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Presented By: Mike Llapitan02 July 2018 | Version 0.0
Enterprise Asset Management
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
ASSET
Value chain
OPERATIONS Value chain
Complete digital definition across all elements of design, engineering, construction and production operations
Complete digital definition and orchestration of all elements across
production operations
ASSET
PERFORMANCE
MONITOR
AND CONTROL
ENGINEER
PROCURE
CONSTRUCT
OPERATE
AND OPTIMISE
PLAN AND
SCHEDULE
WHY DOES EQUIPMENT FAIL?
AND CAN WE PREVENT IT?
Source HPI 2011:- 91% of bearings do not reach their conservative design life.
Machines don’t die, we kill them.
▲ 25% are preventable but not prevented because of an arbitrary decision that is simply not rooted in
knowledge or experience
▲ 15% are predictable but not predicted
▲ 20% are predicted but not stopped to undertake repair
▲ 25% are predicted and equipment is shut down
▲ 14% are other (consequential to an external activity)
▲ 1% are neither preventable nor predictable
CHARTING ASSET FAILURE
What causes a Bad Actor?
▲ Deficient Maintenance Strategy
▲ Task Frequency Incorrect
▲ Activity Not Performed As Scheduled
▲ Procedural Enforcement
▲ Parts Availability
▲ Design Change Needed
ASSETS ARE THE HEART OF THE BUSINESS
© 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
▲ Insight into risks - Balance between financial
operational and safety risks
▲ Ever-changing legislation - Complying with
environmental and social requirements
▲ Sharing knowledge - Implement best practices
globally
▲ Continuous improvement – to drive maximum
return on industrial assets
RISK-BASED OVER-MAINTAINED
Goal
Cost of non-availability
(production loss + break
down)
Preventive
maintenance
cost
Total cost
Comfort mode
UNDER-
MAINTAINED
Fire fight mode
Optimum Too muchNot enough effort
KEY BENEFITS OF EAM
Reduce unplanned outages
▲ What is the cost of one hour of downtime?
▲ 5% average production loss per annum due to unscheduled downtime
Reduce downtime
▲ More timely and effective responses to issues
▲ More effective shutdown/turnaround
Reduce unnecessary preventive maintenance
▲ 30 to 50% of preventive maintenance is unnecessary
▲ Can represent 10 to 20% of total maintenance cost
▲ Source: ARC
Materials
• Inventory Catalog
• Storeroom Management
• Cycle Count
• Issues and Returns
• Receiving
• JIT Replenishment
• Mobile Solutions
• Asset Registry \ Entity Hierarchy
• Maintenance Inspections
• Work Management
• Scheduling and Assignment
• Time Entry
• Mobile Operator Rounds
• Contractor Management
• Maintenance Map
• Workflow
• Purchase Catalog
• Vendors
• Requests
• Purchase Orders
• Contract Management
• RFQs
• Invoice
• B2B Solutions
Enterprise Asset Management
Maintenance Procurement
• Collect asset condition data
• Create rules to monitor asset
• Define actions to maintain asset
Asset Condition Management
• Collect asset condition data
• Create rules to monitor asset
• Define actions to maintain asset
Financials / ERP
• KPI dashboard and reporting tool
• Decision support system
• MTBF, Bad Actors, inventory analysis
Dashboards
• Display locations of work requests, work
orders, preventative maintenance work
(PM), and assets on a map.
• Logically group and dispatch
maintenance activities.
GIS
Integrated Business Processes and Planning
AVANTIS PRO CMMS WEB INTERFACE
▲ Modern and easy-to-use user interface
▲ Support for multiple browsers and form
factors
▲ Internet Explorer, Edge, Google Chrome
- most recent versions
▲ Simplified user experience
▲ Customers can create a user experience
to meet the needs of their various
maintenance personas
AVANTIS PRO FLEXIBLE USER EXPERIENCE
Cabinet and Designer
▲ Design cabinets for user specific needs
▲ On the fly sorting, filtering and manipulating of data allows users to
view work in a manner that is more meaningful
▲ Cabinet layouts can be saved for future use
Forms Designer
▲ Flexible way to design the user interface forms to be fit for purpose
▲ Security profiles can limit forms available to users (short form for
general users, long form for planners)
▲ Field level security
Flexible Management Dashboards
▲ Design dashboards for snapshots of your equipment
▲ Highly flexible tool which enables all levels of the organization to view
summary and detailed information in an intuitive, visual manner
▲ Dashboards are accessible inside or outside your firewall
Electricity
Emosson SA
Power & Energy Water & Waste WaterFood & Beverage
Oil & Gas / Chemical Pulp & Paper
EAM BY INDUSTRY
Transportation / Mfg
LOCATION
New York City, NY
SOLUTION
DSNY, the world’s largest sanitation department,
leverages Avantis.PRO Enterprise Asset Management
(EAM) to operate 59 district garages, a fleet of more than
2,000 rear-loading collection trucks, 450 mechanical
brooms and 500 salt/sand spreaders.
▲ Deployed full EAM capability with mobile
maintenance which provides access to thousands
of employees to enable efficient execution of work
across the city.
▲ Maintenance scheduling and tracking
▲ Closed loop monitoring of the maintenance process
▲ Optimizing the work execution process
and improving asset reliability
NYC Department of
Sanitation Deploys EAM
to Achieve Strategic Goals> 3.2M tons
of refuse
per year
Recycling
> 600,000 tons
of material
Clearing
> 10,000 employees and an
annual budget of
$1.4 billion
Keep NYC healthy, safe and clean by collecting, recycling
and disposing of waste, cleaning streets and vacant lots,
and clearing snow and ice.
INTELATRAC MOBILE APPLICATIONS
Alarms andEvents
Startup/Shutdown Procedures
Compliance
Field Worker Training Asset Data
Collection
ProcedureWorkflows
Field Worker
Rounds
Inspections
Lock Out / Tag Out
Maintenance WOE
INTELATRAC VALUE PROPOSITION
▲ Execute Mobile Rounds in a “Disconnected State”
▲ Supports iOS, Android, and Win10 Devices
▲ Reduce Data Entry Time
▲ Increase Reliability (Equipment Uptime) by Improving Asset Status Visibility
▲ Act at the “Point of Inception” – Enforce Standard Operating Procedures (SOPs)
▲ Knowledge Transfer & Mobile “On-the-Job” Learning
▲ “Real-Time” Access to Data & Report by Exception (ie. Issues)
▲ Historical Analysis/Reporting
▲ Integration with Wonderware Historian, AVEVA Insight, OSI Pi, SAP PM, Maximo, Infor EAM, etc.
▲ Location Verification (ie. Barcode, RFID, NFC)
GLOBAL 1000 CLIENT BASE
INTELATRAC PRODUCT SUITE
Auditor Plus– work process and procedure review
Mobile IntelaTrac–procedure execution
SSRS Reports – configurable reports, emailing
Schedule Manager– advanced scheduling & workload balancing
Procedure Builder– Easy to use procedure configuration environment
Drag & Drop Procedure Builder
SCHEDULE MANAGER
Calendar view of scheduled proceduresLook Ahead (Current or Future Scheduled)
Look Behind (Completed, Overdue or Missed)
Drag & Drop Scheduling
Login from Mobile Device
Procedure Dashboard
Open a Procedure
Execute Procedures
Actions & Notes
Procedure Instructions
Task Lists
Historical Data
Complete Procedure
Sync with Database
Completed Procedures Report
Exceptions Report
Wonderware Historian Integration
LICENSING, ARCHITECTURE & EXTENDIBILITY
Licensed per Concurrent Mobile User
▲ No charge for Administrator/Developer Users
Prerequisites
▲ SQL Server Standard
▲ Can be an existing SQL Server Database
▲ Sync Server can be separate from Database
Extendibility
▲ Historian, AVEVA Insight, eDNA
▲ OSI Pi, IP21, PHD
▲ SAP PM, Maximo, Infor EAM
▲ Location Verification (RFID, Barcode, NFC)
▲ Mobile Attachments
▲ Digital & Handwritten Signatures
▲ Temperature, Vibration Measurement Devices
ESRI ARCGIS & MAPS INTEGRATION
CITY OF ROHNERT PARKSAVES $200K /YEAR WITH INCREASED BILLING ACCURACY
Page 33Confidential Property of Wonderware California
Were previously direct billed by Regional Sanitation District.
Historical Trends for Sewer Flow Daily/Monthly Totals are now used for billing because the city’s flow meters are
calibrated regularly.
Discrepancies were found averaging 2-3 MGD, saving the an average of 18,000 a month
TROUBLESHOOTING PRESSURE SPIKES
Page 34Confidential Property of Wonderware California
Every morning a pressure spikes occurred between 2am-5am, Wells would shut off because of increased back
pressure. Utilizing trends found none of the tanks were boosting or filling. It was narrowed down to the irrigation
schedule in the morning. Made set point changes on pressure reducing valves. If more pressure reducing
valves were added to SCADA to monitor pressure and flow it would allow operators to pinpoint anomalies
TROUBLESHOOTING I/I IN SEWER LINES
Page 35Confidential Property of Wonderware California
On the sewer system during a rain event sewer flow stations would go from the normal flow 4-6 MGD to 15
MGD. Using Historical trends and flows, Operators were able to isolate areas where there was an increase in
infiltration in the line versus just an increase in sewer effluent.
Confidential Property of Wonderware NorCal
• Centralized Development,
Management & Deployment
• Secure, Centralized Data
Collection & Reporting from
Distributed Application
• Equipment Runtimes
• Flows, Volumes
• Operational Availability
Reports
• Environmental Reports
• Water Demand Scheduling
and modeling
4,200
4,500
1,500
4,000
3,600
11,000
Tier 2 Tier 1’s
CALIFORNIA STATE WATER PROJECT
37
CITY OF SANTA ROSA CIWIQS & RIM REPORTS (RECORDS & INFORMATION MANAGEMENT)
CITY OF SOUTH SAN FRANCISCO: CREEK FLOW VS. INFLUENT
Page 38Confidential Property of Wonderware California
INSIGHT MOBILE APP
✓ Insight is a “native” smart phone app
✓You always have the “latest” data at your fingertips, anywhere
✓MyAlert Notifications – Turn Alerts On/Off from Your Phone
✓Our “cloud” based data server means less IT infrastructure
✓ Try if for Free! Download and Install the Insight App foryour mobile device
LARGE STORM CELL HITS BURLINGAME
Page 40Confidential Property of Wonderware California
DateTime R08_RAIN_TOT R11_RAIN_TOT
1/20/17 3:30:00 AM 0.19 0.31
1/20/17 3:45:00 AM 0.23 0.36
1/20/17 4:00:00 AM 0.24 0.42
1/20/17 4:15:00 AM 0.35 0.80
1/20/17 4:30:00 AM 0.80 1.00
1/20/17 4:45:00 AM 0.95 1.06
1/20/17 5:00:00 AM 0.96 1.06
1/20/17 5:15:00 AM 0.96 1.06
CITY WEBSITE: GIS INTEGRATION WITH WONDERWARE ONLINE
Page 41Confidential Property of Wonderware California
Delivery of alarm message to any phone (text-to-speech or WAV)
Keypad acknowledge
Support for VOIP (network-based calls) and *TAPI (traditional phone lines)
VOIP solutions for analog phone lines (Grandstream)
*TAPI support limited
VOICE NOTIFICATION – VOIP SOLUTIONS FOR ANALOG PHONE LINES
“Tank 1 low level alarm”
THANK YOU!
Wonderware California
california.wonderware.com
866-966-3376Confidential Property of Schneider Electric |
