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ENG
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ITALIAN TECHNOLOGY CONSTRUCTION
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A continuous commitment to what we are and what we do. For over
40 years Incoplan has been investing in personnel and innovation,
with the aim of constantly improving its product and the service
offered, respecting the surrounding environment and the territory
in which it operates.
We are a fundamental part of the wood supply chain and we help
companies in this sector to derive maximum value from it, with
innovative and high-performance drying systems that allow to
combine production efficiency with energy saving, ensuring high
standards of sustainability.
Furthermore, our experience and our know-how allow us to find
the best solution to your needs. In fact, Incoplan is an industry
leader in the supply of systems for drying, heat treatment and
vaporization of wood and also offers a personalization and
technical assistance service throughout the life cycle of the
product.
WHO WE ARE
COM
PAN
Y PR
OFI
LE
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The activity started in partnership in 1978, but the turning
point occurred in 2002 with the adoption of its own brand which,
around a core of operating partners, each with different and
complementary specializations, aggregates staff with many years of
experience, promoting a virtuous circuit that has research and
development in first place.
Thanks to a strongly customer-oriented strategy, Incoplan is
able to manage every customization as a standard project. The
flexibility of Incoplan’s organization allows the company to be
competitive in all countries, finding ad hoc solutions for the
various world markets.
The network of agents and distributors, not only capillary
within European borders, is highly motivated by people and
organizations able to promote the exceptional performance of the
product, thanks also to the support from the parent company, which
involves skills and professional experience of international
thickness.
The operational headquarter is located in Mareno di Piave, fifty
kilometers north of Venice. The office complex, outside the
production structure, houses the general management and the
technical, commercial and administrative services. It is built with
the same components used for drying systems, while a large glass
surface is the symbol of the clarity of the relationships
established with the markets.
Adjacent to the offices is the structure where the production of
the structural elements takes place (columns, trusses, panels), the
preassembly of the process components (heating, ventilation,
humidification) and where the quality control and testing
activities of the Classe Modular 3000 are concentrated.
OUR HISTORY
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PLUS
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ASSE
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DULA
R 30
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• Structures in certified quality aluminium alloy, resistant to
acids and tannins• Very high mechanical resistance and resistance
to static loads• Extruded aluminium profiles on exclusive Incoplan
design• Designed to reduce construction and assembly time•
Versatility for over 4,000 different standard configurations•
Components welded with IIS certified procedures on a robotic
welding
system• Configuration of structures for traditional systems or
with tunnel development• Doors with different types of opening on
customer request• Ventilation and heating systems configurable with
flexibility• Structure designed and calculated to withstand all
weather conditions• Possibility to carry out special projects on
customer request
MODULARITY BECOMES FLEXIBLE
• Assembly of components on the ground• Installation time
reduction of over 30%• Maintenance and interventions much simpler
to perform• Quick and easy assembly even in adverse weather
conditions
A SIMPLE WAY TO INSTALL
• Panel with thermal seal over time without comparison•
Exclusive Incoplan design• Pre-assembled modular panels in
aluminium or stainless steel• High density water repellent mineral
wool with double layering• Complete absence of silicone and
adhesives• Same panel for walls and roof• Installation time reduced
by more than 60%• Assembly in any climatic condition
COAT PANEL - WITHOUT SILICONE
• System assistance service both on site and online for the
timely resolution of problems related to control and programming,
even beyond the warranty period with customized solutions based on
customer needs.
SUPPORT
On request, systems complete with heat generators and respective
accessories.
Classe Modular 3000 represents the result of innovation applied
to the sector of kilns for drying wood, a concentrate of advanced
solutions to give added value to plants but above all to drying
processes and therefore to wood.
360 ° SUPPLY AND ASSISTANCE
INCOPLAN products are notoriously reliable, this concept is
confirmed by the granting of a 10-year guarantee on all structural
parts and a 3-year guarantee on electrical and electronic
parts.
YEARS TOTAL WARRANTY
0504
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TOPL
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• Drying kilns for all wood species
• Capacity from 20 to over 300 cubic meters of wood with front
or tunnel loading
• Heating by Hot or superheated water - Steam - Diathermic oil -
Electricity - Gas
• Aluminium structure and COAT panel
• Reversible ventilation system with air flow calculated based
on the type of wood
• Automatic drying management with internet connection and
online assistance service
• Ad hoc systems for silencing and optimizing kilns and
respecting even the lowest noise levels imposed
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CONVENTIONAL DRYING KILNConventional drying kilns with high
performance and capacity from 20 to 300 cubic meters.Front or
tunnel loading, they are suitable for drying conifers, broadleaf
and tropical species because they reach optimal percentages of
final humidity, simplifying subsequent processing.
YEARSTOTAL WARRANTY
YEARSWARRANTY ON STRUCTURAL PARTS
TECHNICAL FEATURES
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HT KILNS ISPM -15 FAOKilns for the heat treatment of pallets and
raw wood material for packaging in accordance with ISPM 15 - FAO -
International Standard for Phytosanitary Measures, with plant and
construction solutions in compliance with the FitOK regulation.
PALL
ETLI
NE
• Kilns for phytosanitary heat treatment according to FAPM
ISPM-15 regulations
• Flexible and adaptable system in each country in compliance
with local regulations
• Capacity from 200 to over 2000 pallets
• System with direct burner with natural gas or LPG or heat
system with hot, superheated water, steam or diathermic oil
supply
• Certified sensors with high mechanical resistant cables
• Reliable and tamper-proof control system, compliant with
current regulations
• Simple to use software to start the treatment and print the
legal report
• Integrated sterilization and drying processes to optimize
energy savings
• Structural and plant engineering solutions customized
according to the logistics of the end user
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TECHNICAL FEATURES
YEARSTOTAL WARRANTY
YEARSWARRANTY ON STRUCTURAL PARTS
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YEARSTOTAL WARRANTY
YEARSWARRANTY ON STRUCTURAL PARTS
STEA
MLI
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TIMBER STEAMING KILNSKilns for the vaporization of wood.The
range includes systems with direct and indirect steam supply, sized
to meet the vaporization processes of the different species of
wood.
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• Kilns for the vaporization of wooden boards
• Direct steam system with perforated stainless-steel pipes
powered by a low pressure steam line
• System with steaming tank powered by superheated water, steam
or with gas exchanger and gas burner
• Automatic management system
• Wood probes and air temperature sensors with silicone
cable
• Structure and panels equipped with special accessories to
ensure the absence of corrosion and resistance to high
temperatures
• Special integrated systems for vaporization and drying in the
same kiln
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TECHNICAL FEATURES
DIRECT STEAMCHAMBER
INDIRECT STEAMCHAMBER
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YEARSTOTAL WARRANTY
YEARSWARRANTY ON STRUCTURAL PARTS
DRYL
INE
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BILE
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SMALL AND MOBILE / EVEN FOR HT It is a line of small dryers, up
to 20 cubic meters of wood, which can be equipped for conventional
drying, pallet heat treatment and condensation drying. Line
suitable for drying all wood species.
• Standard lines from 10 to 20 cubic meters
• Suitable for drying all wood species
• Standard configurations for stacks up to 4.30 m and 6.30 m
long
• Front loading
• Hot water supply, superheated, steam, diathermic oil
• Possibility to equip it as a conventional or HT system
• Possibility of installing a fully electric heating system
• Possibility of internal or external installation
• Electrical cabinet with inverter as standard equipment
• Fully automatic process management system
• Assembly and commissioning in just 1 day
• Standard lines from 3 to 12 cubic meters
• Suitable for drying all wood species
• Front or tunnel loading
• Hot water, superheated water, steam or electricity only
• Possibility of internal or external installation
• Movable with forklift
• Fully automatic process management system
• Pre-assembled and tested in the factory. Start up in a few
hours
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TECHNICAL FEATURES
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FWLI
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TECHNICAL FEATURES
• Capacity from 10 to 120 cages / pallets
• Hot water supply with boiler or gas with direct burner
• Aluminium structure and panel
• Reversible axial ventilation system
• Customizable cycle control, based on customer needs
• Customizable automatic process management system
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DRYING KILNS FOR FIREWOODKilns designed primarily for drying
firewood.This line of dryers has a capacity of 10 up to 120 cages
and / or pallets and can be fed with either a hot water or gas heat
exchanger heating system with direct burner, LPG or methane.The
structure is made up of profiles and panels completely in aluminium
alloy and the ventilation system is reversible axial. The
management of the drying process is automatic and customizable
according to the customer’s needs.
YEARSTOTAL WARRANTY
YEARSWARRANTY ON STRUCTURAL PARTS
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The KDM Easy analyses consumptions and calculates the drying
costs for each cycle by checking the electrical and thermal power
used in real time. It also provides for the possibility of
selecting time slots in which to reduce the electrical power used
to adapt to the needs of the individual customer.
The KDM Easy allows you to have at your service an Auto-learning
system that guides the drying process making it, automatically,
faster or slower according to the customizable parameters and
provides a prediction of the end of the drying.
System that allows you to manage the speed and turbulence of the
air inside the wood stacks through 8 digital anemometers, thus
creating a homogeneous air flow and superior drying quality.
The KDM E-15 controller is the brain of the drying management
system which, combined with a series of high quality sensors, allow
you to monitor the process in all its parameters:• up to 32 wood
humidity probes• up to 8 air temperature and humidity sensors• up
to 8 air speed and turbulence sensors
HARDWARE
The KDM Easy V8 software is the result of years of experience in
the field and designed to be reliable, intuitive and customizable:•
management and creation of the library of customized
drying programs (up to 24 phases)• management of the drying
process in every phase• Analysis tools for drying cycles• up to 32
systems managed simultaneously with the
same interface• real-time troubleshooting• meets the
requirements of Industry 4.0
SOFTWARE
The KDM is certified for phytosanitary heat treatments according
to the ISPM-15 and FitOk regulations and configurable according to
the treatment specifications of the individual countries:• up to 16
wood temperature probes• production of certifiable graphic and
table reports
HT ISPM-15
ENERGY
ADV
HI-FLOW
16M
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KDM is the Incoplan integrated system designed to have every
single aspect of the drying process under control at any time and
in any place.The electrical cabinet is designed and tested at home
to ensure quick installation on site. The KDM controller manages
the drying cycle automatically, monitors it and records and
archives all events.
POWER IS NOTHING WITHOUT CONTROL
Through the internet connection our technicians will be able to
provide remote assistance by connecting directly to your PC.
REMOTE ASSISTANCE
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The system allows you to monitor and manage the kiln and its
processes.
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DITI
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RODU
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SERV
ICES
The COAT panel, an exclusive Incoplan project, is composed of
two protective aluminium alloy sheets and a specific panel for use
in glass wool as insulation. The joining system between the panels
is guaranteed by aluminium alloy profiles and gaskets based on the
exclusive INCOPLAN design, a system that reduces the use of
silicone sealant by 90%. It is multipurpose on all cell surfaces
and facilitates assembly especially in adverse weather
conditions.
UNDER CEILING
INSULATION WITH COAT PANEL
MAIN DOOR
CLASSE MODULAR 3000 STRUCTUREStructure entirely built in
aluminium alloy, an exclusive Incoplan project, assembled in
modules that determine a perfect balance between the weight of the
aluminium used and the performance in place. The structure of the
CM3000 also guarantees simplification and standardization of
construction and assembly operations, optimizing product
performance.
The main door for timber loading is composed of a frame made of
extruded aluminium alloy profiles and seals in special rubbers,
both designed exclusively for Incoplan. Its opening is full kiln
width and useful height. According to different needs, the door can
be sliding with a manual or electric hydraulic trolley, with
overlapping or lateral sliding, with hinged doors up to a total of
six with overhead rails, and special ones with up and down
movement.
INSPECTION DOORThe “pedestrian-type” service door is housed in a
panel of the walls to allow inspection and maintenance during the
timber treatment process. Made entirely of aluminium and the same
thermal insulation of the walls with seals for the hermetic
seal.
Between the chamber roof and the wood there is a false ceiling
built in three modules in corrugated aluminium sheet made in our
workshop, with the aim of creating a correct and homogeneous
divided air flow through the wood. Easy for assembly with an access
to fans for normal checks and maintenance.
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Incoplan is not just drying.The experience, the design and
production capabilities of the company make further processing
possible at the request of our customers.
SPECIAL INSTALLATIONSIncoplan also has a range of special
systems, customizable according to customer needs: from masonry
kilns, adaptable to an existing structure, up to turnkey systems,
including boiler and pre-dryers for initial treatment and / or
storage at controlled humidity and temperature. All designed by our
technicians in detail.
ALUMINIUM STRUCTURESCustomized aluminium structures for civil
and industrial use to support roofs and systems, garage, technical
rooms, industrial doors and partitions walls.
SPECIAL WORKINGSMachining on extruded profiles and aluminium
sheets: cutting, drilling / milling on cnc machining centers,
robotic or manual welding with wire and tig, maximum flexibility
from medium / large batch to single piece or prototype.
SOUND ABSORBING WALLS AND NOISE BARRIERSSoundproof booths and
sound absorbing system for industrial use; we design the
soundproofing of machines and systems with the creation of openings
including windows and automations interfaced with external control
systems according to the customer’s needs: hinged, sliding and sash
doors.
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DAMPERS WITH HEAT RECOVERY UNITS
HUMIDIFICATIONThe humidification system is made up of atomising
nozzles and stainless steel pipes. It is calculated to maintain the
necessary hygrometric balance between wood and the interior of the
room. It can be directed with humidification with only filtered
water or mixed with water and compressed air to improve efficiency
and durability.
HEATING WITH HEAT EXCHANGERIt consists of one or more copper /
aluminium bimetal heat exchangers, or stainless steel / aluminium
with union collectors in flanged stainless steel tubing. The feed
fluid can be hot water at 95 ° C, superheated water up to 160 ° C,
or pressurized steam from 0.5 to 5.0 bar, or diathermic oil up to
320 ° C. Together with the ventilation system and a motorized
regulation valve, it guarantees and maintains the internal chamber
heating required by the KDM management system.
HEATING WITH A GAS BURNERIt consists of a gas burner and a
specific electric extractor for the extraction of combustion fumes,
both positioned outside the cell. Inside the cell is installed a
heat exchanger formed by a stainless steel serpentine tube, which
works in depression in total safety and not mixing the combustion
fumes inside the kiln. The management is fully integrated with the
KDM drying cycle control and is integrated in the chamber and it
has a low annual maintenance.
HEATING WITH ELECTRIC RESISTANCESIt is a system that is mainly
used where there is a low cost of electricity. It is made up of one
or more heating batteries made up of stainless steel armored
heating element modules, with multi-level control of the overall
electric power management. It is equipped with thermostats and
components to operate safely. The management is fully integrated
with the KDM drying cycle control and is integrated in the chamber
and does not require maintenance.
VENTILATION SYSTEM
DAMPERS
Made up of electric motors ranging from 1.5 kW to 7.5 kW, built
specifically for operation inside the dryer, in conditions of high
humidity and temperature, from 95 ° C to 135 ° C. They are made
with specifications on our project, with special bearings, seals
and stainless steel screws. They are combined with high-performance
reversible axial fans, made entirely of die-cast aluminium and
electronically balanced.
Aluminium dampers with butterfly opening system and double stop
with silicone gasket. Positioned on the roof and equipped with low
voltage actuator for opening and closing. Equipped with an
aluminium box for housing the electric servomotor and its
connections. It is possible to apply to them a structure containing
sound-absorbing panels for the containment of acoustic
emissions.
In addition to the dampers, a simple hydraulic system consisting
of bimetallic heat exchangers with air / glycol exchange and a
circulator recover part of the heat dispersed during the exchange
of moist air. It does not need additional fans; it has an
electricity consumption of only 130W and minimal maintenance over
time.
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The power supply can be hot water, superheated water, steam or
diathermic oil.The dryer has an aluminium alloy bearing structure
with mechanical and chemical characteristics suitable for the
drying process of the wood; high thermal insulation thanks to the
exclusive COAT panel, unique without silicone.
22IN
COPL
AN R
EFER
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Lisbona, Portogallo
The dimensions of the treatment kilns are flexible and can
contain from 200 to 2000 pallets per single chamber.Kilns with
indirect methane or LPG burner system, traditional with hot or
superheated water, which allow for both sterilization and drying of
the pallet and wood for packaging.
PALLETLINE SYSTEM
TOPLINE SYSTEM
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Venice
N 45°52’07.8”E 12°20’04.4”
INCOPLAN Srl
Via Galileo Galilei 13-1531010 Mareno di Piave
(Z.i. Ramera), (TV) - Italy
Phone +39 0438 499958P.IVA: 00650190267
Codice SDI: UE2LXTM
[email protected]
PEC: [email protected]
INCOPLAN Srl
ASSISTANCE
Layo
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nd p
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asrl.
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