12
Review Environment friendly alternatives to halogenated refrigerants—A review M. Mohanraj a, *, S. Jayaraj b , C. Muraleedharan b a Department of Mechanical Engineering, Dr. Mahalingam College of Engineering and Technology, Pollachi 642003, India b Department of Mechanical Engineering, National Institute of Technology Calicut, Calicut 673601, India Contents 1. Introduction .................................................................................. 109 2. Environmental impacts ......................................................................... 109 2.1. Ozone layer depletion ..................................................................... 109 2.2. Global warming potential .................................................................. 110 3. Refrigerant properties .......................................................................... 110 3.1. Thermodynamic properties ................................................................. 110 3.2. Thermo-physical properties ................................................................ 111 3.3. Mixture behavior ......................................................................... 111 3.4. Chemical properties ...................................................................... 111 4. Experimental and theoretical studies .............................................................. 112 4.1. Domestic refrigeration..................................................................... 112 4.1.1. Hydrocarbon refrigerants as alternatives ................................................ 112 4.1.2. HFC mixtures as alternatives ......................................................... 112 4.1.3. HC/HFC mixtures as alternatives ...................................................... 112 international journal of greenhouse gas control 3 (2009) 108–119 article info Article history: Received 10 August 2007 Received in revised form 10 March 2008 Accepted 15 July 2008 Published on line 28 August 2008 Keywords: Environment friendly Refrigerant mixtures Alternative refrigerants abstract In developing country like India, most of the vapor compression based refrigeration, air conditioning and heat pump systems continue to run on halogenated refrigerants due to its excellent thermodynamic and thermo-physical properties apart from the low cost. How- ever, the halogenated refrigerants have adverse environmental impacts such as ozone depletion potential (ODP) and global warming potential (GWP). Hence, it is necessary to look for alternative refrigerants to full fill the objectives of the international protocols (Montreal and Kyoto) and to satisfy the growing worldwide demand. This paper reviews the various experimental and theoretical studies carried out around the globe with environment friendly alternatives such as hydrocarbons (HC), hydroflurocarbons (HFC) and their mix- tures, which are going to be the promising long-term alternatives. In addition, the technical difficulties of mixed refrigerants and future challenges of the alternatives are discussed. The problems pertaining to the usage of environment friendly refrigerants are also analyzed. # 2008 Elsevier Ltd. All rights reserved. * Corresponding author. Tel.: +91 9486411896; fax: +91 4259236070. E-mail address: [email protected] (M. Mohanraj). available at www.sciencedirect.com journal homepage: www.elsevier.com/locate/ijggc 1750-5836/$ – see front matter # 2008 Elsevier Ltd. All rights reserved. doi:10.1016/j.ijggc.2008.07.003

Environment friendly alternatives to halogenated refrigerantsGÇöA review

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Page 1: Environment friendly alternatives to halogenated refrigerantsGÇöA review

i n t e r n a t i o n a l j o u r n a l o f g r e e n h o u s e g a s c o n t r o l 3 ( 2 0 0 9 ) 1 0 8 – 1 1 9

avai lable at www.sc iencedi rec t .com

journal homepage: www.e lsev ier .com/ locate / i jggc

Review

Environment friendly alternatives to halogenatedrefrigerants—A review

l

l

M. Mohanraj a,*, S. Jayaraj b, C. Muraleedharan b

aDepartment of Mechanical Engineering, Dr. Mahalingam College of Engineering and Technology, Pollachi 642003, IndiabDepartment of Mechanical Engineering, National Institute of Technology Calicut, Calicut 673601, India

a r t i c l e i n f o

Article history:

Received 10 August 2007

Received in revised form

10 March 2008

Accepted 15 July 2008

Published on line 28 August 2008

Keywords:

Environment friendly

Refrigerant mixtures

Alternative refrigerants

a b s t r a c t

In developing country like India, most of the vapor compression based refrigeration, air

conditioning and heat pump systems continue to run on halogenated refrigerants due to its

excellent thermodynamic and thermo-physical properties apart from the low cost. How-

ever, the halogenated refrigerants have adverse environmental impacts such as ozone

depletion potential (ODP) and global warming potential (GWP). Hence, it is necessary to look

for alternative refrigerants to full fill the objectives of the international protocols (Montrea

and Kyoto) and to satisfy the growing worldwide demand. This paper reviews the various

experimental and theoretical studies carried out around the globe with environment

friendly alternatives such as hydrocarbons (HC), hydroflurocarbons (HFC) and their mix-

tures, which are going to be the promising long-term alternatives. In addition, the technica

difficulties of mixed refrigerants and future challenges of the alternatives are discussed. The

problems pertaining to the usage of environment friendly refrigerants are also analyzed.

# 2008 Elsevier Ltd. All rights reserved.

Contents

1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

2. Environmental impacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

2.1. Ozone layer depletion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

2.2. Global warming potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

3. Refrigerant properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

3.1. Thermodynamic properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

3.2. Thermo-physical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

3.3. Mixture behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

3.4. Chemical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

4. Experimental and theoretical studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

4.1. Domestic refrigeration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

4.1.1. Hydrocarbon refrigerants as alternatives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

4.1.2. HFC mixtures as alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

4.1.3. HC/HFC mixtures as alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

* Corresponding author. Tel.: +91 9486411896; fax: +91 4259236070.E-mail address: [email protected] (M. Mohanraj).

1750-5836/$ – see front matter # 2008 Elsevier Ltd. All rights reserved.doi:10.1016/j.ijggc.2008.07.003

Page 2: Environment friendly alternatives to halogenated refrigerantsGÇöA review

i n t e r n a t i o n a l j o u r n a l o f g r e e n h o u s e g a s c o n t r o l 3 ( 2 0 0 9 ) 1 0 8 – 1 1 9 109

4.2. Commercial and industrial refrigeration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

4.2.1. Commercial refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

4.2.2. Industrial refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

4.3. Air conditioners, heat pumps and chillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

4.3.1. Hydrocarbons refrigerants as alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

4.3.2. Carbon dioxide as an alternative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

4.3.3. HFC mixtures as alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

4.3.4. HFC/HC mixtures as alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

4.4. Automobile air conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

5. Indian scenario . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

5.1. Domestic refrigeration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

5.2. Commercial and Industrial refrigeration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

5.3. Air conditioners, heat pumps and chillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

5.4. Automobile air conditioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

6. Recovery and recycling of refrigerants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

7. Technical difficulties of mixed alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

8. Future research needs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

9. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

1. Introduction

Green house gas (GHG) emissions from fossil fuel combustion

for power generation and emission of halogenated refriger-

ants from vapor compression based refrigeration, air con-

ditioning and heat pump systems contribute significantly to

the global warming. A reduction in GHG emissions can only be

achieved by using environment friendly and energy efficient

refrigerants. The high environmental impacts due to haloge-

nated refrigerant emissions lead to identifying a long-term

alternative to meet all the system requirements including

system performance, refrigerant–lubrication interaction,

energy efficiency, safety and service. Halogenated refrigerants

have dominating the refrigeration and air conditioning

industries over many decades due to its excellent thermo-

dynamic and thermo-physical properties. As per the Montreal

protocol 1987, developing countries like India, with a per

capita consumption of less than 0.3 kg of ozone depletion

substance have been categorized as Article–5 countries. These

countries are required to phase out all chlorofluorocarbons

(CFCs) by 2010 and all hydrochloroflurocarbons (HCFCs) by

2040 (Powell, 2002). Johnson (1998) has reported that HFC

refrigerants are considered as one among the six targeted

green house gas under Kyoto protocol of United Nations

Framework Convention on Climate Change (UNFCCC) in 1997.

Most of the developed countries reduced the production and

consumption of halogenated refrigerants, which demands for

suitable alternatives. HC and HFC based refrigerants with zero

ODP and low GWP are considered to be long-term alternatives.

On the other hand, HC refrigerants have flammability issues,

which restrict the usage in existing systems. However, the

reduction in flammability can be achieved by blending HC

refrigerants with HFC refrigerants (Yang et al., 2004). For-

meglia et al. (1998) reported that, it is possible to mix HC

refrigerants with other alternatives such as HFC refrigerants.

The miscibility of HC/HFC mixtures with mineral oil has been

reported to be good (Avinash et al., 2005). The GWP of HC/HFC

mixtures is less than one third of HFC, when it is used alone

(Tashtoush et al., 2002). This paper gives a comprehensive

review of the various experimental and theoretical studies

carried out with environment friendly alternatives in refrig-

eration, air conditioning and heat pump applications. In

addition, the technical difficulties, future options and research

needs of the alternatives are also discussed.

2. Environmental impacts

The halogenated refrigerants have a long history of emission

from refrigeration, air conditioning and other uses. The

halogenated refrigerants are a family of chemical compounds

derived from the hydrocarbons (methane and ethane) by

substitution of chlorine and fluorine atoms for hydrogen. The

emission of chlorine and fluorine atoms present in haloge-

nated refrigerants is responsible for the major environmental

impacts with serious implications for the future development

of the refrigeration based industries. It is evident from the

Fig. 1 that the sale of CFC refrigerants reported to Alternative

Fluorocarbons Environmental Acceptability Study (AFEAS)

1975–2004 is significantly reduced during the past two decades

(AFEAS, 2005). The sale of R134a is increasing significantly

during the past decade. The increase in emission of refrigerant

to the atmosphere is steadily increasing the concentration of

green house gases resulting in the reported adverse climatic

changes being noticed recently.

2.1. Ozone layer depletion

The first major environmental impact that struck the

refrigeration based industries is ODP due to man made

chemicals into the atmosphere. Molina and Rowland (1974)

give in detail that chlorine based refrigerants are stable

enough to reach the stratosphere, where the chlorine atoms

act as a catalyst to destroy the stratospheric ozone layer

(which protects the earth surface from direct UV rays). About

90% of the ozone exists in the stratosphere between 10 and

Page 3: Environment friendly alternatives to halogenated refrigerantsGÇöA review

Fig. 1 – Production of halocarbon refrigerants.Fig. 3 – Global warming of pure CFC and HCFC refrigerants.

Fig. 4 – Global warming of pure HFC refrigerants.

i n t e r n a t i o n a l j o u r n a l o f g r e e n h o u s e g a s c o n t r o l 3 ( 2 0 0 9 ) 1 0 8 – 1 1 9110

50 km above the earth surface. The first phase out schedule for

the harmful refrigerants formulated by the Montreal protocol

(1987) and was made stringent during the follow-up interna-

tional meetings. The ODP values of pure CFC and HCFC

refrigerants are shown pictorially in Fig. 2 (Calm and

Hourahan, 2001).

2.2. Global warming potential

The second major environmental impact is GWP, which is due

to the absorption of infrared emissions from the earth, causing

an increase in global earth surface temperature. While solar

radiation at 5800 K and 1360 W/m2 arrives the earth, more

than 30% is reflected back into space and most of the

remaining radiation passes through the atmosphere and

reaches the ground. This solar radiation heats up the earth,

which approximately as a black body, radiating energy with a

spectral peak in the infrared wavelength range. This infrared

radiation cannot pass through the atmosphere because of

absorption by GHG including the halogenated refrigerants. As

a result, the temperature of atmosphere increases, which is

called as the global warming (McCulloch and Lindley, 2003).

During the formulation of Kyoto protocol, countries around

the world have voluntarily committed to reduce the GHG

emissions. HFC refrigerants have relatively large values of

Fig. 2 – Ozone depletion potential of pure CFC and HCFC

refrigerants.

Fig. 5 – Global warming of HFC mixtures.

atmospheric lifetime and GWP compared to chlorine based

refrigerants. The GWP values of pure and mixed refrigerants

are illustrated in Figs. 3–5 (Calm and Hourahan, 2001).

3. Refrigerant properties

3.1. Thermodynamic properties

The thermodynamic requirements of the alternative refriger-

ants pertain to many parameter values including operating

Page 4: Environment friendly alternatives to halogenated refrigerantsGÇöA review

Table 1 – Properties of refrigerants (Calm and Hourahan, 2001)

Refrigerant Composition Replaces Molecular(wt)

Criticaltemperature (8C)

Boilingpoint (8C)

ASHARAEsafety code

R404A R125/R143a/R134a (44:52:4) R502, R22 97.6 72.1 �46.5 A1

R407C R32/R125/R134a (23:25:52) R22 86.2 87.3 �43.56 A1

R410A R32/R125 (50:50) R22 72.58 72.5 �51.53 A1

R417A R125/R134a/R600 (46.6:50:3.4) R22 106.75 89.9 �38.0 A1

R161 Pure fluid R502 89.41 102.2 �46.08 A1

R134a Pure fluid R12 102.03 101.1 �26.5 A1

R152a Pure fluid R12, R134a 66.05 113.3 �24 A2

R600a Pure fluid R12, R134a 58.12 134.7 �11.6 A3

R600 Pure fluid R12, R22 58.12 152 �0.5 A3

R290 Pure fluid R12, R22 44.1 96.7 �42.1 A3

RC270 Pure fluid R12, R134a 42.08 125.2 �33.5 A3

R1270 Pure fluid R22 42.08 92.4 �47.7 A3

R717 Pure fluid 17.03 132.3 �33.3 B1

R744 Pure fluid R22, R12 44.01 31.1 �78.4 A1

R507 R125/R143a (50:50) R502 98.9 70.9 �47.1 A1

R123 Pure fluid R22, R11, R12 152.93 183.8 27.8 A1

R12 Pure fluid – 120.93 112 �29.79 A1

R22 Pure fluid – 86.47 96.2 �40.8 A1

R502 R22/R115 (48.8/51.2) – 111.64 80.7 �45.4 A1

i n t e r n a t i o n a l j o u r n a l o f g r e e n h o u s e g a s c o n t r o l 3 ( 2 0 0 9 ) 1 0 8 – 1 1 9 111

pressures, critical pressure, critical temperature, freezing

point, normal boiling point, specific volume, coefficient of

performance (COP), specific power consumption, specific

heat ratio, etc. A positive system pressure is required

everywhere in order to eliminate the possibility of air and

moisture entering into the system. The critical temperature

of the refrigerant should be very high, so that the condenser

temperature line on the pressure enthalpy diagram is far

away from the critical point (which ensures reasonable

refrigeration effect). Boiling point of the refrigerants should

be low enough in order to produce low temperature in the

evaporator. Freezing point of the alternative refrigerants

should be lower than the system temperatures. The specific

heat ratio of the alternatives also should be low. Hence, lower

discharge temperature can be expected, which will improve

the compressor life. The volume of suction vapor required per

ton of refrigeration is an indication of the size of the

compressor. Reciprocating compressors are preferred with

refrigerants having high pressure and corresponding small

volume of the vapor. Rotary compressors are used with

refrigerants having low pressure and large volume of the

suction vapor (Arora, 2000). Thermodynamic properties of

pure and mixed refrigerants are listed in the Table 1 (Calm and

Hourahan, 2001).

3.2. Thermo-physical properties

Thermo-physical properties such as, thermal conductivity,

viscosity, specific heat are required for choosing an alter-

native. A high thermal conductivity in both liquid and vapor

phases is desirable to archive high heat transfer coefficient in

both condensers and evaporators. Low viscosity in both liquid

and vapor phases is desirable to archive a high heat transfer

coefficient with reduced power consumption. All the pure and

mixed hydrocarbon refrigerants have lower viscosity and

higher thermal conductivity, which results in better con-

denser and evaporator performance.

3.3. Mixture behavior

Very limited number of pure fluids has suitable properties

to provide alternatives to the halogenated refrigerants.

The mixtures of refrigerants provide a solution to this

problem. Didion and Bivens (1990) have reported three

different types of refrigerant mixtures as alternative work-

ing fluids (azeotropes, near azeotropes and zeotropes).

Azeotropic mixture of the substances is one, which cannot

be separated into its components by simple distillation. An

azeotrope evaporates and condenses as single substance

with properties that are different from those of either

constituent. Near azeotropes may alter their composition

and properties under leakage conditions. Zeotropic mixture

does not behave like a single substance when it changes the

state. Instead, it evaporates and condenses between two

temperatures (temperature glide). Hydrocarbon blends

are the zeotropic substances which have greater potential

for improvements in energy efficiency and capacity

modulation.

3.4. Chemical properties

The chemical properties pertain to flammability, toxicity,

reaction with other substance (lubricant and construction

materials). The HFC, HFC/HC and HC mixtures are found to be

chemically stable for a wide range of operating temperatures.

The compatibility of these mixed refrigerants with compres-

sor materials and chemical interaction between refrigerant–

lubricant inside the system are found to be good. The HC

refrigerants are flammable, but it is non-toxic. The lower

flammable limits of the HC refrigerants are listed in the

Table 1. The flammability of HC refrigerants can be reduced by

blending them with HFC refrigerants (Yang et al., 2004). The

main advantage of HC refrigerants is their solubility with

mineral oil, which is traditionally used as a lubricant for

chlorine based refrigeration systems.

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i n t e r n a t i o n a l j o u r n a l o f g r e e n h o u s e g a s c o n t r o l 3 ( 2 0 0 9 ) 1 0 8 – 1 1 9112

4. Experimental and theoretical studies

A large number of experimental and theoretical studies are

found in literature pertaining to HC, HFC and their mixtures as

alternatives to halogenated refrigerant by researchers from

various parts of the world. A brief summary of these results is

given in the following sections.

4.1. Domestic refrigeration

4.1.1. Hydrocarbon refrigerants as alternativesWongwises and Chimres (2005) investigated with HC mixtures

composed of R290 and R600 at different mass ratio in a 240 l

capacity domestic refrigerator by replacing the R134a. They

have reported that R290/R600 mixture (in the ratio of 60:40, by

mass fraction) is the most appropriate alternative to R134a due

to its excellent thermodynamic and environmental properties.

The refrigerator working with above HC mixture requires less

energy consumption per day compared to R134a due to its high

latent heat. Fatouh and El Kafafy (2006) studied the perfor-

mance of 280 l R134a based domestic refrigerator with

liquefied petroleum gas (LPG) composed of R290, R600a and

R600 (60:20:20 by mass fraction) as an alternative. The results

reported that the pull-down time, pressure ratio and power

consumption of LPG mixture with a combination of 5 m

capillary tube length and charge of 60 g was reduced by 7.6%,

5.5% and 4.3% respectively with a 7.6% higher COP. Lower on-

time ratio and energy consumption of LPG refrigerator by

nearly 14.3% and 10.8% respectively, compared to that of

R134a.

Hammed and Alsaad (1999) studied the performance of

320 l R12 based domestic refrigerator using R290:R600:R600a

(50:38.3:11.7 by weight) as an alternative. It has been reported

that the COP of refrigerator using this mixture is 3.7 with an

evaporator temperature of �16 8C and condensing tempera-

ture of 27 8C (compared to R12, which has a COP of 3.6). Jung

Table 2 – Experimental investigations carried out in India wit

Authors Refrigerant Alternative

Devotta and Kulkarni (1996) R12 R290/R600a

Sekhar et al. (2004) R12 R134a/(R290/R600a)

(R134a/9% HC mixtur

Mohanraj et al. (2007) R134a R290/R600a (45/55)

et al. (2000b) examined R290/R600a as an alternative in 299 and

465 l R12 domestic refrigerators. A thermodynamic analysis

indicated that the R290/R600a in composition range 0.2–0.6

mass fraction of HC290 yields an increase in COP up to 2.3% as

compared to R12. Power consumption and pull-down test

indicate that the energy efficiency was improved by 3–4% with

slightly higher capacity than that of R12. Akash and Said (2003)

studied the performance of the R12 retrofitted system with

LPG (30% R290, 55% R600 and 15% R600a by weight) as an

alternative at various charge amounts (50 g, 80 g and 100 g) for

R12 in 240 l domestic refrigerator. The results reported that

80 g of LPG mixture showed best performance and higher

cooling capacities compared to that of R12.

4.1.2. HFC mixtures as alternatives

He et al. (2005) studied theoretically and experimentally with

HFC mixture composed of R152a and R125 at different weight

percentage (80:20, 85:15 and 90:10) as R12 alternative in a

domestic refrigerator. It has been reported that the discharge

temperature of the mixture was found to be slightly higher

than that of R12. The energy consumption of the domestic

refrigerator with optimum proportion 85:15 by weight per-

centage at 97 g is 1.156 kW h per day with 2.8–3.2% higher COP

than that of R12. The mixed refrigerant R152a/R125 seems to

be the long-term alternative to replace R12 as a new

generation refrigerant of domestic refrigerators, due to its

better environmentally acceptable properties and its favorable

refrigeration performance.

4.1.3. HC/HFC mixtures as alternativesTashtoush et al. (2002) tested with (R600/R290/R134a) at

various quantities in R12 domestic refrigerator. It has been

reported that it is possible to use HC/HFC mixture as an

alternative to R12 in a domestic refrigerator with out changing

the mineral oil (lubricant). The hydrocarbon mixture (R290/

R600/R134a) in the mass ratio of 25:25:30 and the charge

h domestic refrigerators

Conclusion

Energy consumption for CFC-12 and the hydrocarbon

mixture are comparable

The pull-down test results revealed that the final

freezer and food compartment temperatures are

very much higher when the refrigerator is retrofitted

either with a hydrocarbon blend

The performance was improved by optimum capillary

length and refrigerant charge

The ice making time for both the refrigerants are

more or less the same

e)

The energy consumption was reduced by 4–11% with

3–8% higher COP

The discharge temperature was found to be lower than R12

Temperature glide in the evaporator is with in 3 8C

It has been reported that above mixture is an energy

efficient and environment friendly alternative due to

its reduced energy consumption about by about 4% with

12 K lower than that of R134a

The environmental impacts of hydrocarbon refrigerant

mixture are negligible compared to R134a

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amount of 80 g had performance characteristics very close to

that of R12. The discharge temperature of the mixture was

found to be lower than that of R12 for a wide range of

evaporator capacity. The volumetric efficiency of the com-

pressor is slightly higher and mass flow rate of the mixture

was found to be 40% lower. These are the major advantages for

R12 retrofitting with above mixture. Table 2 summarizes some

of the experimental investigations carried out in India with

domestic refrigerators.

4.2. Commercial and industrial refrigeration

4.2.1. Commercial refrigerationPeixoto et al. (2000) studied the performance of a commercial

bottle cooler working with R600a as an alternative to R134a. It

has been reported that about 13% reduction in energy

consumption was observed with a corresponding improve-

ment in COP. Charge requirement for R600a was about 50% of

R134a. Elefsen et al. (2003) conducted field tests in 25 R404a and

50 R290 ice cream freezers in Australia. Based on the field tests,

it has been reported that freezers using R290 as refrigerant can

operate more satisfactorily and consume 9% less energy than

that of R404A freezers. Spatz and Yana Motta (2004) evaluated

three options based on life cycle climatic performance

analysis (R404A, R410A, R290) for replacing R22 in medium

temperature refrigeration system (walk in cooler). The results

reported that R410A is shown to be an efficient and

environmentally acceptable option to replace R22 based on

life cycle climate performance analysis.

Sekhar and Lal (2005) conducted experiments using HFC/

HC mixture in two low temperature (165 l domestic refrig-

erators and 400 l deep freezers) and in two medium tempera-

ture applications (3.5 kW walk in cooler and 165 l visi cooler)

operating with R12 with mineral oil as the lubricant. The oil

miscibility of new mixture with mineral oil was found to be

good. The zeotropic refrigerant mixture composed of R134a

and 9% of hydrocarbon blend consists of 45% of R290 and 55%

Table 3 – Air conditioners, heat pumps and chiller units

Authors Refrigerant Alternative Equipmen

Devotta et al. (2005a) R22 R290 Window a

conditione

Devotta et al. (2005b) R22 R407C Window a

conditione

Jabaraj et al. (2006) R22 R407C/20% HC Window a

conditione

Kumar and

Rajagopal (2007)

R12 (70/30) R123/R290 Chiller

of R600a had better performance resulting in 10–30% and 5–

15% less energy consumption in medium and low temperature

applications, respectively. The discharge temperature of this

mixture was found to be lower than R12. The COP is also found

to be higher than that of R12 at standard operating conditions.

4.2.2. Industrial refrigerationDoring et al. (1997) experimented with R507 (binary mixture of

composed of R125/R143a in equal proportion by weight) as an

alternative for R502 in a low temperature freezer. The

discharge temperature was found to be approximately 8 K

below and COP was 4–5% higher than that of R507. The

refrigeration capacities of R507 are 5–6% higher than the

capacities of R502. Goktun (1998) compared the performance

of R502 and five HFC mixtures (R404a, R407A, R407B, R507 and

quaternary HFC mixture composed of R32, R125, R143a and

R134a) as alternatives in low temperature applications. The

results reported that R404A is the best alternative on the basis

of environmental properties and safety with similar volu-

metric capacity and lower discharge temperature. Xuan and

Chen (2005) experimented with ternary mixture R161/R125/

R143a (10:45:45 percentage by weight). It has been reported

that physical properties of R161 mixture are similar to R502

and environmental properties of R161 mixture are lesser than

R502 and R404A. The COP of R161 mixture and R404A are equal

at low evaporator temperatures and its discharge temperature

is slightly higher than R404A. The COP of the mixture was

greater than R404A at higher evaporator temperatures and its

discharge temperature was found to be lower. Baolian and

Zhang (2006) experimented with binary mixture composed of

R744 and R290 at 71:29 mole fraction as alternative to R13 in

cascade refrigeration system. It has been reported that COP

and capacity of the mixture are greater than R13. The

discharge temperature of the mixture is found to be greater

than that of R13.

Park and Jung (2007) experimented with two pure HC

refrigerants (R1270 and R290) and three binary mixtures

t Conclusion

ir

rs

Cooling capacity of R290 was lower by 6.6–9.7%

Energy consumption was lower by 12.4–13.5%

COP was higher by 2.8%–7.9%

R290 has low condenser capacity than R22 in

the range between 12.3–18.7%

Pressure drop in both evaporator and condenser

were found to be lower than R22

ir

rs

Cooling capacity was lower in the range of 2.1–7.9%

Power consumption was higher in the range of 6–7%

COP was lowered by 8.2%–13.6%

Discharge pressure of R407C was higher in the range 11–13%

Evaporator capacity was lower by 3.3–6%

ir

rs

5–10.5% lower energy consumption with 8–11% higher COP

9.5–12.5% higher refrigeration capacity

Pull-down time was lower than that of R22 by about 32.51%

3.7–11.46% higher discharge pressure

Discharge temperature is less than R12 by about 5–22 8CThe actual COP of the mixture was found to be higher

The operating pressure is slightly higher than that of R12

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composed of R1270, R290 and R152a as alternatives to R502 in

low temperature refrigeration applications. It has been

reported that all refrigerants tested had 9.6–18.7% higher

capacity with 17.1–27.3% higher COP than that of R502. The

compressor discharge temperature of R1270 was similar to

that of R502, while those of all the other refrigerants were 23.7–

27.9 8C lower than that of R502. The charge requirement was

reduced up to 60% as compared to R502. Miscibility of all these

refrigerants with mineral oil was reported to be good. The

above alternatives offer better system performance and

reliability than R502 and can be used as long-term substitutes

for R502 due to their excellent environmental properties.

4.3. Air conditioners, heat pumps and chillers

A wide variety of alternative refrigerants and mixtures re

found to be experimented in this category. The various

experiments carried out in India with air conditioners, heat

pump and chiller applications are listed in Table 3.

4.3.1. Hydrocarbons refrigerants as alternativesChoi et al. (1996) evaluated the performance of flammable

refrigerants as R22 alternative for water-to-water residential

heat pump applications at different compressor speeds. The

results showed that based on the capacity R32/R152a was

found to be the best performer due to good glide matching in

the heat exchangers and have good thermodynamic and

transport properties. The HC mixture (R290/R600a) is found to

have the highest COP with a loss in the system capacity.

Purkayastha and Bansal (1998) experimented with R290 and

LPG (R290 – 98.95%, R170 – 1.007%, R600a – 0.0397%) as

substitute for R22 in a 15 kW heat pump. It has been reported

than COP of HC refrigerants (R290 and LPG mixture) were

respectively 18% and 12% higher compared to that of R22.

However volumetric refrigeration capacity and condenser are

highly lower by 16% and 14% and 13% and 10%. Chang et al.

(2000) investigated with R290, R1270, R600, and R600a and

binary mixtures of R290/R600a and R290/R600 as R22 alter-

natives in a heat pump. It has been reported that cooling and

heating capacity of R290 were smaller and COP was slightly

higher than that of R22. The capacity and COP of the R1270

were slightly greater than R22. The COP of the zeotropic

mixture R290/R600a with 50% mass percentage of R290 was

enhanced by 7% and R290/R600 at composition of 75:25 (by

mass percentage) showed 11% improved performance. It has

been found that system is degraded for zeotropic HC mixtures

due to composition variation in phase change.

Granryd (2001) reviewed the HC refrigerants for different

applications. He compared R290 with R22 and reported that

R290 gave lower capacity by 3–15% than that of R22. The heat

transfer coefficient of R290 in condenser was also found to be

lower than that of R22. Urchueguıa et al. (2004) reported the

experimental characterization of two commercial scroll and

reciprocating compressors working with R22 and R290 with

same mineral oil as lubricant. His experiments reported that

the refrigerating capacity in both types of units was reduced

13–20% due to the use of propane but at the same time COP

was increased by 1–3%. Chaichana et al. (2003) studied the

options of using natural working fluids (R717, R744, R290, R600,

R600a and R1270) as substitutes for R22 in solar boosted heat

pumps based on thermo-physical properties and the thermal

performance. Their results indicate that R744 is not suitable

for solar boosted heat pumps because of its low critical

temperature and high operating pressure values. R717 seems

to be more appropriate in terms of operating parameters and

performance which requires major changes in the system.

Condensing pressure values of R600 and R600a are 50–70% less

than R22. Hence R600 and R600a cannot be used as drop in

substitute for R22. R290 and R1270 have close saturation

pressure values compared to that of R22. The performance of

R22, R290 and R1270 was comparable. Hence, R290 and R1270

were identified as direct drop in substitutes for R22. Park and

Jung (2006) studied the thermodynamic performance of two

hydrocarbon refrigerants and seven mixtures composed of

R1270, R290, RE170 and R152a as alternatives for R22 in

residential air conditioning applications. It has been reported

that all the pure and mixed fluids tested have low GWP of 3–58

as compared to that of R22. Also their test results showed that

expect R1270, all the other refrigerants have higher COP with

lower discharge temperature and similar refrigeration capa-

city.

4.3.2. Carbon dioxide as an alternativeBrown et al. (2002a) compared the performance of CO2 and R22

in a residential air conditioning system using semi-theoretical

vapor compression and transcritical cycle models. The

simulated R22 system has conventional component config-

uration, while CO2 system includes liquid-line/suction-line

heat exchanger. It has been reported that COP of the CO2

system is 10% less and power consumption is 38% higher than

that of R22. The cooling capacities of both the systems were

identical at 35 8C ambient temperatures and will decrease

linearly with increase in the ambient temperature.

4.3.3. HFC mixtures as alternativesJung et al. (2000a) studied the performance of HFC and

hydrocarbon mixtures as alternatives to R22. It has been

reported that COP of ternary mixtures composed of R32, R125,

R134a is 4–5% higher than that of R22. The COP of binary

mixture composed of R32 and R134a is 7% higher and

capacities are similar to R22 and COP of binary azeotrope of

R290 and R134a is 3–5% higher than R22. Compressor dome

temperature and discharge temperature were found to be

lower than that of R22 and hence the system reliability and

fluid stability with these mixtures would be better than that of

R22. Yana Motta and Domanski (2000) reported the simulation

results of R22 and its alternatives R410A and R407C at high

outdoor temperatures. Their results indicate that R410A has

more pronounced performance degradation than R22 and

R407C because of low critical temperature. R410A has the

highest COP degradation. The change of COP for R22 and R407C

is similar because their critical temperatures are within 10 K of

each other. The presence of liquid-line/suction-line heat

exchanger will improve the capacity and COP of all refriger-

ants studied. Payne and Domanski (2002) tested with R410A in

a R22 based split air-conditioning systems with outdoor

temperature ranging from 27 to 55 8C. The capacity and

efficiency of both systems decreased linearly with increasing

outdoor temperature. The capacities of both systems were

approximately equal at 35 8C whereas at 55 8C outdoor

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temperature, the R410A capacity was reduced by 9% compared

to that of R22. The performance of R410A was degraded more

than R22 when ambient temperature gets increased more than

68 8C due to its lower critical temperature.

Rakhesh et al. (2003) experimentally studied the perfor-

mance of R407C and R407A as alternatives for R22 in a heat

pump. The results reported that R22 gives highest overall COP

at all condensing and evaporator temperatures. The overall

COP of R407C is slightly higher than R407A. At low evaporator

temperature, the performance of R407C and R407A are

comparable. The isentropic efficiency is highest for R22 and

lowest for R407A. The volumetric efficiency of the compressor

is highest for R22 and lowest for R407C. The heating capacity is

highest with R22 followed by R407C and R407A. The variation

of cooling capacity is highest with R22 and lowest with R407A

at all temperatures. Calm and Domanski (2004) reported that

R410A and R407C are the leading replacements for R22 in

unitary air conditioners and heat pump applications.

Kim et al. (2004) studied the performance of a heat pump

with HFC mixtures (R32/R134a) at different compositions. It

has been reported that the enhancement of COP was obtained

at equal proportions of mass fraction in cooling mode

operation. Cooling capacity was increased from 2.64 to

3.38 kW in the cooling test, whereas COP changed from its

peak value of 3.26 and 2.85. In the heating condition, heating

capacity was increased from 1.82 to 2.38 kW but COP degraded

slightly from 2.19 to 2.05. It is recommended that the

composition of R32 in the circulating mixture is enriched

for heating mode operation in order to improve heating

capacity. For cooling mode operation, it is desirable to adjust

the refrigerant composition to in order to obtain the highest

COP and to reduce the energy consumption. Devotta et al.

(2005b) reported that retrofitting R22 systems with R407C is a

better option to extend the life of R22 systems even though the

performance is slightly lower. Han et al. (2007) investigated

with ternary mixture composed of R32/R125/R161 as an

alternative to R407C. It has been reported that, pressure ratio,

power consumption are found to be lower than R407C. The

above mixture has high refrigeration capacity and coefficient

of performance compared to R407C. The discharge tempera-

ture also was found to be slightly higher than R407C.

4.3.4. HFC/HC mixtures as alternativesKim et al. (1994) experimented with two azeotropic mixtures of

R134a/R290 (45/55 by mass percentage) and R134a/R600a (80:20

mass percentage). The performance characteristics of the

azeotropes are compared with that of R12, R290, R134a and

R22. The cooling and heating capacity of R290/R134a was

greater than that of R22 and COP was found to be lower than

that of R22 and R290. The COP of the R134a/600a mixture is

higher than R12 and R134a. The cooling capacity is also found

to be higher than R134a and R600a. The discharge temperature

of the azeotropic mixtures studied are found be lower than

that of R22 and R12. Maczek et al. (1997) investigated with

ternary zeotropic mixture composed of R744/R32/R134a as an

alternative for R22 in a heat pump. It has been reported that

above mixture with mass fraction (7:31:62) showed an increase

in capacity and COP by 18.6% and 2.5% respectively. This

mixture was found to be promising alternative only for low

temperature heat pump applications because of its excessive

condensing temperature. Payne et al. (1998) compared the

performance of R22, R290 and the flammable zeotropic

mixtures R32/R290 and R32/R152a in a residential water-to-

water heat pump. In cooling mode at constant capacity R32/

R290 (50:50) mixture produced 8% higher COP than R22. In

heating mode, the COP of R32/R290 was 13% lower and the COP

of R290 was 1% higher than that of R22 in the water to air

system. R290 shows the best performance compared to the

other fluids due to its zero environmental impacts, thermo-

physical properties and oil solubility. Yang et al. (1999)

investigated with HFC/HC ternary mixtures (R32/R125/R152a

and R32/R125/R290) and binary mixtures (R125/R290 and R32/

R290) as alternatives to R22. Their experimental investigations

reported that performance of R32/R125/R152a mixture was

found to be close to R22 over wide range of operating

conditions and also have better efficiency.

Aprea et al. (2004) made performance study of vapor

compression plant working as water chiller and heat pump

using R22 and its substitute R417A. It has been reported that

R417A does not require a change of lubricant and it is quite

compatible with mineral oil, alkyl-benzene and ester oils. The

compression ratio of R417A is higher than R22 in both the

cases. The COP of the R22 is higher than that of R417A of about

18% in the case of water chiller and 15% in the case of heat

pump applications. The discharge temperature of R417A was

also found to be lower than R22 in both chiller and heat pump

applications. It is observed that the exergy destroyed in the

components of the plant working with R417A as working fluid

are greater than the exergy destroyed while using R22 on an

average of about 14%. Experimental investigation with R407C

with 10% and 20% HC blend composed of 45% of R290 and 55%

of R600a (by weight) as an alternative in window air

conditioners without changing the mineral oil (Jabaraj et al.,

2006). It has been reported that 19% increase in condenser tube

length is required to suit the mixtures as compared to R22. The

experimental results reported that R407C with 20% HC blend

was found to be the promising alternative to R22 in window air

conditioners without changing the mineral oil. Calm (2006)

has investigated 28 different pure refrigerants for chiller

applications. The results reported that R123 remains the best

current option to reduce the substantial global warming

contributions from chiller and air conditioning applications.

R123 has low ODP and very low GWP, very short atmospheric

lifetime and the highest energy efficiency of all the current

options.

4.4. Automobile air conditioners

Mahmoud (1999) theoretically investigated with R152a and

hydrocarbon refrigerants such as (R290, R600a and R270) as

alternatives to R134a in an automobile air conditioning

system. It has been reported that all four refrigerants

investigated that are having less GWP and better transport

properties compared to R134a. R152a and R270 showed better

performance whereas R290 and R600a are not suitable due to

its mismatch in operating pressure and volumetric cooling

capacity. R152a and R270 have higher COP than that of R134a.

At the actual road load conditions, R152a and R270 systems

performed better than R134a by about 11% and 9%, respec-

tively where as at idling conditions COP of R270 and R152a are

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15% and 7% higher than R134a system, respectively. Brown

et al. (2002b) compared the performance of CO2 and R134a in

an automobile air conditioning system using a semi-theore-

tical cycle model. It has been reported that COP of CO2 was

lower by about 21% and 34% at 32.2 and 34 8C respectively.

Maclaine-cross (2004) studied usage and risk of HC refrigerant

mixture (R290/R600a) for motor cars in Australia and United

States. His studies reported that R290/R600a has low environ-

mental impact but mixed with air will form flammable

mixture and cabin over pressure were predicted. No such

accidents are known from 1993 to mid-2003 in above two

countries. Jung et al. (1999) evaluated the retrofit refrigerant

mixtures for R12 based automobile air conditioners. Their

experimental and thermodynamic results reported that

R134a/RE170 mixture with zero ODP is the best long-term

alternative to R12, which has 4% higher COP. The discharge

temperature and capacity of the mixture are similar to R12.

The binary hydrocarbon mixture composed of R290/R600a

with 60% R290 showed good performance in existing

automobile air conditioners. Wongwises et al. (2006) experi-

mentally investigated with ternary hydrocarbon mixture

composed of R290/R600/R600a to replace R134a in automobile

air conditioning system. They have reported that propane/

butane/isobutene at 50:40:10 (by weight) is a best alternative to

replace R134a with higher COP and lower discharge tempera-

ture and similar refrigeration capacity.

Table 4 – Future options

Equipment Application Future options

Refrigerator Household

(domestic)

HC mixtures, R152a

Walk in coolers Commercial HC mixtures, R134a/HC

mixtures, R152a

Chest freezer Commercial HC mixtures, R152a

Air conditioners Residential and

commercial

R290, R407C, R410A,

R407C/HC mixtures

Automobile R152a, HC mixtures

Chillers Industrial R123

Cold storages Industrial Ammonia

5. Indian scenario

The refrigeration and air conditioning sector in India has a

long history from the early years of last century. India is

presently producing R134a, R22, R717 and hydrocarbon based

refrigeration and air conditioning units in large quantities. The

use of CFC refrigerants in new systems was stopped since the

year 2002. The factors that dictate the adoption of a particular

refrigerant apart from its suitability for the specific application

are its availability and cost. The halogenated refrigerants such

as R12, R22 R134a and natural refrigerant like R717 are readily

available at low prices. The HC and HFC mixtures (such as

R404a, R407C, and R410A) are not currently manufactured

indigenously and hence have to be imported at a higher cost.

This is likely to affect the growth in refrigeration and air

conditioning sector in India and also the total conversion to

environmental friendly alternatives in the near future.

5.1. Domestic refrigeration

The Indian household refrigerator industry is more than 50

years old. Eight major domestic refrigerator manufacturers

were catering this market, of which, four are manufacturing

hermetic compressors. Domestic refrigerators manufactured

in India range in capacities from 65 to 580 l. Most of the

currently produced Indian refrigerators use R134a as the

refrigerant. The choice of alternative to R134a is narrowed

down to R152a and hydrocarbon refrigerants. Refrigerators

manufactured before 2000 were still running on R12. To full fill

the objectives of the Montreal protocol, R12 has to be replaced

by either hydrocarbon mixtures or R134a/hydrocarbon mix-

tures without modification in the exiting system.

5.2. Commercial and Industrial refrigeration

Most of commercial freezers like chest freezers, bottle coolers,

visi coolers, display cabinets, water coolers and walk in coolers

are use R134a and R12 as the refrigerant. Annual production of

commercial refrigerated cabins (such as chest freezers, dis-

play cabinets, bottle coolers and visi coolers), water coolers

and walk in coolers in India were estimated to be about 40,000,

27,000 and 500 units, respectively. About 80% of theses units

are manufactured by small and medium enterprises (Ministry

of environment and forest, 2005). The choice of suitable

alternative to R134a in commercial applications is R152a and

hydrocarbon mixtures. The estimated population of milk

chilling and cold storages in India was about 14,000. Most of

the cold storages and milk chilling plants are working on

ammonia and some on R502. Ammonia will dominate the

industrial refrigeration sector due to its favorable environ-

ment properties (zero ODP and GWP). The alternative choice

for R502 is R507 and hydrocarbon mixtures for low tempera-

ture industrial applications.

5.3. Air conditioners, heat pumps and chillers

In India it is estimated that 1 million room air conditioners is

being manufactured with R22 as refrigerant every year, which

comprises of window, split and packaged air conditioning

units (Devotta et al., 2005b). The capacity of the window air

conditioners ranges from 0.5 TR to 2 TR. The choice of

alternative to R22 in air conditioning applications is R407C and

R410 which are available in the Indian market. Annually about

4000 central air conditioning chillers were installed, most of

these chillers was based on R22 and R11. Very limited chillers

were presently installed with R123 due to the lack of

availability of this refrigerant. The long-term alternative to

R11 and R22 for the chiller applications is R123.

5.4. Automobile air conditioners

Three manufacturers in India are producing about 50,000 units

of automobile air conditioners annually. Most of these units

are R134a based system. The choice of alternative to R134a is

R152a and hydrocarbon mixtures. The car air conditioning

units installed before 2000 were still running on R12 only. The

choice of alternative to R12 and R134a is the mixture

composed of R134a with hydrocarbon mixture or hydrocarbon

mixtures and R152a.

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The halogenated refrigerants like R22, R134a, R123, R404A,

R407C, R410A and R507 will continue to be dominating during

the next decade due to its high efficiency, safety and their

current strong position in the Indian market. The technologies

identified for manufacturing new products in this sector are

listed in Table 4

6. Recovery and recycling of refrigerants

Refrigerant recovery, recycling and reclamation is one way of

reducing emissions and encouraging timely phase out of

halogenated refrigerants (Devotta et al., 2004). The study of

Indian refrigeration and air conditioning sector revealed that

recovery and recycling is not yet practiced in domestic and

commercial refrigeration sector. The refrigerant charge

requirement in domestic refrigerator application is very small.

Hence recovery and recycling may not be a cost effective

option in the domestic refrigeration sector. Large commercial

and industrial refrigeration units (such as walk in coolers,

refrigerated cabins, heat pumps) have some potential for

recovery and recycling. The charge requirement of refrigerant

in these units is quite high compared to domestic refrigera-

tors. Automobile air conditioning sector accounts a major

share of refrigerant emissions due to frequent charging of

refrigerants during its less life time due to substandard road

conditions. The high growth in automobile sector in India and

the increased use of automobile air conditioners is likely keep

this sector with a high potential for recovery and recycling of

refrigerants.

7. Technical difficulties of mixed alternatives

The technical difficulties of the alternative refrigerant mix-

tures are listed below:

(a) T

he major problem of the refrigerant mixtures is the

occurrence of pinch points in the condensers and

evaporators during phase change due to non-linear

variation in refrigerant properties, which reduces con-

denser and evaporator effectiveness (Venkatarathnam

and Sirinivasamoorthy, 1999).

(b) N

on-isothermal behavior of the refrigerant mixtures

creates ambiguity in selecting the components of the

refrigeration system from the manufacturer’s catalogue.

(c) P

erfect glide matching can be achieved only in certain heat

exchanger geometries such as shell and tube, concentric

tubes, counter flow and flat plate heat exchangers.

(d) C

onventional method of heat exchanger design is not

fully valid for the case of mixed refrigerants (Rajapaksha,

2007).

(e) N

on-linearity of the mixtures influences to decreasing the

temperature difference at inlet and outlet may lead to

increase in heat exchanger area to achieve the desired

capacity.

(f) C

omposition shift due to leakage of refrigerant of the

mixed refrigerants leads to change in pressure, tempera-

ture, capacity and efficiency (Johansson and Lundqrist,

2001).

(g) M

ixed refrigerants require liquid receiver and suction line

accumulator due to composition variation in phase change

(Rajapaksha and Suen, 2004).

8. Future research needs

The following are the important future research needs with

respect to environment friendly alternative refrigerants:

(a) H

ydrocarbon refrigerants will be considered as a long-term

alternative for halogenated refrigerants, which are flam-

mable. Hence, the development of new refrigeration

system with low refrigerant inventory is essential.

(b) V

ery limited pure alternatives are available. Therefore, the

new refrigeration system designs should accommodate

the non-linear property variation of environment friendly

mixed refrigerants.

(c) C

ompatibility of the alternative refrigerant mixtures with

lubricants and the construction materials is required to be

studied further.

(d) In

ert nature of hydrocarbons with hydroflurocarbon

refrigerants needs further investigation.

(e) A

n environmental property of new refrigerant mixtures

also needs further investigation.

9. Conclusion

Researchers from various parts of the world reported the

experimental and theoretical results with environment

friendly alternatives. Based on the results regarding the

performance, it can be understood that HC mixtures and

R152a are found to be better substitutes for R12 and R134a in

domestic refrigeration sector. R290, R1270, R290/R152a, R744

and HC/HFC mixtures are found to be the best long-term

alternatives for R22 in air conditioning and heat pump

applications. R123 was found to be an attractive alternative

to R11, R12 and R22 in chiller applications. R152a and HC

mixtures are found to be a best option for automobile air

conditioners. The use of low environmental impact refriger-

ants like the natural refrigerants (R290, R1270 and R744) and

HC/HFC refrigerants in air conditioning and heat pump

applications play a vital role in the developing countries India

for reducing the environmental impact of halogenated

refrigerants.

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