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010

T-C

O2/M

US

D

83.4

89.2 92.8

79.8

68.965.3

FY 2011 FY 2012 FY 2013 FY 2014

53

48 47 47.5

51.7

Reduce CO2 Emissions

Page 16: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Reduce Water Consumption Target – DENSO North America

400.00

350.00

300.00

250.00

200.00

150.00

100.00

50.00

0.0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009

M3

/M U

SD

304.7

263.27

199.8 202.15221.1

Reduce Water Consumption

FY 2000 FY 2001 FY 2002 FY 2003

246.5

160.9

206.0190.0

185.0

FY 2010

160.9

FY 2011

160.9

FY 2012

160.9

FY 2013

160.9

FY 2014

160.9

Page 17: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Reduce Landfill Waste Target – DENSO North America

Reduce Landfill Waste

6,000,000

5,000,000

4,000,000

3,000,000

2,000,000

1,000,000

0.0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 FY 2010

M3

/M U

SD

5,554,439

3,943,084

2,272.893

1,115,807

1,380,726

FY 1999 FY 2000 FY 2001 FY 2002 FY 2003

4,838,626

2,159,469

1,375,302

967.336452,290 452,290

FY 2011

452,290

FY 2012

452,290

FY 2013

452,290

FY 2014

452,290

4,886,536

Page 18: Environment. Strengthen cooperation with DENSO Group and partners Eco Management Development of environmentally friendly technologies and products Eco

Reduce Toxic Chemical ReleasesTarget – DENSO North America

45

40

35

30

25

20

15

10

5

0FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009

kgs/

M U

SD

Reduce Toxic Chemical Releases

FY 2000 FY 2001 FY 2002 FY 2003

Color Key

TransferredTo POTW

Landfill

Air