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46-47 A, Industrial Area, Bhopal www.enterprisingengineers.com +91 755 2602964/2586684 +91 7389906750 ENTERPRISING ENGINEERS, BHOPAL

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Page 1: ENTERPRISING ENGINEERS, BHOPAL

46-47 A, Industrial Area, Bhopal

www.enterprisingengineers.com

+91 755 2602964/2586684 +91 7389906750

ENTERPRISING ENGINEERS,

BHOPAL

Page 2: ENTERPRISING ENGINEERS, BHOPAL

ENTERPRISING ENGINEERS, BHOPAL

2

INTRODUCTION:

This organization was established in 1972 by a team of qualified, experienced and enthusiastic

Engineers. Since then, it is very successfully designing and manufacturing Electrical Engineering

Items like PCC, MCC, Control Panels, Liquid Rotor Resistances Starter & Speed

Regulator/Controllers, Grid Rotor Resistance Starter & Speed Regulator/Controllers, Soft

Starters, Mechanical Castle Integral/Interlocks, Mech. Safety Key Interlocking Systems and

Special LT Control Panels like Auto - Synchronizing Panels, Automatic Power Factor Correction

Panels, Automatic Mains Failure Change Over Panel for DG Sets & Control, Protection Indication

and Alarm Panels for DG Sets.

The organization is dealing with many reputed parties all over India and abroad. It is having a

Full fledged team of technical staff in Engineering Design, Drawing, Production, Quality Control

and Sales functions.

REGISTRATION DETAILS OF THE COMPANY :

SSI Registration No. : SSI/MP/BPL/AGE/704/74/(2)75/(1)/8 dt. 06-09-74

DIC Registration No. : EM No. 23321202586 PART II being SSI Unit/MSME Supplier

covered under MSMED Act, Oct’ 2006

Factory License No. : 88/3339/BPL/2mi/NH

LST-MPCT/VAT : 001/BPL/I/HEL/0092/5 w.e.f. 12-04-1972

CST : BPL/I/HEL/1323/C w.e.f. 12/04/1972

TIN/VAT No. : 23143600092 w.e.f. 01/07/2003

Excise License No. : 50/R-III/DIV.-1/BPL/92

Excise Regd. No. : AAAFE8864CEM001 w.e.f. 20/01/2014

ECC Code No. : AAAFE8864CEM001 w.e.f. 20/01/2014

Service Tax No. : AAAFE8864CST001 w.e.f. 25/05/2007

Income Tax PAN No. : AAAFE8864C w.e.f. 02/03/2001

Income Tax TAN No. : BPLE00027G

Import/Export-IEC Code : 1197004840 w.e.f. 10/12/1997 (E-net updated 05/12/2003)

ESI & PF Regd. No. : 18000070170000406 & MP/3053

ISO 9001-2015 Certificate No. : PCMS/QMS/1045-2018 valid up to 28/01/2021 State Bank of India CC A/c no. : 10116991778 SME Branch / Branch Code : 1253 IFSC Code : SBIN0001253 MICR Code : 462002024 Swift Code : SBININBB735

GST Number : 23AAAFE8864C1ZO ( Last letter is Alphabet " O " )

Udyog Aadhaar Number : MP10B0007810

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PANEL OF EXPERTS

This organization has the services of following Engineers, Professionals and Experts.

1. Mr. K. G. Bansal B.E. (Hons) in Mech. Engineering.

2. Mr. Nitin Bansal Masters from IIT-Kanpur.

3. Mrs. Aparna Bansal Masters from IIT-Kanpur.

TECHNICAL STAFF

The Organization has Graduate Engineers, Engineering Diploma Holders, Qualified Draughtsman

and other technically qualified, experienced and skilled staff on its rolls.

ORGANISATION

Contact Persons

Shri K. G. Bansal Managing Partner

Shri Nitin Bansal C.E.O.

Smt. Aparna Bansal Partner

Work Force

Sales : 04

Design : 04

Administration : 02

Supervision : 03

Skilled : 35

Semiskilled : 23

Unskilled : 20

Quality Control : 04

Store & Purchase: 03

Page 4: ENTERPRISING ENGINEERS, BHOPAL

ENTERPRISING ENGINEERS, BHOPAL

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RANGE OF PRODUCTS

DESIGN, DEVELOPMENT, MANUFACTURE / SUPPLIER, INSTALLATION & COMMISSIONING OF

LIQUID ROTOR RESISTANCE STARTER & SPEED CONTROLLER, GRID ROTOR RESISTANCE

STARTER & SPEED CONTROLLER (SS COIL TYPE & SS PUNCHED TYPE GRID RESISTANCE

ELEMENT), FCMA ROTOR STARTER / FCMA SLIP REGULATOR / FCMA SOFT STARTER,

MECHANICAL & ELECTRICAL CASTELL SAFETY INTERLOCKING DEVICES, LT CONTROL

PANELS, MARSHALLING BOX / KIOSK, RTCC / FOTC & ALL OTHER RELATED ITEMS / SPARES.

CONTROL & RELAY PANELS :

Wide Variety for Different Applications Like:

• Control of HT Circuit Breakers provided with Protection and Instrumentation. These

are used commonly in H.T. Sub-Stations.

• Machine Panels for Remote / Local Control of Electrical Motors.

• Crane Control Panels.

• PLC based Automation Panels for Automatic Control of various operations in Process

Industries.

• AC / DC Drive Panels for Variable Speed Drive of various type of Motors.

MOTOR CONTROL CENTERS (MCC) - DRAW-OUT AND FIXED :

For Remote Control and Protection of different type of Motors used in various Industries

as Chemical Plants, Cement Industries, Power Plants, Process Plants, and other

Large Industries. The Construction is Modular with Vertical & Horizontal Bus-Bars, Vertical

Wire - Ways and Top or Bottom Cable Entry. We design, manufacture, and supply

both DRAW - OUT AND FIXED TYPES OF MCCs.

POWER CONTROL CENTERS (PCC) & DISTRIBUTION BOARDS :

For Electrical Distribution System of any Factory, Plant or Installation provided with

Incomers and Out - Going Feeders complete with Horizontal and Vertical Bus Bars and

connections along with required Controls, Protection, and Instrumentation as per

the specification of customer and system requirements. These are of Sheet Steel

Fabricated construction with Front / Back Doors, suitable for Floor or Wall Mounting,

designed and manufactured as per customer’s requirements and specification.

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SPECIAL APPLICATION PANELS :

• Automatic Mains Failure (AMF) Change - Over Panels for Diesel Generator Sets.

• Diesel Generator Synchronizing Panels.

• Automatic Power Factor Correction Panels.

MARSHALING BOXES OR KIOSKS ( STEEL SHEET / ALUMINIUM SHEET FABRICATED) :

For Transformers, Switchyard and other equipments, self - standing / equipment -

mounted/wall mounted types with Front opening only or Front and Rear Opening as

required.

REMOTE TAP CHANGER CONTROL PANELS FOR TRANSFORMERS

Self -standing type, equipment - mounted and wired with Front Opening.

MOTOR STARTER PANELS (DOL & STAR - DELTA)

Direct On Line and Star - Delta Motor Starters complete with Indication and Measuring

Instruments & Protection Realys.Totally enclosed in Dust and Vermin Proof Sheet Steel

enclosure suitable for Floor or Wall Mounting.

PUSH-BUTTON STATIONS, CONTROL POSTS, CONTROL DESK :

Having Sheet Steel Fabricated Dust and Vermin Proof construction with Front or Back Doors

and provided with Push-Buttons, Indicating Lamps, Switches and other Instruments for Local

or Remote Operations of Machines. These can be supplied suitable for Pedestal or Wall

Mounting application.

INTERLOCKING DEVICES (CASTLE TYPE) :

Different types of Interlocking Device to ensure proper sequence of two or more

independent operations of Electrical or Mechanical equipments. The need for proper

sequence may be safety of Personnel or Equipments or it may be the requirement of the

Process.

* Mechanical Interlocks Type DL.

* Bolt Locks Type K or L.

* Bolt Locks with Electrical Switches.

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* Door Locks Type DT1 or DT2.

* Electrical Interlocks.

SOFT STARTERS:

Soft Starters minimizes the Starting mechanical and thermal stress/shocks on the machine and

the motor. It results in reduced maintenance cost, fewer breakdowns and hence longer

operating life for both. Reduced starting current is an added advantage. We manufacture and

supply the soft starters.

LIQUID ROTOR RESISTANCES:

These are used for inserting External Resistance in the Rotor - Circuit of Slip-ring

Induction Motor at the starting to reduce starting - current and increase starting - torque.

Used in various Industries & Installations like: Cement Plants, Rolling Mills, Pumping Plants,

Sugar Mills and Paper Plants. We manufacture and supply Liquid Rotor Resistances with

both motor- operated or manually - operated mechanism.

These give Step - Less cutting of resistance and are economical in comparison to Wire -

Wound or Grid - Resistances. We also manufacture all type LT Stator- Rotor Control Panels.

LIQUID RESISTANCE CONTROLLERS :

These are used for Speed Regulation of Slip - Ring Induction Motors by varying the

Rotor Resistance of the Motor and are very commonly used in Cement Plants.

GRID ROTOR RESISTANCE & CONTROLLERS :

We also manufacture Rotor Resistance using Stainless - Steel sheets for similar applications as

Liquid Resistance and Controllers.

NEUTRAL GROUNDING RESISTORS :

We manufacture Neutral Grounding Resistor (NGR) as per Customer’s Specifications and

requirements. NGRs are used in AC Distribution Networks to Restrict Earth Fault Current to a

predetermined level. Resistance - grounding or Transformer or Generator - neutral Star- point

is the most effective and preferred method.

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AUTO - TRANSFORMER STARTERS :

Fully Automatic or Semi-automatic Push - Button - operated Auto - Transformer Starters

for 415/550 V and also 3.3 KV , AC, 3 - Phase Squirrel Cages Induction Motors up to

500HP.These are provided with , 3 - Air Break / Vacuum Contactors, Thermal Over - Load

Relay, Oil Immersed Auto-Transformer with 40%, 60%, 80%,Tappings, Timer for Automatic

Change- over , Ammeter, Voltmeter, Start & Stop Push - Button . The Contactors and Auto-

transformer are totally enclosed in separate Dust & Vermin Proof Sheet-steel enclosure

suitable for Floor-mounting ; ratio of Tapings can be varied to suit particular application.

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PRODUCT DESIGN

We have a Design - wing which processes Design and Manufacturing information for the

equipments / systems ordered on us. Most of the orders received are for tailor -made

equipment / systems, hence in each order a substantial amount of design work is involved.

This wing also takes up Development of New Products and improvement of existing

products. To cater to this requirement we have a full fledged Design - Office manned by

experienced Engineers & Draughtsman & provided with Computer - Aided - Drafting facility.

The “AUTO - CAD” and “PROMISE” Software’s are used for preparing product Design,

Drawing, Schematic and wiring Diagrams.

An Ammonia Printing Machine is also provided for taking out the Drawing Prints.

We continuously review our existing product designs and make improvements in them, this

is an ongoing - process and is needed to give us an edge over our competitors in respect of

better Design, Lower Cost and better Quality.

While designing the equipment the prime consideration is given to the aspect of ease of

operation, convenience of maintenance and extension to existing equipments. Adequate

attention is given to incorporate operator’s safety feature & aesthetic appearance of

equipment during the design stage.

Our Design Wing also prepares the user’s Operation and Maintenance Manuals for

the Equipments, manufactured and supplied by us.

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ENTERPRISING ENGINEERS, BHOPAL

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PRODUCTION FACILITIES

The Production facilities at our works are as follows:-

• Fabrication Shop

• Machine Shop

• Painting Shop

• Assembly and Wiring Shop

• Testing Section

Above facilities are adequate for the manufacture of Pressed & Machined Components,

Fabricated Assemblies etc., which are needed for manufacture of Switchgear / Control

Gear Equipments, Control and Relay Panels, Power Control Centers, Mechanical Interlocks

and Motor Starters. A Packing & Dispatch section takes care of safe packing and prompt

dispatch of manufactured products to customers.

• Fabrication Shop :-

Power Shearing Machine Compressor

Portable Shearing Machine Arc Welding Set

Power Press Brake Spot Welding Machine

Power Presses Welding Generator

Hand Presses Portable Electrical Blower

Power Hacksaw Electric Oven

Portable Hacksaw Chain Pulley Block (2 Tones)

Nibbling Machine Welding Fixtures. Sand Disc Grinder

Hand Grinder

• Machine Shop :-

Lathe Machine Bench Grinders

Special Purpose Lathe Bench / Buff Grinder

Shaping Machine Portable Drilling Machine

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Universal Milling Machine Double Column Drilling Machine

Radial Drilling Machine Drill Jigs

Templates

• Measuring Instruments for Machine Shop:-

Surface Plates Height Gauge

Straight Edges Go-Not-Go Gauges

Micrometers Depth Gauge

Vernier Calipers

• Painting Shop:-

∗ Panels are fabricated by using, as far as possible, Cold-Rolled sheet steel. After fabrication,

the entire sheet metal work undergoes Mchanical / Chemical pretreatment and painting.

∗ Seven Tank Process has been installed to derust, degrease & to Phosphatise the Sheet Steel

Fabricated Panels.

∗ Heavy M.S. Fabricated Assemblies are Shot-Blasted to remove rust and grease before

painting.

∗ Two coats of Red Oxide / Zinc Rich Primer Paint and Two coats of Synthetic Enamel Paint

are applied.

∗ Hardware used for assembly are Zinc Plated & Yellow passivated. (5-10 Microns)

• Assembly & Wiring Shop:-

Experienced Fitters and skilled Wireman with adequate tools & tackles carryout assembly and

wiring work of various products as per relevant standards

• Testing Facilities:-

Need for proper testing facilities for any electrical product cannot be underestimated.

Switchgear / Control gear products are Control - cum - Protection equipment, hence providing

the designed characteristics and verifying the same by testing are all the more essential.

The following tests are conducted at our works-

Testing & Inspection of all incoming materials.

Routine Tests such as Continuity Test, Meggaring , High Voltage Test and Operational

Tests are conducted on the manufactured assemblies and products before dispatch.

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Type testing of products is carried out in any reputed laboratory as and when required.

Heat run test upto 3000 Amps can be carried out in - house by us to confirm to IS 8623 (Part

1).

Our make Motor Control Centers and Distribution Boards have been Type - tested

for Short Circuit withstand level of 50KA for 1 Sec., to confirm to IS 823 (Part 2). Our

Control Panels have been Type - tested for Dust and Water Proof feature as per

protection clause IP-55 of IS:2147.

LIST OF TESTING FACILITIES / EQUIPMENTS

• AC Test Panel

• DC Test Panel

• High Voltage Tester 2.5/5/50 KV

• Temperature Rise Test Setup for Current up to 2000 Amps

• Current Injection Tester 100 Amps

• Milli Volt Ampere Tester

• Tong Testers

• Phase Sequence Tester.

• Wheat Stone Bridge

• Earth Tester

• Insulation Tester - Meggar 500/1000 V

• Ohm Meter

• Digital Millimeter

• Paint Thickness Measuring Tester

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DESIGN & CONSTRUCTION FEATURES OF CUBICLES / PANELS / DESKS

The Panels / Cubicles are of fabricated, self standing construction or wall mounting type

construction as required. Desks have self standing construction.

The Panels / Cubicles / Desks can be provided with Front - Door, Back - Door or Front and Back

Door access.

MCC (Motor Control Centers) are available in Draw out - type as well as Fixed - type versions.

Cubicles are of modular type construction thus future extension to existing Boards can easily be

done. Bus - bars, Main - connections and Auxiliary - wiring in Cubicles / Panels/ Desks is carried

out confirming to IS-375. Any special requirement of customer like Special Terminals, PVC

Channels for supporting auxiliary wiring etc. is also met.

Type Test have been carried out to meet following requirement:-

∗ Dust & Water Protected to IP-55 to IS-2147.

∗ Short Circuit Protection Level of 40KA for 1 Sec to IS 8623 (Part 2)

∗ Heat run test upto 3000 Amps. to IS 8623 (Part 1)

The routine Tests as per relevant National/International Standards are carried out.

Acceptance Tests as per agreement with the customer are carried out.

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QUALITY CONTROL

The proper functioning and appearance of the equipment manufactured in a factory depends

upon the Quality Control of Components / Sub Assemblies at all stages. To meet this quality

requirement, a separate Quality Control and Inspection Section, manned by qualified and

experienced Engineers and Supervisors, is established.

The Bought out material and Fitments are inspected at the incoming stage. Manufacturer’s

Test Certificate where required are also obtained in support of the tests carried out at our

vendor’s works.

The fitments like Instruments, Switches, Contactors, etc are procured from reputed suppliers

to ensure trouble - free service and long - life. Only the fitments confirming to National /

International Standards are procured.

We also obtain and implement the comments of our valued customers in respect of Quality

improvement.

All the new products developed are made to undergo the Type Test as per National /

International Standards in the National Level Laboratories and Test Certificates are

obtained for record. The Routine Tests as per applicable product standard are carried

out on all the products manufactured and the records kept. Each product manufactured

undergoes a thorough inspection and testing before being cleared for dispatch and a

record of such inspection is kept.

Feedback from our customers’ is also obtained on any problem faced by them with our

products. These feed-backs are analyzed to find the reason for problems and solutions are

worked out to eliminate the same. Our associations with large companies like Bharat Heavy

Electricals Ltd., National Thermal Power Corporation, Power Grid Corporation of India Ltd.,

Crompton Greaves Ltd., Tata Chemicals Ltd., ACC Ltd., etc., as their regular vendor has

been instrumental in our achieving a requisite good quality level in our products.

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AFTER - SALES SERVICE

Our Products are backed - up by After-Sales Service. Products are supplied with user’s

Operation & Maintainece Manuals. The Products supplied carry an adequate warranty

against manufacturing defects and non-performance to declared parameters. We promptly

attend to any problems reported to us.

Suggestions from our valued customers for any improvement in our products are analyzed and

implemented where feasible.

We also take up servicing and renovation of the equipments / products supplied by us in the

past.

The spares for our equipments/ products are promptly supplied whenever customers want the

same.

OUR CUSTOMERS

CUSTOMER PROFILE

We cater to requirement of various types of industries and have supplied our products to

• Electric Power Generation Stations

• Electric Power Sub-Station

• Engineering Industries

• Cement Industries

• Chemical Industries

• Paper Industries

• Spinning Mills

• Water Pumping Stations

• Railways

• Coal Fields

• Electric Equipment Manufactures

• Steel Mills

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SOME OF OUR IMPORTANT CUSTOMERS

We have supplied our product to

• Bharat Heavy Electricals Limited (Bhopal, Jhansi, New Delhi, Bangalore, Haridwar, Trichy, &

Ranipet Units)

• SAIL (Rourkela, Bhilai, Bokaro, Jamshedpur, Meghahatuburu)

• National Thermal Power Corporation

• Power Grid Corporation of India Limited

• Indian Railways (Central & Western)

• Crompton Greaves Limited

• Delhi Jal Board, Delhi

• UP Jal Nigam Agra

• Tata Chemicals Limited

• Associated Cement Companies

• J.K. White Cement

• Birla Cement

• Diamonds Cement

• Jaypee Rewa Cements

• Modi Cement

• Essar Gujarat (Mumbai & Vizag)

• ALSTOM Naini (earlier GEC)

• Kirlosker Electric Company, Bangalore

• Fertilizer Corporation of India Limited

• Larson & Tubro

• Madras Cement, Chennai

• Shree Cement, Rajasthan

• UltraTech Cement,

REGISTRATION/ APPROVALS

Our Products have been inspected and approved by the following organizations

Inspection Agencies

• NTPC

• PGCIL

• Export Inspection Agencies

• RITES

• RDSO

• M.N. Dastur & Co.,

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• Mc-Nally Bharat Engineer

• Tata Project Ltd.,

• Bureau Veritas

• Crown Agent

• Loyyods

Consultants

• Holtec Consultant Engineering

• Engineers India Ltd.

• Tata Consulting Engineer

• MECON

• Enterprising Consulting Engineers

CONTACT DETAILS

M/s Enterprising Engineers

(An ISO 9001:2015 Certified Company) Plot No. 46 & 47, Sector- ‘A’, Industrial Area,

Govindpura, Bhopal (MP)-462 023, INDIA

Telefax : +91 755 2602964 / 2586684

Mobile : +91 738 990 6750 / 738 991 5027

E-mail : [email protected] ; [email protected] ; [email protected]

Website : www.enterprisingengineers.com

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