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Thermoplastics
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Engineering Thermoplastics
The most common!!Acrylonitrile Butadiene Styrene (ABS)
Polycarbonate (PC)Polyamides (PA or Nylon)
Acrylonitrile Butadiene Styrene (ABS)
This is an ethenic engineering plastic i.e. basic monomer structure as
ethylene – just modifying polystyrene by: Adding plasticizer and copolymers of
styrene butadiene and styrene acrylonitrile to produce a polystyrene terpolymer of acrylonitrile, butadiene and styrene (ABS).
ABS
Why would you want to use it? Low to Medium Cost Good Impact Strength Good Chemical Resistance High Gloss Surface Finish Good Flexural Properties
ABSProperty
Low HighSpecific Gravity 1.010 1.060Price 0.84 0.92 $/lbTensile Strength 6000 psiFlexural Modulus 300 ksiIZOD (Notched) 3 ft lbs/in% Water Absorption 0.3% Max Crystallinity 0Tg 220 °FHDT @ 264 210 °F
Nylon
Types Most Common
Nylon 6 Nylon 6/6
Nylon 6/10 Nylon 6/12 Nylon 11 Nylon 12
“/” = copolymer for example, nylon 6/10 = copolymers of nylon 6 and 10. The numbers refer to how many methyl units (-CH2-) occur on each side of the nitrogen atoms (amide groups). The difference in number of methyl units influences the property profiles of the various nylons. See link below:
http://www.sdplastics.com/nylon.html
http://www.ides.com/generics/Nylon/Nylon_typical_properties.htm
Nylon
Suffixes refer to number of carbon atoms involved in the condensation polymerization process. EX:
• Crystalline – Yes, very flexible• Hygroscopic – Yes (O and N)• Glass Transition = (135 F)• Flammability – Varies depending on additives, but
will usually self extinguish because of N
Nylon
Nylon
Major Uses Structural parts!! (i.e. replacement for cast
aluminum 380 series) Electrical Connectors Gears Bearings Cable Ties Fishing Line Automotive Valve Covers/Oil Pans Sports/Exercise Equipment
Nylon
Why would you want to use it? High Strength – among the highest
of all engineering plastics Good Heat Resistance Good Chemical Resistance Excellent Wear Resistance Good Fatigue Resistance
Nylon 6Property
Low HighSpecific Gravity 1.120 1.140Price 1.52 1.56 $/lbTensile Strength 14000 psiFlexural Modulus 400 ksiIZOD (Notched) 1.5 ft lbs/in% Water Absorption 2.7% Max CrystallinityTg 145 °FHDT @ 264 250 °F
Nylon 6/6 = most commonProperty
Low HighSpecific Gravity 1.130 1.150Price 1.56 1.67 $/lbTensile Strength 12000 psiFlexural Modulus 420 ksiIZOD (Notched) 1 ft lbs/in% Water Absorption 2.5% Max Crystallinity 65Tg 55 °FHDT @ 264 490 °F
More on Nylon
One of the first “engineering” plastics (30s).
Crystalline thermoplastic Can have tensile properties comparable
to soft aluminum. Types 6 and 6/6 are the most
common!! Biggest disadvantage – tendency to
absorb moisture after prolonged period
Polycarbonate
• Crystalline – No, too rigid• Hygroscopic – Yes (O)• Glass Transition – High (300 F)• Flammability – No (High number of double carbon
bonds will extinguish –soot)
Polycarbonates (PC)
Polycarbonates are amorphous linear polyesters with excellent moldability.
Good impact strength, temperature resistance.
Transparent (aka Plexiglas) Tensile strength similar to ABS and
nylon except impact strength can be 10X greater! But……Costs more and susceptible to environmental stress cracking.
Polycarbonates (PC)
Uses include: Helmets (football and hard hats),
face shield, power tool housings, cell phones, automotive dashboards, window cranks, small gears, etc.
Polyoxymethylene (Acetal or POM)• Crystalline – Yes, very flexible• Hygroscopic – Yes (O)• Glass Transition – Low (-100 F)• Flammability – Yes (only C and O bonds)
Acetal
Why would you want to use it? Low to Medium Cost Good Chemical Resistance High Strength Excellent Fatigue Good Creep Resistance Lubricity Dimensional Stability at High
Temperature
AcetalProperty
Low HighSpecific Gravity 1.420Price 1.44 1.5 $/lbTensile Strength 10000 psiFlexural Modulus 430 ksiIZOD (Notched) 1.5 ft lbs/in% Water Absorption 0.3% Max Crystallinity 85Tg -103 °FHDT @ 264 260 °F
Polymethylmethacrylate (Acrylic)
• Crystalline – No, too rigid (dual methyl groups)• Hygroscopic – Yes (O)• Glass Transition – High (220 F)• Flammability – Yes (only C-H and C=O bonds)
Acrylic
Why would you want to use it? Low Cost Good Chemical Resistance Hardness Good Creep Resistance Transparency Best Polymer for Weatherability
AcrylicProperty
Low HighSpecific Gravity 1.170 1.200Price 0.82 0.87 $/lbTensile Strength 8500 psiFlexural Modulus 350 ksiIZOD (Notched) 0.45 ft lbs/in% Water Absorption 0.3% Max Crystallinity 0Tg 220 °FHDT @ 264 190 °F
Cellulosic
Major Uses Tool Handles Safety Glasses Tooth Brush Handles Automotive and Furniture Trim Toys Tubing Writing Instruments
Cellulosic
Why would you want to use it? Low Cost Medium Chemical Resistance Hardness Transparency Rigid
CellulosicProperty
Low HighSpecific Gravity 1.220 1.340Price 1.75 1.78 $/lbTensile Strength 3000 psiFlexural Modulus 280 ksiIZOD (Notched) 4.4 ft lbs/in% Water Absorption 2.3% Max Crystallinity 60Tg 248 °FHDT @ 264 135 °F
Ionomer
Why would you want to use it? Good Resilience Good Flexibility Abrasion Resistance Good Chemical Resistance
IonomerProperty
Low HighSpecific Gravity 0.930 0.960Price $/lbTensile Strength 2500 5400 psiFlexural Modulus 3 55 ksiIZOD (Notched) 7 ft lbs/in% Water Absorption 0.1 0.5% Max CrystallinityTg °FHDT @ 264 93 100 °F
Epoxy
Why would you want to use it? High Mechanical Strength Outstanding Adhesive Properties Good Resistance to Heat Good Chemical Resistance
EpoxyProperty
Low HighSpecific Gravity 1.720 1.930Price 1.30 1.42 $/lbTensile Strength 6200 psiFlexural Modulus 360 ksiIZOD (Notched) 0.22 ft lbs/in% Water Absorption% Max Crystallinity 0Tg 480 °FHDT @ 264 195 °F
Melamine
Why would you want to use it? High Surface Hardness Good Heat Resistance Good Flame Resistance Resists Chipping and Breaking
Melamine (Alpha Cellulose)Property
Low HighSpecific Gravity 1.500Price 0.90 0.94 $/lbTensile Strength 5000 13000 psiFlexural Modulus 1100 ksiIZOD (Notched) 0.27 0.34 ft lbs/in% Water Absorption 0.4 0.8% Max CrystallinityTg °FHDT @ 264 360 °F
Urea
Why would you want to use it? High Surface Hardness Good Heat Resistance Good Flame Resistance Resists Chipping and Breaking
Urea (Alpha Cellulose)Property
Low HighSpecific Gravity 0.900 1.310Price 0.67 0.83 $/lbTensile Strength 5500 13000 psiFlexural Modulus 1300 1600 ksiIZOD (Notched) 0.25 0.4 ft lbs/in% Water Absorption% Max CrystallinityTg °FHDT @ 264 260 290 °F
Phenolic
Major Uses Electrical Products Connectors Cooking ware (recall plate) Ashtrays Utensil Handles Elecrtic Motor Components Knobs
Phenolic
Why would you want to use it? Good Heat Resistance Good Flame Resistance Good Rigidity Good Creep Resistance
Phenolic (Wood Floor)Property
Low HighSpecific Gravity 1.370 1.460Price 0.74 1.50 $/lbTensile Strength 5000 9000 psiFlexural Modulus 1000 1200 ksiIZOD (Notched) 0.2 0.6 ft lbs/in% Water Absorption% Max CrystallinityTg °FHDT @ 264 300 370 °F
Vinylester
Why would you want to use it? Good Heat Resistance Excellent Bonding to Fibers Good Chemical Resistance Good Rigidity Good Creep Resistance
Vinylester (15% Glass Fiber)Property
Low HighSpecific Gravity 1.850Price 1.69 1.72 $/lbTensile Strength 6000 psiFlexural Modulus 18 ksiIZOD (Notched) 8 ft lbs/in% Water Absorption% Max CrystallinityTg °FHDT @ 264 350 °F