ENTS 400 New (3)

United Energy Pakistan Ltd. Specification For Standard Piping

EN/TS 400 Page of 62

1

UNITED ENERGY PAKISTAN LTD.

SPECIFICATION FOR STANDARD PIPING

EN/TS 400

Document Number: 301-200-095-ENTS-00827

4 16/11/11 General Revision YM AW MSZ 3 10/4/97 General Revision TLC 2 15/7/96 General Revision TLC 1 28/3/95 Paragraph 3.4.4 SWC 0 Issued for Use

R1 Issued for Comment Rev. Date Description By Checked Approved


EN/TS 400 Page 2 of 62

Table of Contents

1. Scope .. 1

2. Standards, Codes & References .. 1

3. Design & Fabrication .. 2

4. General .. 8

5. Materials .. 9

6. Inspection .. 9

7. Testing .. 10

Appendices

Appendix A Piping Material Specification 14

Appendix B Valve Specification . 46

Appendix C Valve Specification With Socket Weld End Connections... 60



1. Scope This specification defines the minimum requirements for the materials, fabrication, installation, inspection and testing of all piping systems to be used on vendor fabricated skids. 2. Standards, Codes and References Applicable sections of the latest edition of the following shall form part of this specification: 2.1. American Petroleum Institute API RP 1104 Welding of Pipelines & Related Facilities API 5L Specification for Line Pipe 2.2. American Society of Mechanical Engineers ASME B16.9 Butt Welded Fittings ASME B16.5 Steel Pipe Flanges & Fittings ASME B16.11 Screwed & Socket Weld Fittings ASME B16.20 Ring Joint Gasket and Grooves for Steel Pipe Flanges ASME B31.3 Chemical Plant and Petroleum Refinery Piping ASME B31.4 Liquid Transportation systems for Hydrocarbon, Liquid Petroleum Gas,

Anhydrous Ammonia and Alcohols ASME B31.8 Gas Transmission & Distribution Piping System Boiler & Pressure Vessel Code, Section VIII, Division I Boiler & Pressure Vessel Code, Section IX Boiler & Pressure Vessel Code, Section II Boiler & Pressure Vessel Code, Section V 2.3. American Society for testing & Materials ASTM A36 Steel Structure ASTM A105 Forgings, Carbon Steel for Piping Components ASTM A106 Seamless Carbon Steel Pipe for High Temperature Service ASTM A165 Electrodeposited Coatings of Cadmium on Steel



ASTM A193 Alloy Steel & Stainless Steel Bolting Material High Temperature Service ASTM A194 Carbon & Alloy Steel Nuts for Bolting for High Pressure & High

Temperature Service ASTM A234 Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and

Elevated Temperatures MSS-SP-44 Steel Pipeline Flanges MSS-SP-75 Specification for High Test Wrought Buttweld Fittings 3. Design & Fabrication 3.1 General

3.1.1. All piping, valves and associated items shall be designed, procured, fabricated and installed in accordance with ASME B31.3 or ASME B31.8 as appropriate for the piping class and service designations setout in Appendices A and B of this specification.

3.1.2. Field weld ends of pipe spools shall have a minimum of an extra six (6) inches to assure adequate length when fitting in place.

3.1.3. Dimensional tolerances for the fabrication and installation of piping systems shall be +/- 1/8 inch and +/-2 degrees.

3.1.4. A inch 316 SS ball valve with SS plug shall be installed on the top of piping at all high points and on the bottom at all low spots. High point vents and low point drains shall be installed prior to hydrotesting.

3.1.5. Preparations for butt welding pipe ends having unequal wall thicknesses shall be in accordance with the applicable ASME standard.

3.1.6. Threaded bushings shall not be used; except where required to install pressure instruments and in plastic piping.

3.1.7. Eccentric reducers (flat side up) shall be installed in pump suction lines. 3.1.8. Ells shall be long radius unless otherwise specified. 3.1.9. Ells on instrument air lines less than 2 inch in size shall be screwed tees with

plugs. Ball valves will be installed at the ends of instrument air headers and at the end of pipe runs where piping goes vertically upwards. Drain valves will be installed at low points. Branch connections for instrument air headers shall be taken off the top and each branch shall be provided with a inch 316 SS ball valve.

3.1.10. All open ended threaded connections shall have a 316 SS heavy Hex head plug installed.

3.1.11. All-thread pipe nipples shall not be used. 3.1.12. Unless specified otherwise, corrosion allowance for B31.3 piping is assumed

to be 0.05 inch.



3.2 Piping Layout

3.2.1. Sufficient clearance should be allowed between lines to permit ready access for repair or removal. A minimum of 1 inch shall be allowed between pipe and adjoining flanges on parallel lines. Insulation thickness must be taken into consideration.

3.2.2. The suction lines of pumps shall be as short and direst as possible, eliminating all vapour pockets. Flexibility and support shall be provided to minimize the load transmitted to the pump.

3.2.3. Relief valves shall be installed in a upright position and in a location accessible from a platform or grade.

3.2.4. Relief valve outlet lines in process service which are indicated by the drawings to be routed to the flare shall slope to main flare header avoiding pockets where possible.

3.2.5. All equipment requiring frequent attention of the operating and maintenance personnel shall be readily accessible. Equipment such as control valves shall preferably be grouped at main operating levels.

3.2.6. Equipment such as motor operated valves and relief valves shall be accessible from platforms or grade. Platforms shall be of such extent that normal maintenance at manways and installation of blinds will not require reaching outside of the handrails

3.2.7. Where equipment is designed to be removed for repair or replacement, the piping shall be arranged to allow removal of the equipment without removing the block valves adjacent to the equipment or large quantities of associated equipment. Piping, including auxiliary piping, shall be arranged so as to not unduly hinder in-place maintenance of the equipment.

3.2.8. A continuous piece of pipe shall be used between fittings 10 feet or less apart (no spliced pipe)

3.3 Welding

3.3.1. All pipe welding shall be in accordance with ASME B1.3, or ASME B31.8 as appropriate for the piping class and service designations setout in Appendix A of this specification.

3.3.2. The welding procedures shall be established in accordance with the applicable ASME code and shall be approved by Company before fabrication may begin.

3.3.3. All welders employed by Contractor and subcontractors shall be qualified by testing for the specific type of welding they are to perform.

3.3.4. All shop welds shall have pre-assigned weld numbers metal stamped two inches from the edge of the weld. Weld numbers shall be assigned on a set of piping isometric drawings with one copy to be furnished to Companys inspector. The welds shall be stamped prior to radiography.



3.3.5. Field and shop pressure piping welds made as a part of the work covered by

these specifications shall be stenciled by low stress concentration dies with a letter or symbol which shall identify the welder. The symbol shall be located on a filed flat area on the weld cap. When a welder is terminated, his symbol shall not be used again by another welder.

3.3.6. The ends of all pipe to be butt welded shall be beveled. Field cut piping shall be formed by a beveling machine and all irregular surfaces smoothed with a hand grinder to make an acceptable joint. Any beveled edge of pipe that has been damaged shall be restored to minimum tolerances before welding.

3.3.7. All edges or surfaces to be welded shall be cleaned to bright metal in a manner suitable to remove any oxides, scale or contamination due to flame cutting or machining.

3.3.8. All welds shall be of sound deposit with a straight line of fusion. The finished weld contour shall be uniform with the toe or edge of the weld merging smoothly into the base material. Butt welds shall have a slight reinforcement built-up gradually from the toe or edge towards the center of the weld. Fillet welds may be slightly concave on the finished surface.

3.3.9. Butt Welds shall have full penetration and complete fusion with a maximum of 1/8 inch weld metal protruding inside the pipe.

3.3.10. Back-up rings shall not be used. 3.3.11. Should lamination or split ends be discovered in the pipe, the full length

containing such defects shall be removed. No portion of such discarded joints shall be used.

3.3.12. Any cracks, blowholes, cold lap, unusual irregularities, slag, flux or other impurities that appear on the surface of any weld bead shall be removed by grinding or chipping before depositing the next successive bead.

3.3.13. All finished welds shall have any oxides and slag removed by grinding wheel or disc.

3.3.14. No welding shall be done when weather conditions would impair the quality of the weld. Company will determine if weather conditions are not suitable for welding.

3.3.15. All material shall be preheated to approximately 70F prior to welding. All material with the wall thickness of .750 inch or greater shall be preheated to 200 to 300F.

3.3.16. Weld joints in carbon steel be stress relieved in accordance with ANSI B31.3 when the nominal pipe thickness is greater than 3/4 inch. Contractor shall obtain Companys written approval for his stress relieving method and procedure prior to its use. The piping shall be brought to temperature and cooled in accordance with the ASME Code, Paragraph UCS-56 of section VIII.

3.3.17. Pipe and fittings with welding arc burns shall be replaced at Contractors expense if deemed necessary by company.

3.4 Flanged Connections



3.4.1. Flanged bolt holes shall symmetrically straddle the piping horizontal and vertical centerlines except where connections to equipment dictate otherwise.

3.4.2. All ring gasket connections shall be thoroughly cleaned and shall be adequately

greased before the gasket is put in place 3.4.3. Flange bolts shall be tightened evenly and sequentially to impose equal pressure

on the gasket and to avoid distortion or overstressing of equipment. 3.4.4. All Flange stud bolts shall be sized as per ANSI Standard B31.5, except than 3/4

shall be added to the lengths. 3.4.5. All flange hubs shall match bores, and have tensile properties comparable to those

of the adjacent piping material. 3.4.6. Threaded flanges may be used only to match equipment and specially items.

3.5 Threaded Connections

3.5.1. Pipe threads shall be clean cut and shall be tapered in accordance with ANSI B2.1. All threads shall be thoroughly cleaned before fabrication.

3.5.2. A copper based high temperature thread lubricant shall be used for threading piping connections in high temperature services. Teflon tape shall be used on all other threaded connections.

3.5.3. Seal welding of threaded connections shall not be permitted.

3.5.4. Fittings not covered by the code will be installed according to fittings manufacturers recommendations and standard industry practice. No fittings shall be used that were not designed for the purpose.

3.5.5. All unions shall be hammer-lug with steel ground joint integral seats.

3.6 Pipe Supports

3.6.1. All pipe supports, guides, U-Bolts, clamps, nuts and anchors shall be provided by Contractor as necessary to prevent sagging, stress, vibration and as specified in drawings and specifications. Minimum size members for pipe supports shall be 2 x 2 x 1/4" angle 2 pipe or 4 wide flange beam. Dummy leg supports may be made of 2 pipe.

3.6.2. All piping shall be sufficiently supported in a manner that will not put undue strain on equipment.

3.6.3. When specified, spring supports shall be installed in accordance with manufacturers recommendations with the load as noted on the drawings. Temporary, rigid supports shall be furnished when required to prevent damage to the spring support.



3.6.4. All structural steel for pipe supports shall conform to ASTM A36 for plates and

shapes and ASTM A106 Grade B or API 5L Grade B for pipe unless noted otherwise on the drawings.

3.6.5. All U-Bolts shall be fabricated in accordance with the following rod diameter table, and shall be cadmium plated. U-Bolts shall be provided with flat washers and double nuts.

Pipe Size Rod Size

-1 1/4"

1-1/4-2 3/8

2-1/2-5 1/2

6-8 5/8

10 3/4"

12-16 7/8

3.6.6. All overhead pipe racks shall be supported by deck beams where possible or have header beams of equal size to the pipe rack support beam.

3.7 Insulation shall be installed where indicated on drawings.

3.8 All piping shall be painted in accordance with Specification no EN/TS-102-Protetive Coatings. Piping spools, pipe supports, valves, control, and other equipment items shall be sandblasted and painted with the primer and intermediate coats prior to assembly.

4. General

4.1 Piping systems including piping, valves and fittings shall be furnished , fabricated, installed, inspected and tested in accordance with reference materials listed in Section 2.0 of this specification and as specified herein.

4.2 Mechanical flow sheets, piping assembly, and/or isometric drawings define each pipes size, service, line number, pressure class, schedule, valve identification, dimensional data and other pertinent details of that piping system.

4.3 Information on the drawings and in specifications shall be strictly adhered to during fabrication and installation of each piping system, unless authorized otherwise by company.

4.4 During erection of piping on skids or decks, Contractor shall ensure that vessel and equipment flanges and openings remain covered to minimize collection of trash or debris in the equipment.

4.5 Completed, prefabricated piping spools shall be internally cleaned to remove blasting sands, weld splatter, and other debris before being used for assembly of piping systems.



Contractor shall take suitable precautions to prevent accumulation of sand, trash, or other debris in the piping as it is being erected.

5. Materials

5.1 All materials shall be of domestic (U.S) manufacture, and shall be furnished in accordance with the respective piping class and service designations set out in Appendices A and B of this specification. Substitutions will be permitted, with Companys written approval, when specified items cannot be obtained provided the quality of substituted materials equals or exceeds the specified materials.

5.2 Material test reports shall be provided for all pipe used in pressure services.

5.3 All O-let fittings shall be ASTM A-105 forged.

5.4 All materials shall be new, unused, and undamaged.

6. Inspection

6.1 General

6.1.1. The responsibility for quality control rests with Contractor. Company may provide additional inspection services at his expense and may inspect piping at any time during its fabrication, installation, or testing to assure that materials and workmanship are in accordance with these specifications.

6.1.2. Contractor will provide radiographic inspection.

6.1.3. Companys inspector shall be given suitable notice of scheduled inspections and tests to assure his attendance.

6.2 Visual Inspection

All welds shall receive a complete visual inspection in accordance with the applicable ANSI code.

6.3 Radiographic Inspection

6.3.1 All piping welds shall receive 100% radiographic examination by contractor.

6.3.2 The radiographic procedure and acceptance criteria shall be in accordance with the applicable ANSI code for 100% radiography.

6.3.3 All welds found to be defective shall be repaired and reradiographed at Contractors expense. The applicable ANSI code shall be used as a guide in repairing defective welds.



6.3.4 Radiographic inspection shall be performed in accordance with the following

guidelines:

- Only piping butt welds will be radiographed, weld-lets and thread-o-lets will not be radiographed.

- Film will be Kodak M film or approved equal, minimum 70mm width, three shots per weld, minimum

- Film will be shot head-on, no elliptical shots.

- Companys representative shall review and approve all radiographs.

- Contractor shall be responsible for preparing and maintaining a weld traceability/numbering system for all piping welds. Contractor shall pre-assign weld numbers to each weld to be made and record this on a set of piping isometrics. Weld numbers are to be stamped adjacent to the weld on the pipe using low stress stamps. All radiographs/reports/repairs shall reference these pre-assigned numbers. A copy of these isometrics shall be provided with a copy of all x-ray reports to Company representative. The film and film records shall be maintained by Contractor for a period of two years after completion of the project.

6.4 Welding Procedures and Qualification Records

Contractor shall furnish Companys inspector with a copy of their qualified welding procedures and welder qualification records.

7. Testing

7.1 Hydrostatic tests shall be performed by Contractor on all piping in accordance with the applicable ANSI code and as specified herein.

7.2 All hydrostatic tests shall be witnessed by company. Three (3) days notice of test dates shall be provided.

7.3 Pressure recorders used for the test shall be of such range that the pressure to be recorded will fall within the upper three-quarters (3/4 ths) of the recorders range. Pressure recorder shall be calibrated with a dead weight tester prior to each pressure test. Calibration shall be witnessed and certified by Company. In addition, if specified by Company, a dead weight tester shall be installed and pressures recorded during each test.

7.4 Prior to beginning the pressure testing of the piping system, Contractor shall prepare a schedule showing each section of piping that is to be tested at one time.

7.5 Fresh water shall be used for all process piping tests. Instrument air systems shall be tested with air. Fuel gas systems shall be tested with air or nitrogen. The use of any liquid for a test shall have prior written approval of Company.



7.6 The water used for hydrostatic testing shall be chemically treated to prevent corrosion. Two

gallons of Tretolite KW12 and 0.5 gallons of Tretolite K490 shall be used per 100 barrels of water. These inhibitors shall be added separately and thoroughly mixed in the water.

7.7 Test pressures shall be 1.5 times the maximum working pressure at 100F as given on the appropriate Piping Material specification sheet. The duration shall be a minimum of two (2) hours.

7.8 Consideration shall be given to components in the lines which are nor rated for the specified test pressure or which have built-in relief valve, such as instrument regulators, etc. Contractor shall identify those components and protect them from damage which may result from the hydrostatic test.

7.9 All materials damaged during test shall be replaced by Contractor at no additional cost to Company.

7.10 All leaks and defects shall be repaired and retested at no additional cost to company.

7.11 The test will be considered satisfactory after all leaks and defects have been repaired and the full test pressure is held for the duration specified.

7.12 Following the completion of satisfactory hydrostatic tests, all piping system shall be drained and dried. Company shall verify drying completion.

7.13 Contractor shall furnish certification and copy of recording chart for the test of each piping system unit. Recording chart shall be signed by companys inspector as witness and shall contain date of test and appropriate identification of section tested.



ITEM SIZE DESCRIPTION SPEC CONNECTION Pipe Less than 2" Smls Sch. 80 A106 SW or NPT Pipe 2 Smls Sch. 80 A106 BW or SW Pipe Greater than 2 Smls A106 or BW API 5L Nipples & Less than 2 Smls Sch. 80 A106 SW or NPT Swages Nipples & 2 Smls Sch. 80 A106 BW or SW Swages Flanges Less than 2 RF or RTJ ASTM A105, SW ANSI B16.5 Flanges 2 RF or RTJ ASTM A105, WN or SW ANSI B16.5 Flanges Greater than 2 RF or RTJ ASTM A105, WN ANSI B16.5 Fittings Less than 2 3000#FS ASTM A234 WPB, ANSI B16.11 SW or NPT Fittings 2 3000#FS ANSI B16.11 or SW or BW B16.9 Fittings Greater than 2 FS ANSI B16.9 BW Unions Less than 2 3000#FS MSS-SP-83 SW or BW

Unions 2 3000#FS MSS-SP-83 BW or SW Couplings 2 and less 3000#FS, NPT ANSI B16.11 Instrument Connections Plugs 2 and less 3000#FS, NPT ANSI B16.11



APPENDIX A

PIPING MATERIAL SPECIFICATION



Appendix A

The following piping specifications and service designations are used in the attached material specification sheets. Valve specifications referenced herein are included in Appendix B.

CLASS

A-ASME 150, Process, Utilities, Air, Water, Drains A1 - Hydrocarbons, ASME 150, B31.3

A2 - Hydrocarbons, ASME 150, B31.4

A3 - Gas, ASME 150, B31.8

A4 - Instrument Air, Utility Air & Water, ASME 150, B31.3

A5 - Potable Water, ASME 150, B31.3

A6 - Fire water pipe, Plastic, 150 lb. CWP, ASME B31.3

A7 - Fire water pipe, Steel, ASME 150, B31.3

B-ASME 300, Process, Air B1 - Hydrocarbons, ASME 300, B31.3

B2 - Hydrocarbons, ASME 300, B31.4

B3 - Gas, ASME 300, B31.3

B4 - Gas, ASME 300, B31.8

B5 - Starting Air, ASME 300, B31.3

C-ASME 600, Process C1 - Hydrocarbons, ASME 600, B31.3

C2 - Hydrocarbons, ASME 600, B31.4

C3 - Gas, ASME 600, B31.3

C4 - Gas, ASME 600, B31.8

C5 - High Temperature Service, ASME 600, B31.3

D-ASME 900, Process D1 - Hydrocarbons, ASME 900, B31.3

D2 - Hydrocarbons, ASME 900, B31.4

D3 - Gas, ASME 900, B31.3

D4 - Gas, ASME 900, B31.8

E-ASME 1500, Process E1 - Hydrocarbons, ASME 1500, B31.3

E2 - Hydrocarbons, ASME 1500, B31.4

E3 - Gas, ASME 1500, B31.3

E4 - Gas, ASME 1500, B31.8

F-ASME 2500, Process F1 - Hydrocarbons, ASME 2500, B31.3

F2 - Hydrocarbons, ASME 2500, B31.4

F3 - Gas, ASME 2500, B31.3

F4 - Gas, ASME 2500, B31.8

G-API-5000, Process G1 - Hydrocarbons, API 5000 lb, B31.3

G2 - Hydrocarbons, API 5000 lb, B31.4

G3 - Gas, API 5000 lb, B31.3

G4 - Gas, API 5000 lb, B31.8



SERVICE DESIGNATIONS CH - Chemical DR - Drain FG - Fuel Gas FL - Flare FO - Fuel Oil FW - Fire Water GL - Glycol H - Halon HM - Heat Media HO - Hydraulic Oil IA - Instrument Air IG - Instrument Gas JW - Jacket Water LHW - Liquid Hydrocarbon & Water LO - Lube Oil M - Miscellaneous OW - Oily Water P - Process PS - Process Sewer PW - Potable Water R - Relief S - Sewage SA - Starting Air SG - Start Gas UA - Utility Air UG - Utility Gas UW - Utility Water (Sanitary Water) V - Vent W - Raw Water WP - Salt Water WS - Well Stream



EN/TS-400 Appendix "A"

Rating: ASME 150 lb, R.F. Design: ANSI/ASME B31.3

Service: IG, M, UW, UG, IA, UA, PW, FW, FO, FG, FL, P, LHW, R, V

PIPING MATERIAL SPECIFICATION SHEET CLASS A1, A4, A5, A7 DESIGN Max. Press. Max Temp. Limited By 285 PSIG 100 F Flanges 272 PSIG 150 F Valves 245 PSIG 250 F Valves

Hydrotest Pressure: 425 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80 (2) Sch. 40 (5) JOINT CONST.

SW, T &C, or flanged (1) Buttweld and flanged.

FITTINGS 3000lb. F.S, SW or Scr'd A-105 (2) A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ANSI 150 lbs. R.F. SW or scr'd (1)(2)

ASTM A-105 ANSI 150 lb.R.F.W.N (7)

ASTM A-105 or MSS-SP-44, RFWN Class 150

UNIONS 3000 lb. F.S.G.J. (2) Use flanges All unions A-105

PLUG solid hex head

Bull plugs

THR'D NIPP. & SWAGES

Sch. XXS A-106 B SMLS

GATE API 602 Class 800 gate valve with SW or Threaded ends

BALL VBT-601 VBT-601 FB

VBF-151 VBF-151 FB VBF-152. VBF-152 FB

PLUGS

CHECK VCT-601 (6) or API 602 Class 800 valve with SW ends VCF-151

GLOBE VOT-601 or API-602 Class 800 valve with SW ends VOF-151

NEEDLE (4)

GAGE VNT-2505 VNT-2506

V A L V E S

BUTTER- FLY VBFF-151 (3)

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated

GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal NOTES

1. Use only to match equipment and special items. 2. Material shall be hot dip galvanized for instrument air, utility air, potable water, and firewater services. 3. Use with instrument air, utility air, potable water, and firewater services. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 5. Wall thickness to be determined by pressure and services, but not less than 0.25" W.T. 6. VCT-151WP acceptable for potable water service. 7. Victaulic Style 99 plain end pipe coupling may be used where indicated on drawings. G.J= Ground joint (seat is grinded) F.S= Forged Steel. 8: Refer to Appendix-C for valve specifications with socket-weld end connections




Rating: ANSI 150 lb, R.F. Design: ANSI/ASME B31.4, B31.8 (6)

Service: FO, M, DR, P, LHW, FG

PIPING MATERIAL SPECIFICATION SHEET CLASS A2, A3 DESIGN Max. Press. Max Temp. Limited By 285 PSIG 100 F Flanges 272 PSIG 150 F Valves 245 PSIG 250 F Valves


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE SMLS A-53-B, A-106-B, API 5L-B, Sch. 80 (2) Sch 40 (5)

JOINT CONST.


FITTINGS 3000lb. F.S, SW or A-105 (2) A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ANSI 150 lbs. R.F., SW or scr'd (1)(2)

ASTM A-105 ANSI 150 lb. R.F.W.N (3)

ASTM A-105 RFWN Class 150

UNIONS 3000 lb. F.S.G.J. (2) Use flanges All unions A-105

PLUGS solid hex head

Bull plugs



GATE

API 602 Class 800 gate valve with SW or Threaded ends



PLUG

CHECK VCT-601 or API 602 Class 800 valve with SW ends VCF-151

GLOBE VOT-601 or API-602 Class 800 valve with SW ends VOF-151

NEEDLE (4)

GAGE VNT-2505 or VNT-2506

V A L V E S

BUTTER- FLY

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal NOTES

1. Use only to match equipment and special items. 2. Material shall be hot dip galvanized for instrument air, utility air, potable water, and firewater services. 3. Victaulic Style 99 plain end pipe coupling may be used where indicated on drawings. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 5. Wall thickness to be determined by pressure and services, but not less than 0.25" W.T. 2 mm C.A. shall be considered while calculating pipe W.T. 6. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8. Higher strength material may be used where appropriate. FS = Forged Steel. GJ = Ground Joint 7. 2mm CA is included as per regulatory requirements. 8: Refer to Appendix-C for valve specifications with socket-weld end connections .




Rating: ANSI 150 lb, F.F. Design: ANSI/ASME B31.3

Service: FW

PIPING MATERIAL SPECIFICATION SHEET CLASS A6 DESIGN Max. Press. Max Temp. Limited By 150 PSIG 100 F Fittings Hydrotest Pressure:

356 psig @ 100 DegF SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 20

PIPE Sch. 80 CPVC ASTM F-441 0.14 0.18 0.19 0.241 .298 0.351

Filament wound epoxy resin Bondstrand series 2000-M

JOINT CONST.

CPVC solvent cement (1) Bell and spigot

FITTINGS Sch. 80 socket type CPVC (2) Bondstrand 2000-M bell and spigot (3)

FLANGES 150 lb. F.F. CPVC socket type Bondstrand 2000-M filament wound 150 # F.F

UNIONS CPVC socket ends Use flanges

PLUG solid hex head

Bull plugs


Sch.80 CPVC (4)

GATE

BALL VBT-601 PLUGS CHECK VCT-151 VCF-151 GLOBE NEEDLE (5)


V A L V E S

BUTTER- FLY VBFF-151

A-307 cap screws; A 194-2H nuts; plain washers; all cadmium plated BOLTING Studs: Nuts: GASKETS 1/8" thick full face ethylene propylene rubber

NOTES 1. CPVC solvent cement in accordance with ASTM F-493. 2. CPVC fittings in accordance with ASTM F-439. 3. Epoxy bonded joints in accordance with manufacturer's recommendations. 4. Use teflon tape thread sealant. 5. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505.




Rating: ANSI 300 lb, R.F. Design: ANSI/ASME B31.3

Service: P, LHW, M, FG, SA

PIPING MATERIAL SPECIFICATION SHEET CLASS B1, B3, B5 DESIGN Max. Press. Max Temp. Limited By 740 PSIG 100 F Valves/ Flanges 680 PSIG 200 F Valves / Flanges 665 PSIG 250 F Valves / Flanges Hydrotest Pressure:

1110 psig @ 100 DegF SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE Sch. 80 Sch. 40 JOINT CONST.


FITTINGS 3000lb. F.S, SW A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ANSI 300 lbs. R.F., SW or scr'd (1)

ASTM A-105 ANSI 300 lb.R.F.W.N

ASTM A-105, RFWN Classs 300

UNIONS 3000 lb. F.S.G.J. Use flanges All unions A-105


Bull plugs



GATE




PLUGS

CHECK

VCT-601, or API 602 Class 800 valve with SW ends VCF-301

GLOBE

VOT-601, or API-602 Class 800 valve with SW ends VOF-301

NEEDLE (2)


V A L V E S

BUTTER- FLY


GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal

NOTES

1. Use only to match equipment and special items. 2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 3: Refer to Appendix-C for valve specifications with socket-weld end connections




Rating: ANSI 300 lb, R.F. Design: ANSI/ASME B31.4, B31.8 (4)

Service: P, LHW, M, FG

PIPING MATERIAL SPECIFICATION SHEET CLASS B2, B4 DESIGN Max. Press. Max Temp. Limited By 740 PSIG 100 F Valves / Flanges 680 PSIG 200 F Valves / Flanges 665 PSIG 250 F Valves / Flanges Hydrotest Pressure:

925 psig @ 100 DegF SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (5) SMLS, A-53-B, A-106-B, API 5L-B, Sch. 80

SMLS, A-53-B, A-106-B, API 5L-B Sch. 40 (3)

JOINT CONST.








Bull plugs



GATE




PLUGS

CHECK


GLOBE

VOT-601, or API-602 Class 800 valve with SW ends VOF-301

NEEDLE (2)


V A L V E S

BUTTER- FLY

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal

NOTES 1. Use only to match equipment and special items. 2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 3. Wall thickness to be determined by pressure and services, but not less than 0.25" W.T. 4. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8. Higher strength material may be used where appropriate. 5: Pipe de-rating starts after 250 Deg F 6: Refer to Appendix-C for valve specifications with socket-weld end connections




Rating: ANSI 600 lb, R.F. Design: ANSI/ASME B31.3

Service: FL, P, LHW, R, V, DR

PIPING MATERIAL SPECIFICATION SHEET CLASS C1, C3 DESIGN Max. Press. Max Temp. Limited By 1480 PSIG 100 F Flanges 1414 PSIG 150 F Flanges / Valves 1360 PSIG 200 F Flanges / Valves

Hydrotest Pressure: 2220 paig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80 Sch. 40 Sch. 80 Sch. 60 Sch. 60 JOINT CONST.




ASTM A-105 ANSI 600 lb. R.F.W.N

ASTM A-105, RFWN Class 600

UNIONS 6000 lb. F.S.G.J Use flanges All unions A-105


Bull plugs



GATE API 602 Class 800 gate valve with SW or Threaded ends

BALL VBT-601 VBT-601 fb


PLUGS

CHECK VCT-601, or API 602 Class 800 valve with SW ends VCF-601

GLOBE VOT-601, or API-602 Class 800 valve with SW ends VOF-601

NEEDLE (2)


V A L V E S

BUTTER- FLY

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal NOTES

1. Use only to match equipment and special items. 2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 3. Pipe minimum wall thickness shown is based on 0.05" corrosion allowance, a 12.5 % mill tolerance and 100 Deg. F design temperature. Additional corosion allowance may be specified. 4. Pipe wall thickness to be determined by service conditions.

5: Refer to Appendix-C for valve specifications with socket-weld end connections .




Rating: ANSI 600 lb. RF Design: ANSI/ASME B31.4

Service: P, LHW, DR

PIPING MATERIAL SPECIFICATION SHEET CLASS C2 DESIGN Max. Press. Max Temp. Limited By 1480 PSIG 100 F Flanges 1415 PSIG 150 F Flanges/Valves 1360 PSIG 200 F Flanges/Valves


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE SMLS, A-53-B, A-106-B, API 5L-B Sch. 80 Sch.40 Sch.60 (3) SMLS or ERW. A-53-B, A-106-B, API 5L-B

JOINT CONST. SW, T &C or flanged (1) Buttweld and flanged. FITTINGS 6000lb. F.S A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ANSI 600 lbs. RTF scr'd (1)

ASTM A-105 ANSI 600 lb. RF.W.N

ASTM A-105 or MSS-SP-44, RTJ, WN Class 600



Bull plugs



GATE



PLUGS CHECK VCT-601 VCF-601

GLOBE VOT-601 VOF-601

NEEDLE (2)


V A L V E S BUTTER-

FLY


GASKETS 1/8" thick 304 S.S Flexitallic "CG" or equal NOTES 1. Use only to match equipment and special items. 2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 3. Calculated for grade B material. Higher strength material may be used where appropriate.

4: Refer to Appendix-C for valve specifications with socket-weld end connections




Rating: ANSI 600 lb, R.F. Design: ANSI/ASME B31.8 (5)

Service: P

PIPING MATERIAL SPECIFICATION SHEET CLASS C4 DESIGN Max. Press. Max Temp. Limited By 1480 PSIG 100 F Flanges 1414 PSIG 150 F Flanges / Valves 1360 PSIG 200 F Flanges / Valves Hydrotest Pressure:

1850 psig @ 100 DegF

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (6)

SMLS, A-53-B, A-106-B, API 5L-B,

SMLS, A-53-B, A-106-B, API 5L-B

SMLS or ERW (4), A-53-B, A-106-B, API 5L-B.

SCHEDULE 80 40 40 80 60 60 60 JOINT CONST.


FITTINGS 6000lb. F.S, SW A-105 (2) A-234 WPB SMLS, buttweld, schedule to match pipe






Bull plugs



GATE




PLUGS


GLOBE VOT-601, or API-602 Class 800 valve with SW ends VOF-601

NEEDLE (3)


V A L V E S

BUTTER- FLY


NOTES 1. Use only to match equipment and special items. 2. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8. Higher strength material may be used where appropriate. 3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 4: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service. 5: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility 6: Pipe de-rating starts after a temperature of 250 DegF. 7: Refer to Appendix-C for valve specifications with socket-weld end connections




Rating: ANSI 600 lb, R.F. Design: ANSI/ASME B31.8 (5)

Service: P

PIPING MATERIAL SPECIFICATION SHEET CLASS C4 FLOWLINE CONSTRUCTION DESIGN Max. Press. Max Temp. Limited By 1480 PSIG 250 F Flanges 1414 PSIG 150 F Valves 1360 PSIG 200 F Valves Hydrotest Pressure:


SIZE 2 3 4 6 8 10 12 PIPE (6) API 5L X-46 API 5L X-46 (4)

SCHEDULE 80 40 40 40 60 60 80 THICKNESS 0.218 0.25 0.28 0.344 0.438 XS JOINT CONST. Buttweld and flanged. FITTINGS A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ASTM A-105 / MSS-SP-44 F46 Class 600 lb.R.F.W.N

ASTM A-105 / MSS-SP-44 F46 600 lb.R.F.W.N

UNIONS Use flanges

PLUGS N/A THR'D NIPP. & SWAGES N/A

GATE

BALL VBF-601 VBF-601 FB VBF-602. VBF-602 FB

PLUGS

CHECK VCF-601 GLOBE VOF-601 NEEDLE

GAGE

V A L V E S BUTTER-

FLY


NOTES 1. Use only to match equipment and special items. 2. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8. Higher strength material may be used where appropriate. 3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 4: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service. 5: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility 6: Pipe de-rating starts after a temperature of 250 DegF. 7: Refer to Appendix-C for valve specifications with socket-weld end connections

PIPING MATERIAL EN/TS-400



Appendix "A"

Rating: ANSI 900 lb. RTJ Design: ANSI/ASME B31.3

Service: FL, P, LHW, R, V

SPECIFICATION SHEET CLASS D1, D3 DESIGN Max. Press. Max Temp. Limited By 2220 PSIG 100 F Valves / Flanges 2122 PSIG 150 F Valves / Flanges 2035 PSIG 200 F Valves / Flanges Hydrotest Pressure:

3330 psig @ 100 DegF SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (2) (4) Sch. 80 120 Sch. 100

All pipe sizes: SMLS, A-53-B, A-106-B, API 5L-B

JOINT CONST.

SW, T &C (2)or flanged (1) Buttweld and flanged.


FLANGES ANSI 900 lbs. RTJ., SW or scr'd (1)

ASTM A-105 ANSI 900 lb. RTJ.W.N

ASTM A-105, RTJ, WN Class 900



Bull plugs



GATE




PLUGS

CHECK


GLOBE

VOT-1501, or API 602 Class 1500 valve with SW ends VOF-901

NEEDLE (3)


V A L V E S

BUTTER- FLY

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated GASKETS 316 S.S. Type "R" ring joint gasket, oval section

NOTES 1: Use only to match equipment and special items. 2: Welds in piping 6" and larger shall be stress relieved. 3: For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 4: Minimum wall thicknesses shown are based on 0.05" corrosion allowance and 100 Deg F design temperature and 12.5% tolerance factor





Appendix "A"

Rating: ANSI 900 lb. RTJ Design: ANSI/ASME B31.4

Service: P, LHW, DR

SPECIFICATION SHEET CLASS D2 DESIGN Max. Press. Max Temp. Limited By 2220 PSIG 100 F Flanges / Valves 2122 PSIG 150 F Flanges / Valves 2035 PSIG 200 F Flanges / Valves Hydrotest Pressure:

2775 psig @ 100 DegF SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 (5) 10 12

PIPE SMLS, A-53-B, A-106-B, API 5L-B SMLS A-53-B, A-106-B, API 5L-B

SMLS or ERW A-53-B, A-106-B, API 5L-B

SCHEDULE 80 80 100

JOINT CONST.

SW, T &C or flanged (1) Buttweld and flanged.

FITTINGS 6000lb. F.S A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ANSI 900 lbs. RTJ. scr'd (1)

ASTM A-105 ANSI 900 lb. RTJ.W.N

ASTM A-105 or MSS-SP-44, RTJ, WN Class 900



Bull plugs



GATE



PLUGS

CHECK VCT-1501 VCF-901 GLOBE VOT-1501 VOF-901

NEEDLE (3)


V A L V E S

BUTTER- FLY


GASKETS 316 S.S. Type "R" ring joint gasket, oval section

NOTES 1. Use only to match equipment and special items. 2. Welds in piping 10" and larger shall be stress relieved. 3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 4. Wall thickness for sizes 3" and larer were calculated for grade B material. Higher strength material may be used where appropriate. 5: Available corrosion allowance is 1.84 mm instead of 2mm

6: Refer to Appendix-C for valve specifications with socket-weld end connections .




Appendix "A"

Rating: ANSI 900 lb. RTJ Design: ANSI/ASME B31.8 (6)

Service: P

SPECIFICATION SHEET CLASS D4 DESIGN Max. Press. Max Temp. Limited By 2220 PSIG 100 F Flanges / Valves 2122 PSIG 150 F Flanges / Valves 2035 PSIG 200 F Flanges / Valves


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (7) SMLS, A-53-B, A-106-B, API 5L-B

SMLS A-53-B, A-106-B, API 5L-B (3)

SMLS or ERW(5) A-53-B, A-106-B (3)

SCHEDULE 80 80 100 JOINT CONST.

SW, T &C or flanged (1) Buttweld and flanged.


FLANGES ANSI 900 lb. RTJ., SW or scr'd (2)

ASTM A-105 ASME 900 lb. RTJ.W.N ASTM A-105 ASME 900 RTJ WN



Bull plugs



GATE




PLUGS

CHECK


GLOBE


NEEDLE


V A L V E S

BUTTER- FLY



NOTES 1. Use only to match equipment and special items. 2. Welds in piping 10" and larger shall be stress relieved. 3. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higher strength material may be used where appropriate. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service. 6: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility7: Pipe de-rating starts after a temperature of 250 DegF.


EN/TS-400

PIPING MATERIAL SPECIFICATION SHEET Appendix "A"



Rating: ANSI 900 lb,RTJ Design: ANSI/ASME B31.8 (6)

Service: P

CLASS D4 - FLOWLINE CONSTRUCTION DESIGN Max. Press. Max Temp. Limited By 2220 PSIG 100 F Valves 2122 PSIG 150 F Valves 2035 PSIG 200 F Valves Hydrotest Pressure:


SIZE 2 3 4 6 8 10 12 PIPE (7) API 5L X-46 API 5L X-46 (5) SCHEDULE 80 80 80 80 80 80 80 THICKNESS 0.218 0.25 0.282 0.432 0.5 0.594 0.688 JOINT CONST. Buttweld and flanged.

FITTINGS A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ASTM A-105 / MSS-SP-44 F46 Class 900 lb.RTJ .W.N

ASTM A-105 / MSS-SP-44 F46 900 lb.RTJ W.N

UNIONS Use flanges All flanges A-105

PLUGS N/A THR'D NIPP. & SWAGES N/A

GATE


PLUGS CHECK VCF-901

GLOBE VOF-901

NEEDLE

GAGE

V A L V E S BUTTER-

FLY



NOTES 1. Use only to match equipment and special items. 2: Welds in piping 10" and larger shall be stress relieved. 3. A design factor of 0.6 and grade B material have been used to determine wall thickness under B31.8. Higher strength material may be used where appropriate. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service. 6: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility7: Pipe de-rating starts after a temperature of 250 DegF. 8: Refer to Appendix-C for valve specifications with socket-weld end connections




Appendix "A"

Rating: ANSI 1500 lb, RTJ.

Design: ANSI/ASME B31.3


SPECIFICATION SHEET CLASS E1, E3 DESIGN Max. Press. Max Temp. Limited By 3705 PSIG 100 F Valves / Flanges 3540 PSIG 150 F Valves / Flanges 3395 PSIG 200 F Valves / Flanges


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 PIPE 80 Sch.160

All pipe sizes: SMLS, A-53-B, A-106-B, API 5L-B

JOINT CONST.

SW, T &C (2)or flanged (1) Buttweld and flanged.


FLANGES 1500 lb. RTJ., SW scr'd (1) ANSI 1500 lb. RTJW.N. All flanges A-105



Bull plugs



GATE


BALL Use globe valve VBF-1501 FB VBF-1502. VBF-1502 FB

PLUGS

CHECK


GLOBE


NEEDLE (3)


V A L V E S

BUTTER- FLY


GASKETS 316 S.S. type "R" ring joint, oval section

NOTES 1. Use only to match equipment and special items. 2. Welds in pipe 6" and larger shall be stress relieved in accordance with the requirements of ANSI B31.3 3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505. 4: Minimum wall thicknesses shown are based on 0.05" corrosion allowance and 100 Deg F design temperature and 12.5% tolerance factor 5: Refer to Appendix-C for valve specifications with socket-weld end connections




Appendix "A" Rating: ANSI 1500 lb,RTJ WN Design: ANSI/ASME B31.4

Service: P, LHW, DR

SPECIFICATION SHEET CLASS E2 DESIGN Max. Press. Max Temp. Limited By 3705 PSIG 100 F Flanges / Valves 3540 PSIG 150 F Flanges / Valves 3395 PSIG 200 F Flanges / Valves


SIZE 1/2 (5) 3/4 1 1 1/2 2 3 4 6 8 10 12 (6)

PIPE SMLS A-53-B, A-106-B, API 5L-B

SMLS.A-53-B. A-106-B, API 5L-B

SMLS or ERW, A-53-B, A-106-B, API 5L-B (5)

SCHEDULE 80 160 140 JOINT CONST.


FITTINGS 6000lb. F.S A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES 1500 lbs. R.T.J. scr'd (1) ANSI 1500 lb. RTJ WN All flanges A-105



Bull plugs


XXS A-106 B SMLS

GATE

BALL Use globe valves VBF-1501 VBF-1501 FB VBF-1502. VBF-1502 FB


GLOBE VOT-1501 VOF-1502 NEEDLE (3)


V A L V E S BUTTER-

FLY



NOTES

1. Use only to match equipment and special items. 2. Welds in pipe 8" and larger shall be stres relieved. 3. For 1/2" use VNT-2501 or VNT2504. For 3/4" use VNT-2503 or VNT-2505. 4. Claculated for grade B material. Higher strength materials may be used where appropriate. 5: Available corrosion allowance is 1.97 mm instead of 2mm 6: Available corrosion allowance is 1.79 mm instead of 2mm





Rating: ANSI 1500 lb, RTJ WN Design: ANSI/ASME B31.8 (6)

Service: P

PIPING MATERIAL SPECIFICATION SHEET CLASS E4 DESIGN Max. Press. Max Temp. Limited By 3705 PSIG 100 F Flanges / Valves 3540 PSIG 150 F Flanges / Valves 3395 PSIG 200 F Flanges / Valves


SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE (7)

SMLS A-53-B, A-106-B, API 5L-B

SMLS.A-53-B. A-106-B, API 5L-B

SMLS.or ERW(5) A-53-B. A-106-B, API 5L-B

SCHEDULE 160 160 JOINT CONST.


FITTINGS 6000 lb. F.S, SW A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES 1500 lbs. R.T.J., SW or scr'd (1) ANSI 1500 lb.RTJ.W.N All flanges A-105



Bull plugs


XXS A-106 B SMLS

GATE



PLUGS


GLOBE VOT-1501, or API 602 Class 1500 valve with SW ends VOF-1502

NEEDLE (4)


V A L V E S

BUTTER- FLY

BOLTING Studs: A-193-B7 Nuts: A-194-2H: all cadmium plated GASKETS 316 S.S. type "R" ring joint, oval section NOTES

1. Use only to match equipment and special items. 2. Welds in pipe 8" and larger shall be stres relieved. 3. A design factor of 0.6 and grade B material have been used to determine the wall thickness. Higher strength amterial may be used where appropriate. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service. 6: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility 7: Pipe de-rating starts after a temperature of 250 DegF.





Appendix "A"

Rating: ANSI 1500 lb, RTJ WN Design: ANSI/ASME B31.8 (6)

Service: P

SPECIFICATION SHEET CLASS E4 - FLOWLINE CONSTRUCTION DESIGN Max. Press. Max Temp. Limited By 3705 PSIG 100 F Valves 3540 PSIG 150 F Valves 3395 PSIG 200 F Valves


SIZE 2 3 4 6 8 10 12 PIPE (7) API 5L X46 API 5L X46 (5) SCHEDULE 160 160 120 160 140 140 140 THICKNESS 0.344 0.438 0.438 0.719 0.812 1.000 1.125 JOINT CONST. Buttweld and flanged.


FLANGES ASTM A-105 / MSS-SP-44 F46 Class 1500 lb.RTJ .W.N All flanges A-105

UNIONS Use flanges All unions A-105 PLUGS THR'D NIPP. & SWAGES

GATE


PLUGS CHECK VCF-1502 GLOBE VOF-1502

NEEDLE (4)

GAGE

V A L V E S BUTTER-

FLY


1. Use only to match equipment and special items. 2. Welds in pipe 8" and larger shall be stress relieved. 3. A design factor of 0.6 and grade B material have been used to determine the wall thickness. Higher strength amterial may be used where appropriate. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 5: ERW pipe can be used for 10-inch and above piping. However, it shall NOT be used for Gas Service and H2S service. 6: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility 7: Pipe de-rating starts after a temperature of 250 DegF.





Rating: ANSI 2500 lb, R.T.J. Design: ANSI/ASME B31.3


PIPING MATERIAL SPECIFICATION SHEET CLASS F1, F3 DESIGN Max. Press. Max Temp. Limited By 6000 PSIG 100 F Fittings 5897 PSIG 150 F Valves / Flanges 5655 PSIG 200 F Valves / Flanges


SIZE 1/2 3/4 1 1 1/2 2 3 4

PIPE XXS Higher strength material required All Pipie Sizes: SMLS, A-53-B, A-106-B, API 5L-B

JOINT CONST.



FLANGES ANSI 2500 lbs. R.T.J., SW or scr'd (1) ANSI 2500 lb. RTJ.W.N All flanges A-105



Bull plugs


XXS A-106 B SMLS

GATE MSS SP-84a Class 2500 gate valve with SW ends


PLUGS

CHECK VCT-5001 or MSS SP-84a Class 2500 gate valve with SW ends

GLOBE MSS SP-84a Class 2500 gate valve with SW ends

NEEDLE (2)


V A L V E S

BUTTER- FLY


1. Use only to match equipment and special items. 2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 3. Minimum wall thicknesses shown are based on 0.05" corrosion allowance and 100 Deg F design temperature and 12.5% tolerance factor 4: Refer to Appendix-C for valve specifications with socket-weld end connections




Appendix "A" Rating: ANSI 2500 lb, R.T.J. WN Design: ANSI/ASME B31.4

Service: P, LHW, DR

SPECIFICATION SHEET CLASS F2 DESIGN Max. Press. Max Temp. Limited By 6000 PSIG 100 F Fittings 5897 PSIG 150 F Flanges / Valves 5655 PSIG 200 F Flanges / Valves Hydrotest Pressure:


SIZE 1/2 3/4 1 1 1/2 2 3 4 6

PIPE SMLS, A-53-B, A-106-B, API 5L-B High strength material required

SCHEDULE XXS JOINT CONST.


FITTINGS 6000 lb. F.S A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES ANSI 2500 lbs. R.T.J. scr'd (1) ANSI 2500 lb. RTJ W.N All flanges A-105

UNIONS 6000 lb. F.S.G.J. Use flanges All Unions A-105


Bull plugs


XXS A-106 B SMLS

GATE


PLUGS

CHECK VCT-5001 VCF-2501 GLOBE

NEEDLE (3)


V A L V E S

BUTTER- FLY


GASKETS 316 S.S. type "R" ring joint, oval section NOTES

1. Use only to match equipment and special items. 2. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 3. Calculated for grad B material. Higher strength materials may be used where appropriate.





Rating: ANSI 2500 lb, R.T.J.WN Design: ANSI/ASME B31.8 (4)


PIPING MATERIAL SPECIFICATION SHEET CLASS F4 DESIGN Max. Press. Max Temp. Limited By 6000 PSIG 100 F Fittings 5897 PSIG 150 F Flanges / Valves 5655 PSIG 200 F Flanges / Valves


SIZE 1/2 3/4 1 1 1/2 2 3 4

PIPE (5) SMLS, A-53-B, A-106-B, API 5L-B

SMLS, A-53-B, A-106-B, API 5L-B

High strength material required (6)

SCHEDULE XXS XXS JOINT CONST.



FLANGES ANSI 2500 lbs. R.T.J., SW or scr'd (1) ANSI 2500 lb. RTJ WN All flanges A-105



Bull plugs


XXS A-106 B SMLS



PLUGS

CHECK VCT-5001 or MSS SP-84a Class 2500 gate valve with SW ends VCF-2501


NEEDLE (3)


V A L V E S

BUTTER- FLY


GASKETS 316 S.S. type "R" ring joint, oval section NOTES 1. Use only to match equipment and special items. 2. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higher strength material may be used where appropriate. 3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 4: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility 5: Pipe de-rating starts after a temperature of 250 DegF. 6: Refer to ASME 2500 Class Piping Specifications for Pipeline construction


EN/TS-400

PIPING MATERIAL SPECIFICATION SHEET Appendix "A"



Rating: ANSI 2500 lb, R.T.J. WN Design: ANSI/ASME B31.8 (4)


CLASS F4 - FLOWLINE CONSTRUCTION DESIGN Max. Press. Max Temp. Limited By 6000 PSIG 100 F Fittings 5897 PSIG 150 F Valves 5655 PSIG 200 F Valves


SIZE 2 3 4 PIPE (5) API 5L X46 SCHEDULE 160 XXS XXS THICKNESS 0.344 0.600 0.674 JOINT CONST. Buttweld and flanged.


FLANGES ASTM A-105 / MSS-SP-44 F46 Class 2500 lb.RTJ .W.N All flanges A-105

UNIONS Use flanges

PLUGS THR'D NIPP. & SWAGES

GATE


PLUGS CHECK VCF-2501 GLOBE

NEEDLE (3)

GAGE

V A L V E S BUTTER-

FLY



NOTES

1. Use only to match equipment and special items. 2. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higher strength material may be used where appropriate. 3. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 4: B31.8 shall be used for all Liquid or Gas dominated services for wellheads, artificial lift piping, flowlines and any piping outside the main facility 5: Pipe de-rating starts after a temperature of 250 DegF. 6: Refer to Appendix-C for valve specifications with socket-weld end connections

EN/TS-400

PIPING MATERIAL SPECIFICATION SHEET

Appendix "A"



pg. 21 of 28

Rating: API 5000 lb, R.T.J.

Service: P, LHW

CLASS G1, G3 DESIGN Max. Press. Max Temp. Limited By 5000 PSIG 250 F Fittings

Design: ANSI/ASME B31.3

SIZE 1/2 3/4 1 1 1/2 2 3 4

PIPE Sch 160 SMLS, A-53-B, A-106-B, API 5L-B, XXS

JOINT CONST.

SW, T &C (2), or flanged (3) Buttweld and flanged.


FLANGES 5000 lbs. API R.T.J., SW or scr'd (2), (3) 5000 lb. API 6A W.N., R.T.J. Types 2&4 (1)



Bull plugs


Sch XXS A-106 B SMLS


BALL Use globe valves VBF-5001. VBF-5001 FB PLUGS

CHECK VCT-5001 or MSS SP-84a Class 2500 gate valve with SW ends VCF-2501


NEEDLE (4)


V A L V E S

BUTTER- FLY



1. Weld neck flange material to be API 6A Type 4. Blind flange material to be Type 2. 2. Threads shall conform to ANSI B2.1. 3. Use only to match equipment and special items. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 5: Refer to Appendix-C for valve specifications with socket-weld end connections

EN/TS-400 PIPING MATERIAL SPECIFICATION SHEET Appendix "A"



Rating: API 5000 lb, R.T.J. Design: ANSI/ASME B31.4

Service: P, LHW

CLASS G2 DESIGN Max. Press. Max Temp. Limited By 5000 PSIG 250 F Flanges

Hydrotest Presure: 6250 psig @ 100 Deg F

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE SMLS, A-53-B, A-106-B, API 5L-B Sch 160

JOINT CONST.


FITTINGS 6000 lb. F.S A-105 A-234 WPB SMLS, buttweld, schedule to match pipe

FLANGES 5000 lbs. API R.T.J. scr'd (2), (3) 5000 lb. API 6A W.N., R.T.J. Types 2&4 (1)



Bull plugs



GATE

BALL Use globe valves VBF-5001. VBF-5001 FB PLUGS CHECK VCT-5001 VCF-5001 GLOBE VOT-5001 NEEDLE (4)


V A L V E S

BUTTER- FLY



1. Weld neck flange material to be API 6A Type 4. Blind flange material to be Type 2. 2. Threads shall conform to ANSI B2.1. 3. Use only to match equipment and special items. 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 5. Refer to Appendix-C for valve specifications with socket-weld end connections




Rating: API 5000 lb, R.T.J. Design: ANSI/ASME B31.8

Service: P

CLASS G4 DESIGN Max. Press. Max Temp. Limited By 5000 PSIG 250 F Flanges

Hydrotest Presure: 6250 psig @ 100 Deg F

SIZE 1/2 3/4 1 1 1/2 2 3 4 6

SMLS, A-53-B, A-106-B, API 5L-B PIPE 160 160 160 XXS XXS XXS XXS JOINT CONST.



FLANGES 5000 lbs. API R.T.J., SW or scr'd (2), (3) 5000 lb. API 6B W.N., R.T.J. Types 2&4 (1)



Bull plugs




BALL Use globe valves VBF-5001. VBF-5001 FB

PLUGS

CHECK

VCT-5001 or MSS SP-84a Class 2500 gate valve with SW ends VCF-5001


NEEDLE (5)


V A L V E S

BUTTER- FLY


1. Weld neck flange material to be API 6A Type 4. Blind flange material to be Type 2. 2. Threads shall conform to ANSI B2.1. 3. Use only to match equipment and special items. 4. A design factor of 0.60 and grade B material have been used to determine the wall thickness. Higher strength material may be used where appropriate. 5. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 6: Refer to Appendix-C for valve specifications with socket-weld end connections




Appendix "A"

Rating: ANSI 150 lb, R.F. Service:

FL, P, CH, UW (2), LHW, DR, R, V

SPECIFICATION SHEET CLASS SSA1 DESIGN Max. Press. Max Temp. Limited By 285 PSIG 100 F Flanges 272 PSIG 150 F Valves

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch 10S All pipe SMLS A-312-TP 316

JOINT CONST.


FITTINGS 3000 lb. F.S A-182-F316 A403-WP316S SMLS, buttweld, schedule to match pipe

FLANGES ANSI 150 lbs. R.F. scr'd (1) ANSI 150 lb. R.F.W.N. All flanges A-182-F316

UNIONS 3000 lb. S.S.G.J. Use flanges All unions A-182-F316


Bull plugs 316 SS plugs


XXS, A-312-TP316 SMLS

GATE


VBF-151, VBF-151 FB VBF-152, VBF-152 FB

PLUGS CHECK VCT-601 VCF-151 GLOBE VOT-601 NEEDLE (4)


V A L V E S BUTTER-

FLY VBFF-151, VBFF-154 BOLTING Studs: A-193-B8M Nuts: A-194-8M (use copper base thread lube)


1. Use only to match equipment and special items. 2. Use for seawater piping upstream of watermaker only. 3. Size of pipe based on T= 100 F 4. For 1/2" use VNT-2501 or VNT-2504. For 3/4" use VNT-2503 or VNT-2505 5. Refer to Appendix-C for valve specifications with socket-weld end connections






PIPING MATERIAL SPECIFICATION SHEET CLASS SSB1 DESIGN Max. Press. Max Temp. Limited By 740 PSIG 100 F Flanges 707 PSIG 150 F Valves

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch 10S Sch 40S All pipe SMLS A-312-TP 316

JOINT CONST.









GATE





V A L V E S BUTTER- FLY

BOLTING Studs: A-193-B8M Nuts: A-194-8M (use copper base thread lube)

GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal

NOTES





Rating: ANSI 600 lb, R.F.

Service: FL, P, CH, UW (2), LHW, DR, R, V

CLASS SSC1 DESIGN Max. Press. Max Temp. Limited By 1480 PSIG 100 F Flanges 1415 PSIG 150 F Valves

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch 40S Sch 80S

All pipe SMLS A-312-TP 316

JOINT CONST.









GATE






BOLTING Studs: A-193-B8M Nuts: A-194-8M (use copper base thread lube) GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal NOTES





Rating: ANSI 900 lb, R.F.

Service: FL, P, CH, UW (2), LHW, DR, R, V

PIPING MATERIAL SPECIFICATION SHEET CLASS SSD1 DESIGN Max. Press. Max Temp. Limited By 2220 PSIG 100 F Flanges 2122 PSIG 150 F Valves

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch. 100S All pipe SMLS A-312-TP 316

JOINT CONST.









GATE






BOLTING Studs: A-193-B8M Nuts: A-194-8M (use copper base thread lube) GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal

NOTES







PIPING MATERIAL SPECIFICATION SHEET CLASS SSE1 DESIGN Max. Press. Max Temp. Limited By 3705 PSIG 100 F Flanges 3540 PSIG 150 F Valves

SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12

PIPE Sch. 80S Sch. 160S All pipe SMLS A-312-TP 316

JOINT CONST.









GATE




GLOBE VOT-1501 NEEDLE (4)



BOLTING Studs: A-193-B8M Nuts: A-194-8M (use copper base thread lube) GASKETS 1/8" thick 304 S.S. Flexitallic "CG" or equal NOTES




APPENDIX B

VALVE SPECIFICATION



The valves listed in this specification meet the requirements of the valves specified for use with piping classifications and service designations contained in Appendix A. The valve tag numbering system is as follows:

V

Valve Type B=Ball BF=Butterfly C=Check G=Gate O=Globe N=Needle

Construction Type T=Threaded F=Flanged

Sequential number for various sizes and types of valves

Construction Type T=Threaded F=Flanged

Pressure Class 15=ASME 150 30=ASME 300 60=ASME600 90=ASME 900 150=ASME 1500 250=ASME 2500 500=API 5000

United Energy Pakistan Ltd. Specification For Standard Piping EN/TS 400 Page 48 of 62

ASME / ANSI 150 Class BALL VALVES (1)(2)(3)

SIZE RANGE VALVE TAG VALVE TYPE DESCRIPTION MANUFACTURER FIG. NO REMARKS

2"-

Documents

ENTS 400 New (3)