ENGINEERING - TECNOCADSERVICE presentation.pdf · 2011 modelling; Engineering for oil, ... Using the calculation’s tool «CAESAR II», ... • Dimensioning and structural verification

ENGINEERINGENGINEERING

MAINMAIN ACTIVITIESACTIVITIES: : ELECTROELECTRO--INSTRUMMENTALINSTRUMMENTAL AND AND

MECHANICALMECHANICAL DESIGN, DESIGN, ANALYSISANALYSIS, CONTROL, , CONTROL,

MULTIDISCIPLINARYMULTIDISCIPLINARY PLANTPLANT DESIGNDESIGN

ENGINEERINGENGINEERINGVia Del Polo Tecnologico, 1057023 Cecina (LI)P. IVA 01139810491tel 0586 630128 - tel 0586 631067 -fax 0586 632761 cell. 339 3114647e-mail: [email protected] Chief Executive Officer: [email protected] : www.tecnocadservice.it

MultidisciplinaryMultidisciplinary plantplant design design -- ActivityActivity

Mechanics/ Piping / Civil

Main activities:� Stress analysis;� Dimensioning of structures;� Purchase specifications for special supports,compensators, etc…;� 3D design;� Bill of materials;� FEM Analysis (static, dynamic, harmonics, fatigue,thermal) ;

Software:� Unigraphics, AutoCAD, Office, PDMS, PDS, Caesar

Plant design

Main activities:

� Basic and detailed engineering withUnigraphics NX6, PDMS and Autocad2011 modelling;

� Engineering for oil, chemical, petrochemical sector and energy generation;

� Engineering for industrial water treatment and potable water with pipes’development, supports, isometrics and their material list; � Unigraphics, AutoCAD, Office, PDMS, PDS, Caesar

II, Ansys, Hypermesh.development, supports, isometrics and their material list;

� Skid design for gas and steam turbines and centrifugal compressors;

� Piping on the machine and interconnection with the development offoundation drawings, metal structures, structures, machine beds, oil controlunit, piping, supports, isometrics, ecc…;

� Primary Oil & Gas, Transport System Liquid & Gas, Storage System Liquid& Gas;

� Platforms & pipelines offshore;

� Civil & industrial infrastructures;

Software:

� Unigraphics, AutoCAD, Office, PDMS, Caesar II, Ansys, Hypermesh.

Instrumentation

Main activities:

� Analysis and dimensioning of control valves/orifices, measure/PSV;� JB specification, instruments;

Electrical

Main activities:

� Electrical design BT and verification D.L.37/08;� Local panel specification (specification for electric panel);� Dimensioning of electric cables;

MultidisciplinaryMultidisciplinary plantplant design design -- ActivityActivity

Basic and detailed engineering instrumentation / el ectricalfor oil, chemical and petrolchemical sector

and energy generation

Engineering for gas turbines and centrifugal compressors

� JB specification, instruments;� Bill of materials, datasheets, calculation sheets, instrument list andcertifications;� Analysis CV, FE, PSV;� Electroinstumental Layout;� Layout pathway cables and dimensioning;� Feasibility studies;� Instrumental interconnections;� List of signals;� List of instrumental and routing cables;� Hook ups;� Intrinsically Safe Loop;� Architecture of the control system;� Check of «intrinsically safe loop»;

Software:

�Autocad/Office;�Intools (By NP) .

� Dimensioning of electric cables;� Electrical Layout;� Layout pathway cables and dimensioning;� Feasibility studies;� Electricity interconnections;� List of signals;� List of electric cables and routing;� Hook ups.

Software:

�Autocad/Office.

ELECTRIC SECTOR INSTRUMENTAL / ATUTOMATION ELECTRIC SECTOR INSTRUMENTAL / ATUTOMATION

� Protections’ studies and dimensioning electric cables;� Electrical interconnections;� Electric Outline;� Study of paths and walkways/ routing of cables;� Primary and secondary links both electrical and pneumatic;� Instruments planimetry and Layout Cabine.� List of materials & specifications.� Specifications & datasheet.� Specifications & datasheet.� I / O List.� Calculation and dimensioning CV / PSV / FE;� Intrinsically safe Loop;� Architecture Field Bus / Profibus;� Logic diagram of automation;� Electric panels engineering;� Electric design BT and check DL. 37/08� Design with SMART PLANT Instrumentation (INTOOLS) � Materials’ list� Purchase specification� RDO & follow-up external supplier� Feasibility studies

CONTROL SYSTEMS’ SECTORCONTROL SYSTEMS’ SECTOR

The basic definition of a control panel (UCS, Unit Control System) passes through the following main activities:

- Execution of a schematic drawing (Autocad or Visio) that defines the main components of the control system and their interconnections, both hardwired and serial (Control System Schematic ).

- Unit Control System Layout : CAD design for the definition of dimensions, accesses, carpentry and positioning of components inside the control panel.

- UCS I/O List: List of signals from/for field, customers’ client (DCS, ESD, MCC, ecc..) and signals inside the panel for cards I/O of PLC dimensioning.

- Definition of the composition for the vibration monitoring system and protection of overspeed and its purchase specification.

Basic engineering for control panels:- Steam Turbines + Centrifugal Compressors or Electric Generator;- Electric Motor + Centrifugal or Alternative Compressor;- Turboexpander + Centrifugal Compressor or Electric Generator.

- Definition of the composition for the vibration monitoring system and protection of overspeed and its purchase specification.

(following the next slide)


- Functional Description : textual description of the control system functioning.

- Cause&Effects chart : creation of a table that displays in an immediate manner the effects on the control system from certain causes, such as interlock on pressures or temperature which cause the activation of pumps or heaters.

- Definition of interconnections between the control panel and junction boxes on field and other customers (DCS, MCC, ESD…) with the corresponding cable list.

- Considering the results of the activities above mentioned, we define the logics of programming of PLC dedicated to the plant control by functional and logic diagram (sequences of start, normal stop, emergency shutdown or auxiliary sequences, speed regulator of the turbine, anti-surge compressor regulator, monitoring machine’s vibrations, sequences of alarms and blocks).

(following the previous slide)

SUMMARY DOCUMENTATION OF THE CONTROL PART (BASIC ENGINEERING):

� Documents of the Job:-Control system and power supply schermatic;-Unit Control System Layout;-Unit Control System I/O List;-Unit Control System Functional Description;-Cause & Effects chart;-Unit Control System Interconnecting Wiring Diagram;-Control Cable List;-ISA Loop Diagram;-Unit Control System Functional Logic Diagram;


-Unit Control System Functional Logic Diagram;-Bently Nevada purchase specification;-Bently Nevada configuration worksheet;

Respect to the logic of programming PLC, the document that prepares is called «Functional Logic Diagram». In this document is shown the logic of programming through a generic blocks’ scheme, indipendent from the used PLC platform.

� Documents for product structuring:-UCS purchase specification;-Bently Nevada specification;-Recap tables;-Control system and power supply schermatic;-Unit Control System Layout;-ITO Hardware&Software description;-ITO Functionality description;-HMI specification;-PLC specification (GEIP, Allen Bradley, HIMA, Siemens and others);

Works in 3D Unigraphics NX6

Modelling machine skid forcentrifugal compressorsGas turbineSteam turbineOil control unit

Baseplates, piping, structures,equipment, civil.

MechanicalMechanical plantplant engineeringengineering

equipment, civil.Drafting 2D.Development pipes’ plant.Development supports‘ plant.Isometrics.Materials’ list.Lists of valves.Stress Analysis.

SERVICES OF ENGINEERING FOR OIL, CHEMICAL/PETROLCHE MICAL AND ENERGY GENERATION SECTORSERVICES OF ENGINEERING FOR OIL, CHEMICAL/PETROLCHE MICAL AND ENERGY GENERATION SECTOR

Works in 3D Unigraphics NX6

Modelling skid gas

Baseplates, piping, structures,equipment, civil.Drafting 2D.Development pipes’ plant.Development supports‘ plant.Isometrics.

MECHANICAL PLANT SECTORMECHANICAL PLANT SECTOR

Isometrics.Materials’ list.Lists of valves.Stress Analysis.

•Stress Analysis on pipes installed on skid•Check of carpentry•Check anchors in foundation

Skid dimensioningSkid dimensioning

COMPRESSOR SKID GENERAL ARRANGEMENT

Using the calculation’s tool «CAESAR II», a first level of analysis is performed on the intere pipeline .At critical points, to the level of calculated tensions, a second level of analysis is done through the Fem Ansys simulator.Examples given below: piping line and the Fem of detail (model with constraints and loads and an example of the resultsachieved) of a detailed analysis done on a flange.

Stress Stress analysisanalysis on on pipingpiping

Stress Stress analysisanalysis on on pipingpiping

• Piping systems’ analysis of a plant

• Piping systems’ analysis “on the machine’s board”

• Study and design of standard and special supports

• Study of underground pipes or on rack

• Static analysis (natural gas piping, HP steam, chemicaland petrolchemical plant) according to regulationsASME B31.x

• Dynamicanalysis(earthquake, water hammer, etc) • Dynamicanalysis(earthquake, water hammer, etc) • Verification API617 (loads on connection flanges of

centrifugal compressors) • Verification API610 (loads on connection flanges of

pumps) • Verification ITK21305• Seals’ verification on flanged couplings (Kellogs,

ASME)

Used Software:

• Coade CaesarII v.4.40 � v.5.10• (Algor pipepack v.8, v.16) • (Bentley Autopipe 2004, XM)

Dimensioning of the pressure side:

Structural verifications: pressure Structural verifications: pressure equipmentsequipments

• Dimensioning for shall and tube heat exchanger.

• Design of the pressure part and bearing structure ofpillars, devices, capacitors, recuperators,preheaters, vaporizers.

• Design of atmospheric tanks (according to API and BS) andthe corresponding piping (according to ASME/ANSI).

StructuralStructural verificationverification

• Dimensioning and structural verification of structures in civil and industrial carpentry.• Analysis according to the main codes of verification.• Optimization of profiles to minimise weight and costs.• Realisation of the General Arrangement and construction drawings of carpentry.• Assembly drawings.• Feasibility studies.• Workshop drawings marche for the assembly.• Materials’ list.

3D of the supporting structure of suction and discharge pipes and filter-house. Trellis for TV repeater stations on Mount Amiata.

Calculations and verifications of structuresCalculations and verifications of structures

• Analysis of structures (buildings, piping rack, walkways) in carpentry

• Analysis for lifting skid• Dimensioning / verifications of anchors of foundation

• Structural dimensioning

• Verifications according to UBC rules

• Verifications according to EUROCODEs rules• Verifications according to EUROCODEs rules

• Verifications according to all the italian rules (new regulations for constructions, UNI 10011, etc)

• Environmental verifications according to local regulations (French, English, Arab States, North Africa States, etc…)

Used Software

CSI SAP2000 v.10, v.11(Tecnisoft Modest)

Dimensioning and optimisation of carpentry’s profil es, used to reduce costs

The structure previously dimensioned is recreated with the software of structural analysis 3D (SAP 2000 ).The structure is then loaded according to the customers’ specifications and the reference regulations, in order tocheck the coefficients of exploitation of every beams and optimise the profiles, reducing the total weight of thestructure accordingly.Such weight reduction enables an optimisation of the offert for the ITO phase and a cost reduction in OTR phase.

Calculations and verifications of structuresCalculations and verifications of structures

MetallicMetallic carpentrycarpentry

� Development of metallic carpentry, assembly drawings, assembly and workshop drawings.

Design of «Special Test Design of «Special Test BenchBench»»

FACILITIES FOR MACHINE’S TEST C/O SPECIAL TEST BENCH NP MASSAFACILITIES FOR MACHINE’S TEST C/O SPECIAL TEST BENCH NP MASSA

Design of «Special Test Design of «Special Test BenchBench»»

FACILITIES FOR MACHINE’S TEST C/O SPECIAL TEST BENCH NP MASSAFACILITIES FOR MACHINE’S TEST C/O SPECIAL TEST BENCH NP MASSA

Main activities:- Management of catalogues and specifications- Isometrics customization- 2D customization- Modelling of the machine baseplate- Modelling of pipes- Modelling of supports (MDS)- Development of piping plans and supports’ location- Development of supports’ drawings (ADP/AREA)- Creation of isometric Book (Spooler)

AVEVA PDMS/EAVEVA PDMS/E33DD

Package Steam Turbine

AVEVA PDMS/EAVEVA PDMS/E33DD

Silos for stocking light sodaPiping drawing from PDMS/E3D

The criticality of the service or a particular characteristics plant request a harmonyc analysis to the finishedelements (with ANSYS) on the structure and on the connecting manifolds between cooler and plant piping.

According to the customers’ specifications is possible to realize 3D models of the structures and singlecomponents, using a solid modelling such as Unigraphics, SolidEdge or SolidWorks.

Analysis to the Analysis to the FFinishedinished ElementsElements (FEM)(FEM)

Starting from 2D documentation on the BOM, a 3D model is realized (faithful to the General Arrangement). With the

use of the Ansys calculation software, the model is created, setting the weight of each components (cylinders, tanks,

casing spacers, ecc..) and generating an accurate mesh of the complete model until the foundation.

FEM Analysis on alternative FEM Analysis on alternative compressorscompressors

3D model

FEM model

Modal analysis: results of its own way to vibrate of the system


Modal analysis: results of its own way to vibrate of the system

Pressure and Temperature: loaded tank in temperature and tensional results

Revision design: pipes’ extension inside the tank to avoid the introduction of deflectors


Revision design: aftercooler resolution of the separator’s breake between chambers and shell and tube

Various types of structures for the following customers: Motofides, Siemens, Mitsuba, Facind, Motrol.

EquipmentEquipment and and mechanicalmechanical componentscomponents

Assembly structure of the counter-shaft

Assembly structures of the counter-shaft’s box

Motor components BMW

EquipmentEquipment and and mechanicalmechanical componentscomponents

ORGANIGRAMMA

REFERENCE

««GENERAL ELECTRIC (GENERAL ELECTRIC (NuovoNuovo PignonePignone))» » Firenze, Massa, Bari, Firenze, Massa, Bari, ViboVibo Valentia (continuous collaboration):Valentia (continuous collaboration):Power Generation Power Generation –– basic and detailed engineering, (, (multidisciplinarymultidisciplinary: : mechanicalmechanical plantsplants, , electroelectro--instrumentalinstrumental, control and system) for:, control and system) for:

-- TurbogasTurbogas (Gas(Gas turbine+turbine+ electricelectric generator)generator)-- TurboTurbo compressorcompressor (Gas(Gas turbine+turbine+ centrifugalcentrifugal compressorscompressors))-- SteamSteam turbinesturbines-- MotorMotor--compressorscompressors-- TurboTurbo--expanderexpander-- SkidSkid gasgas treatmenttreatment--SealSeal gasgas PanelsPanels (pannelli(pannelli didi tenutatenuta gas)gas)

« « DANIELI AUTOMATIONDANIELI AUTOMATION»» jobs DUNAFERR, MMK, SANGAN, MARCEGAGLIA, TEZCAN.jobs DUNAFERR, MMK, SANGAN, MARCEGAGLIA, TEZCAN.Engineering electric plants for rolling mills and hot dip galvanising lines:Engineering electric plants for rolling mills and hot dip galvanising lines:-- pathways’ cables studies;pathways’ cables studies;-- dimensioning cables MT/BT and routes;dimensioning cables MT/BT and routes;-- routing and electrical connections;routing and electrical connections;-- BOM (bill of materials);BOM (bill of materials);-- BOM (bill of materials);BOM (bill of materials);-- Layout electric station.Layout electric station.

« « DANIELI ENGINEERINGDANIELI ENGINEERING » » : : -- DANIELI ENGINEERING KSC (PDMS) Plant (subDANIELI ENGINEERING KSC (PDMS) Plant (sub--contract): contract):

Water treatment, compressors’ room, laboratories, external distribution, rete Water treatment, compressors’ room, laboratories, external distribution, rete antincendioantincendio..Modelling with PDMS :Modelling with PDMS :--piping (piping (730 730 lines);lines);--civil, basecivil, base--plates, tanks, buildings;plates, tanks, buildings;--pipepipe--rack, non standard supports,rack, non standard supports,--equipments, pumps, filters;equipments, pumps, filters;--extrapolations from model : piping plan/ supports, isometrics, fireextrapolations from model : piping plan/ supports, isometrics, fire--fighting wellsfighting wells-- piping stress with piping stress with CezarCezar 22..

-- DANIELI ENGINEERING plantDANIELI ENGINEERING plant-- TRIERER STAHLWERK GMBH (PDMS) (subTRIERER STAHLWERK GMBH (PDMS) (sub--contract):contract):-- Water treatment, compressors’ roomWater treatment, compressors’ room-- Modelling with PDMS :Modelling with PDMS :-- piping;piping;-- civil, basecivil, base--plates, tanks, buildings; plates, tanks, buildings; -- pipepipe--rack, non standard supports;rack, non standard supports;-- equipment, pumps, filters; equipment, pumps, filters; -- extrapolations from model : piping plan/ supports.extrapolations from model : piping plan/ supports.

REFERENCE

«T.M.E»:«T.M.E»:-- PlantPlant for post treatment of for post treatment of waterswaters, for industrial use in Rosignano Solvay: , for industrial use in Rosignano Solvay: PipingPiping plantsplants designationdesignation, , supportssupports and and isometricisometric drawingdrawing up.up.-- Thermal Thermal incineratorsincinerators of Casal Borsetti (RA), of Granarolo (BO) and Lecco: of Casal Borsetti (RA), of Granarolo (BO) and Lecco: SupportsSupports DesignationDesignation and and isometricisometric drawingdrawing up;up;-- Water treatment Water treatment plantplant of Alon of Alon TaborTabor: Layout : Layout pipingpiping and and supportssupports

«VATECH ESCHER WYSS» (sub«VATECH ESCHER WYSS» (sub--contractcontract):):-- Premadio II Premadio II plantplant, , hydroelectrichydroelectric powerpower plantplant in in caverncavern;;--Development of Development of pipingpiping plantplant and and isometricisometric drawingdrawing up;up;--DesignationDesignation of of supportssupports

«METANO IMPIANTI»:«METANO IMPIANTI»:--SkidSkid compressioncompression gas;gas;--StudyStudy and and developmentdevelopment of of pipingpiping, , isometricsisometrics, , foundationsfoundations, MTO, , MTO, carpentrycarpentry and and metallicmetallic structuresstructures..

«TERMOKIMIK»:«TERMOKIMIK»:--Water treatment Water treatment plantplant with with pipingpiping developmentdevelopment, , isometricsisometrics, , supportssupports and and theirtheir materialmaterial listslists..

«LA TOSCANA IMPIANTI»:«LA TOSCANA IMPIANTI»:-- VerificationVerification, , dimensioningdimensioning and and realizationrealization of workshop of workshop drawingsdrawings, boilers in general (, boilers in general (devicesdevices under pressure, under pressure, pillarspillars, , heatheat exchangersexchangers, ecc.), ecc.)

«ABB»:«ABB»:-- Pipeline Pedro Duran Pipeline Pedro Duran FarellFarell: : developmentdevelopment of of pipingpiping plantplant with with theirtheir isometricsisometrics and and supportssupports..-- GPDF, gas GPDF, gas compressorcompressor station in Algeria.station in Algeria.

«SAIPEM»:«SAIPEM»:-- connection connection tubestubes beaverbeaver 2 2 plantplant: : pipingpiping studystudy and and developmentdevelopment

«PROCTER AND GAMBLE»:«PROCTER AND GAMBLE»:-- RealizationRealization of of drawingsdrawings to to extendextend the the carpentrycarpentry and and pipingpiping plantplant..

REFERENCE

SAINT GOBAIN:SAINT GOBAIN:-- Construction Construction drawingsdrawings of of oiloil burnersburners..

MITSUBA :MITSUBA :-- IndustrializationIndustrialization of of magneticmagnetic flywheelsflywheels for for Piaggio’sPiaggio’s scooter, starter scooter, starter motorsmotors, , electronicelectronic ignitionsignitions, high , high voltagevoltage coil, pickcoil, pick--up, up, productproduct design, design, equipmentequipment, work , work cyclecycle, , work work phasephase, flow, flow--chart, control chart, control gridgrid..

SIEMENS AUTOMOTIVE:SIEMENS AUTOMOTIVE:-- EquipmentEquipment for modular spray testfor modular spray test

MOTOFIDESMOTOFIDES-- variousvarious componentscomponents and and equipmentequipment

FACINDFACIND-- variousvarious componentscomponents and and equipmentequipment

MOTROLMOTROL-- variousvarious componentscomponents and and equipmentequipment

BREDA:BREDA:--Construction Construction drawingsdrawings and and assembliesassemblies of of railwayrailway wagon and autobus.wagon and autobus.

SARPLAST: (Vetroresina ,GRP, SARPLAST: (Vetroresina ,GRP, PrfvPrfv)) PPipingiping plantsplants, , isometricisometric constructionconstruction drawingsdrawings with with materialmaterial list on list on boardboard, , pipingpiping supportssupports..

SOLVAY CHIMICA ITALIA S.p.A.:SOLVAY CHIMICA ITALIA S.p.A.:-- EngineeringEngineering for treatment of for treatment of sewagesewage sludgesludge;;-- «Leonardo» Project: «Leonardo» Project: looploop diagramdiagram ((IntoolsIntools););-- San Carlo: San Carlo: studystudy for for automationautomation for for loadingloading wagons.wagons.

LIFTER:LIFTER:-- CertificationCertification CE CE retractilretractil lifterslifters PRPR20 20 and PRand PR16 16 seriesseries..

ALSTOM FERROVIARIA:ALSTOM FERROVIARIA:-- DynamicDynamic FEM FEM analysisanalysis for for investigationinvestigation on on fieldfield regardingregarding the the recurringrecurring issuesissues of a breaking component of a of a breaking component of a railwayrailway wagon.wagon.