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Contents lists available at ScienceDirect Engineering Fracture Mechanics journal homepage: www.elsevier.com/locate/engfracmech Fracture characterization of ceria partially stabilized zirconia using the GMTSN criterion S. Ghouli a , M.R. Ayatollahi a, , A.R. Bushroa b a Fatigue and Fracture Laboratory, School of Mechanical Engineering, Center of Excellence in Experimental Solid Mechanics and Dynamics, Iran University of Science and Technology, Narmak, Tehran 16846, Iran b Centre of Advanced Manufacturing and Material Processing (AMMP), Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia ARTICLE INFO Keywords: Ceramics CeO 2 -TZP Fracture properties Strain-based fracture criterion ABSTRACT Ceria stabilized tetragonal zirconia polycrystal (CeO 2 -TZP) is one of the zirconia-based materials which is reported to have high fracture toughness and strong resistance to low temperature aging degradation (LTAD). Owing to the brittle behavior of CeO 2 -TZP, its fracture properties can be estimated using the concept of linear elastic fracture mechanics (LEFM). In this paper, the gen- eralized maximum tangential strain (GMTSN) criterion is applied to predict the fracture initiation angles and the onset of fractures of CeO 2 -TZP disk specimens under mixed mode I/II conditions. It is found that the inclusion of T-term, the rst non-singular term in strain solution, in the GMTSN criterion would yield signicantly improved predictions of the experimental data ob- tained for CeO 2 -TZP disk specimens and reported in the literature. 1. Introduction In recent years, there have been a growing interest in using ceramic materials for engineering purposes, thanks to their special char- acteristics like high hardness and resistance against abrasion, corrosion, electrical ow, and temperature [1]. High chemical stability and strong chemical bonding are among other properties of ceramics which make them more brittle than metallic and/or organic materials [2]. The brittleness along with low fracture toughness and poor reliability are among the major concerns when ceramic components are exposed to brittle fracture [1]. These drawbacks would consequently result in the limited applications of ceramic materials, specially in the biomedical eld [3]. In order to overcome these issues, the main development in the eld of high-tech ceramics in the past two decades were focused on both strengthening and toughening, which are vitally important to produce load-bearing and aw-tolerant products [4]. To deal with ceramic materials, one should be aware of their dierent categorization and particular features. Clapp and Clark [5] presented a versatile classication for ceramic materials based on their chemical bonds. This classication consists of: silicate ceramics (mixed bond), oxide ceramics (predominantly ionic bond): single oxide and oxide combinations, glass ceramics, composites with ceramic matrix and nally materials containing metallic bonding. One of the well-known examples of single-oxide ceramics is zirconia (ZrO 2 ), which to date has attracted a lot of attention as an engineering material. Zirconia has the inherent properties of hardness, wear resistance, low coecient of friction, low thermal conductivity and high melting temperature [6]. According to these desired characteristics, zirconia is thus utilized for producing several medical and engineering components like prostheses [3,4], machine parts, high temperature insulating parts, engine components, probes, sensors, knives, sliding plates, etc. [5] and is expected to be used more in high-tech utilities in the future. https://doi.org/10.1016/j.engfracmech.2018.06.037 Received 6 March 2018; Received in revised form 23 June 2018; Accepted 25 June 2018 Corresponding author. E-mail address: [email protected] (M.R. Ayatollahi). Engineering Fracture Mechanics 199 (2018) 647–657 Available online 26 June 2018 0013-7944/ © 2018 Elsevier Ltd. All rights reserved. T

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Contents lists available at ScienceDirect

Engineering Fracture Mechanics

journal homepage: www.elsevier.com/locate/engfracmech

Fracture characterization of ceria partially stabilized zirconia usingthe GMTSN criterion

S. Ghoulia, M.R. Ayatollahia,⁎, A.R. Bushroab

a Fatigue and Fracture Laboratory, School of Mechanical Engineering, Center of Excellence in Experimental Solid Mechanics and Dynamics, IranUniversity of Science and Technology, Narmak, Tehran 16846, Iranb Centre of Advanced Manufacturing and Material Processing (AMMP), Department of Mechanical Engineering, Faculty of Engineering, University ofMalaya, 50603 Kuala Lumpur, Malaysia

A R T I C L E I N F O

Keywords:CeramicsCeO2-TZPFracture propertiesStrain-based fracture criterion

A B S T R A C T

Ceria stabilized tetragonal zirconia polycrystal (CeO2-TZP) is one of the zirconia-based materialswhich is reported to have high fracture toughness and strong resistance to low temperature agingdegradation (LTAD). Owing to the brittle behavior of CeO2-TZP, its fracture properties can beestimated using the concept of linear elastic fracture mechanics (LEFM). In this paper, the gen-eralized maximum tangential strain (GMTSN) criterion is applied to predict the fracture initiationangles and the onset of fractures of CeO2-TZP disk specimens under mixed mode I/II conditions.It is found that the inclusion of T-term, the first non-singular term in strain solution, in theGMTSN criterion would yield significantly improved predictions of the experimental data ob-tained for CeO2-TZP disk specimens and reported in the literature.

1. Introduction

In recent years, there have been a growing interest in using ceramic materials for engineering purposes, thanks to their special char-acteristics like high hardness and resistance against abrasion, corrosion, electrical flow, and temperature [1]. High chemical stability andstrong chemical bonding are among other properties of ceramics which make them more brittle than metallic and/or organic materials [2].The brittleness along with low fracture toughness and poor reliability are among the major concerns when ceramic components are exposedto brittle fracture [1]. These drawbacks would consequently result in the limited applications of ceramic materials, specially in the biomedicalfield [3]. In order to overcome these issues, the main development in the field of high-tech ceramics in the past two decades were focused onboth strengthening and toughening, which are vitally important to produce load-bearing and flaw-tolerant products [4].

To deal with ceramic materials, one should be aware of their different categorization and particular features. Clapp and Clark [5]presented a versatile classification for ceramic materials based on their chemical bonds. This classification consists of: silicateceramics (mixed bond), oxide ceramics (predominantly ionic bond): single oxide and oxide combinations, glass ceramics, compositeswith ceramic matrix and finally materials containing metallic bonding. One of the well-known examples of single-oxide ceramics iszirconia (ZrO2), which to date has attracted a lot of attention as an engineering material. Zirconia has the inherent properties ofhardness, wear resistance, low coefficient of friction, low thermal conductivity and high melting temperature [6]. According to thesedesired characteristics, zirconia is thus utilized for producing several medical and engineering components like prostheses [3,4],machine parts, high temperature insulating parts, engine components, probes, sensors, knives, sliding plates, etc. [5] and is expectedto be used more in high-tech utilities in the future.

https://doi.org/10.1016/j.engfracmech.2018.06.037Received 6 March 2018; Received in revised form 23 June 2018; Accepted 25 June 2018

⁎ Corresponding author.E-mail address: [email protected] (M.R. Ayatollahi).

Engineering Fracture Mechanics 199 (2018) 647–657

Available online 26 June 20180013-7944/ © 2018 Elsevier Ltd. All rights reserved.

T

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One of the major issues regarding ceramic materials, including zirconia, is insufficient fracture toughness; for instance, singlephase ceramics like alumina or silicon carbide have a fracture toughness of only 2–4MPa m [7]. A practical solution to this problemis dispersion of reinforcement elements such as fibres, whiskers, rods, platelets, metal particles or secondary ceramic phases spread inthe brittle matrix. These elements provide the ceramics with extra toughness by micromechanisms such as crack bridging, crackdeflection, microcracking or as an interesting property of zirconia toughness enhancement by transformation toughening [8]. Themechanism of transformation toughening is to increase the fracture toughness of a material through a phase transformation process,from tetragonal to monoclinic, which occurs at the tip of an advancing crack [8–16]. This monoclinic phase of pure zirconia could befound at room temperature [17], while the tetragonal phase is attained when the temperature is elevated to 1170°. At the same time,we could also have stable tetragonal phase at room temperature by adding a stabilizer such as Y2O3, CeO2, MgO or CaO [18–20].Afterwards, to have transformation toughening occurred through tetragonal-to-monoclinic phase transformation, one should subjectzirconia to tensile stress which results in a volume increase of 3–5%. In this manner, the compressive stress at the vicinity of crack tipincreases and further crack growth would eventually be prevented [6].

Today, there are several zirconia–based materials and composites among which the largest group includes partially stabilizedzirconia, or more specifically, tetragonal zirconia polycrystals (TZP) doped with the most popular stabilizing agents, namely yttrium(Y) and cerium (Ce). Ceria stabilized tetragonal zirconia polycrystals (CeO2-TZP) are believed to have high fracture toughness andremarkable durability against hydrothermal degradation (aging) [21–28]. However, due to its larger grain size and higher tendencyto stress induced phase transformation, CeO2-TZP is reported to have inferior strength and hardness properties when compared toyttria stabilized tetragonal zirconia polycrystals (Y-TZP) [4,26]. As an example, CeO2-TZP containing 8–12 mol% CeO2 [29] manifestsa relatively high fracture toughness of 10–20MPa m , but at the same time exhibits a moderate hardness of 8 GPa and a modeststrength of 600–800 MPa, even for the most excellent content of 12 mol% CeO2. These properties are severely affected by the grain sizeand the percentage of CeO2, in a way that even a small drop in the CeO2 content would result in the reduced stability of the retainedtetragonal phase [30,31] and therefore the propensity to further crack growth would be increased.

Manufacturing, machining processes and mechanical/thermal loads are the most possible reasons behind crack nucleation in ceramicmaterials. Moreover, the preexisting pores and flaws would act as stress concentrators which might lead to more vulnerability to further crackgrowth. To analyze the strength of ceramic materials against crack propagation, a fundamental parameter known as fracture toughness isdefined [1]. To be more specific, mode I fracture toughness (KIf ) is the most popular measure for quantifying the fracture resistance ofstructural ceramics and is reported to have profound impact on developing tougher materials [32].

The aim of the present study is to scrutinize the mixed-mode fracture properties of CeO2-TZP using a strain based fracture modelcalled the generalized maximum tangential strain (GMTSN) criterion [33]. The analytical data are presented and validated using theexperimental data reported for disk specimens [32,34]. It is shown that the GMTSN criterion, which includes the effect of nonsingularstrain term, i.e. T-term, as well as singular terms, exhibits significantly improved agreement with the mixed-mode experimental dataobtained for CeO2-TZP. In the upcoming section, a review of the GMTSN criterion is presented.

2. The GMTSN criterion

Brittle fracture is the most frequent mode of failure in ceramic materials. To deal with this type of failure, the concept of linearelastic fracture mechanics (LEFM) was proposed, which mainly takes account of the specimens having inconsiderable amount ofplastic deformations around the crack tip.

In the context of LEFM, the elastic stresses near the crack tip for mixed mode I/II loading can be written as a series expansiongiven by Williams [35] as

= ⎛⎝

+ + ⎛⎝

− ⎞⎠

⎞⎠

+ +σπr

θ K θ K θ θ T θ O r12

cos( /2) (1 sin ( /2)) 32

sin 2tan( /2) cos ( )rr I II2 2 1

2(1)

= − + +σπr

θ K θ K θ T θ O r12

cos( /2)( cos ( /2) 32

sin ) sin ( )θθ I II2 2 1

2(2)

= + − − +σπr

θ K θ K θ T θ θ O r12 2

cos( /2)( sin (3cos 1)) sin cos ( )rθ I II12

(3)

where r and θ are the components of polar coordinates and σ σ,rr θθ and σrθ are the crack-tip stresses expressed in the polar co-ordinates. KI and KII are the mode I and mode II stress intensity factors, respectively, and finallyT which is a constant term parallel tothe crack flanks, is called the T-Stress. The higher order terms O r( )1/2 could be considered to be negligible when r approaches zeronear the crack tip.

The maximum tangential strain (MTSN) criterion proposed by Chang [36] in 1981 is a strain-based fracture criterion which onlytakes the singular strain terms into account. In 2001, Ayatollahi and Abbasi [33] suggested the GMTSN criterion which not onlyconsiders the singular strains, but also includes the effect of the first nonsingular term, T-strain. They found that the inclusion of T-strain could significantly influence both the fracture initiation angle and the onset of fracture, thus providing better agreement withexperimental results. In 2015, Mirsayar [37] made use of a similar criterion to predict the fracture behavior of PMMA specimens.Then in 2017, Hua et al. [38] also employed the mentioned criterion to assess the crack initiation angle and onset of fracture ofcentral cracked Brazilian disks made of rocks and graphite. More recently, Dai et al. [39] applied this GMTSN criterion to evaluate theconsistency between the fracture toughness of their newly proposed rock specimen and ISRM-suggested ones.

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To proceed with the GMTSN criterion in plane stress condition, the tangential strain near the crack tip is required to be calculatedusing the Hooke’s law

= −ε σ νσ1E

( )θθ θθ rr (4)

in which εθθ, E and ν are the tangential strain, Young’s modulus and Poisson’s ratio, respectively. By substitution of σrr and σθθ fromEqs. (1) and (2) into Eq. (4), one obtains εθθ as follows

= − + + + − − +

− + + − +

εE πr

ν θ ν θ K ν θ ν θ K

Eν θ ν T O r

14 2

[((3 5 )cos( /2) (1 )cos(3 /2)) ((5 3)sin( /2) 3(1 )sin(3 /2)) ]

12

((1 )cos(2 ) ( 1)) ( )

θθ I II

12 (5)

According to the GMTSN criterion, crack growth initiates radially from the crack tip, at an angle =θ θ0, where the tangentialstrain is maximum. In addition, the onset of crack growth occurs when the tangential strain (εθθ) along θ0 at a critical distance rc fromthe crack tip, reaches a critical value εθθc. It should be noted that εθθc and rc are material constants and they are independent of thespecimen geometry or loading configurations. Neglecting the higher order terms, the fracture initiation angle of the GMTSN criterionis determined as follows

∂∂

= ∂∂

< = ⇒====== − − +

+ − − + + + =

= =

εθ

and εθ

ν θ ν θ K

ν θ ν θ K ν θ πr T

0 0 ((5 3)sin( /2) 3(1 )sin(3 /2))

((5 3)cos( /2) 9(1 )cos(3 /2)) 8(1 )sin(2 ) 2 0

θθ

θ θ

θθ

θ θ

First derivativeI

II c

2

2 0 0

0 0 0

0 0

(6)

Defining the effective stress intensity factor as = +K K Keff I II2 2 , the biaxiality ratio as =B T πa K/ eff and =α r a2 /c , one could

substitute πr T2 c with BαKeff in Eq. (6). Then, by dividing the whole expression to KII and defining the mixity parameter as= −M π K K2/ tan ( / )e I II

1 which varies from 0 (pure mode II) to 1 (pure mode I), the final expression of crack initiation angle would besimplified as

− − + + − − + + +

=

ν θ ν θ M π ν θ ν θ M π ν θ Bα((5 3)sin( /2) 3(1 )sin(3 /2))sin( /2) ((5 3)cos( /2) 9(1 )cos(3 /2))cos( /2) 8(1 )sin(2 )

0e e0 0 0 0 0

(7)

Eq. (7) expresses θ0 (in radians) for different values of Me and Bα and also shows its dependency on the Poisson’s ratio ν. Fig. 1shows the variation of θ0 versus the mixity parameter Me for different values of Bα when =ν 0.3 in plane stress condition. It is seenthat compared with the case where T or Bα is zero, positive values of Bα increase the magnitude of θ0 while negative values of Bαdecrease θ0. It should also be noted that for a constant crack length, the value of Bα varies with different combinations of mode I andmode II [38]. However, the curves shown in Figs. 1 and 2 have been plotted generally for given constant values of Bα.

Now that θ0 is determined, the fracture initiation condition of the GMTSN criterion could be derived as

Fig. 1. Effect of the T-term on the fracture initiation angle for =ν 0.3 based on the GMTSN criterion.

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= → − + + + − − +

− + + − =

ε r θ εE πr

ν θ ν θ K ν θ ν θ K

Eν θ ν T ε

( , ) 14 2

[((3 5 )cos( /2) (1 )cos(3 /2)) ((5 3)sin( /2) 3(1 )sin(3 /2)) ]

12

((1 )cos(2 ) ( 1))

θθ c θθc

I II

θθ

0 0 0 0 0

0

c

c (8)

It is more appropriate to write the critical strain εθθc in terms of the mode I fracture toughness KIf . To do so, one could simplify Eq.(8) for pure mode I, for which =θ 00 , =K 0II and =K KI If that is the fracture toughness determined from standard fracture tests.Evaluating Eq. (8) for pure mode I gives

− − =E πr

ν K νE

T ε12

(1 )c

If θθc(9)

Eq. (9) shows that according to the GMTSN criterion, KIf depends on the T-term. To obtain a reference value for fracturetoughness, the fracture test can be carried out on cracked specimens for which T-stress is zero. For example, T is zero for a single-edge-notched bend specimen with a crack length to specimen width ratio a W/ of 0.35 or the three-point bend specimen with

=a W/ 0.4 [40]. Fracture toughness obtained from such tests is denoted here by KIf0 and Eq. (9) is then rewritten as

− =E πr

ν K ε12

(1 )c

If θθ0

c (10)

Now by replacing εθθc into Eq. (8), multiplying its both sides by −E πr ν2 /(1 )c and using =πr T BαK2 c eff , one could find thefollowing expression

−− + + + − − +

+ − + + =

νν θ ν θ K ν θ ν θ K

ν θ Bα K K K

14(1 )

[((3 5 )cos( /2) (1 )cos(3 /2)) ((5 3)sin( /2) 3(1 )sin(3 /2))

4(1 (1 )cos ) ]

I II

I II If

0 0 0 0

20

2 2 0(11)

According to Eq. (11), fracture occurs when the left hand side of this equation is equal to or greater than KIf0 . Finally, Eq. (11) is

solved to find the ratios K K/II If0 and K K/I If

0 with respect to Me and Bα, and thus the onset of fracture is determined from Eqs. (12) and(13) as

= −− + + + − − + + − +

KK

ν M πν θ ν θ M π ν θ ν θ M π ν θ Bα

4(1 )cos( /2)((3 5 )cos( /2) (1 )cos(3 /2))sin( /2) ((5 3)sin( /2) 3(1 )sin(3 /2))cos( /2) 4(1 (1 )cos )

II

If

e

e e0

0 0 0 02

0 (12)

= −− + + + − − + + − +

KK

ν M πν θ ν θ M π ν θ ν θ M π ν θ Bα

4(1 )sin( /2)((3 5 )cos( /2) (1 )cos(3 /2))sin( /2) ((5 3)sin( /2) 3(1 )sin(3 /2))cos( /2) 4(1 (1 )cos )

I

If

e

e e0

0 0 0 02

0 (13)

Eqs. (12) and (13) provide the ratios of stress intensity factors over the reference value of mode I fracture toughness KIf0 in terms of

Me, Bα, ν and the precalculated θ0 from Eq. (7). Fig. 2 demonstrates the fracture curves based on the GMTSN criterion from which theinitiation of crack growth could be predicted for different values of Bα when ν is 0.3 in plane stress condition. In pure mode I

Fig. 2. Effect of the T-term on the fracture curves for =ν 0.3 based on the GMTSN criterion.

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(horizontal axis), fracture toughness is increased by increasing T. Opposite occurs for pure mode II (vertical axis) where fracturetoughness is lower for specimens having positive T. There is an intermediate loading condition between mode I and mode II where theeffect of T-term changes. The transition points in these curves depend on the magnitude of Bα; for example, for = −Bα 0.2, the T-termeffect changes when K K/I If

0 is about 0.77, while for =Bα 0.2 this change happens when K K/I If0 is approximately 0.93.

3. Fracture characterization of CeO2-TZP

Fracture properties of CeO2-TZP could be analyzed either from the experimental or theoretical points of view:

3.1. The experimental standpoint

Singh and Shetty [32,34] conducted a series of fracture tests on precracked disk specimens made of CeO2-TZP for three differentgrain sizes including 1.6, 3.6 and 6.7 μm, for which the properties are shown in Table 1. Based on Singh and Shetty [34] explanations,there are a few steps to be taken to execute fracture tests on ceramic materials. Here a summary of these preparation and testing stepsfor CeO2-TZP disk specimens with grain size 3.6 μm is reviewed:

(a) Fabrication of the chevron notched disk specimens

At first, ZrO2 powder with 12mol% CeO2 was milled with ZrO2 milling media for 48 h. Then, the dried powder was sievedthrough a 65- μm screen, die pressed at 41.4MPa to form the disks, and subsequently isostatically pressed at 207MPa. Afterwards,the CeO2-TZP disks were presintered at 750–800 °C and then chevron notched using high-speed steel cutting blades 25mm in dia-meter and 0.2 mm in thickness. Eventually, the final sintering of the ceramic specimens was done at 1550 °C for 2 h. Fig. 3 shows aschematic of a prepared ceramic disk.

(b) Precracking and testing of the disk specimens

After the preparation of disk specimens, precracking was done by loading the disks in mode I (i.e., along a diameter through thechevron notch) to about 95% of the critical load. The specimens were subjected to this load for 2–6min. and then unloaded. Theprecracks in the disk specimens were found to be stable for the crack length ⩽a a1, while unstable crack growth was observed forcrack length >a a1. Finally, the precracking was accomplished to obtain a crack length a close to a1 (but not greater than a1).

In order to perform the mixed-mode fracture tests, the disk specimen should be reoriented in a way that the direction of diametralcompression aligns with the angle α with respect to the preexisting notch, as shown in Fig. 4. In this configuration, the crackinclination angle α could be varied from °0 (i.e. pure mode I) to about °23 (i.e. pure mode II) to conduct different mixed-mode fracturetests.

(c) Fracture surface of CeO2-TZP

After performing the experimental tests on CeO2-TZP disk specimens, fracture surfaces could be analyzed using fractographic

Table 1Geometrical properties of the disk specimens made of CeO2-TZP.

Grain size (μm) R (mm) t (mm) a (mm)0 a (mm)1 ≈ + × −a a a a0.9 ( )0 1 0 a R/

1.6 [32] 15.5 2.2 2.6 6 5.66 0.363.6 [34] 11.18 2.54 2.65 5.38 5.10 0.466.7 [32] 15.5 2.2 2.6 6 5.66 0.36

Fig. 3. Geometrical features of the chevron notched disk specimen.

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techniques. According to Singh and Shetty [34], the intergranular fracture is the predominant failure mode when the specimens aresubjected to pure mode I loading. On the contrary, the mode of failure under pure mode II loading is reported to be preponderantlytransgranular and thus grain interlocking and abrasion would arise, which are believed to be major reasons for increased mode IIfracture toughness.

3.2. The theoretical standpoint

Ceramic materials, including CeO2-TZP, are mostly recognized as brittle materials. According to the previous section, LEFM alongwith its related criteria, are the underlying concept when dealing with brittle fracture problems. One of the well-known and versatilecriteria in this field is known to be the GMTSN criterion, which has recently gained a lot of attention.

For different brittle materials, including ceramics, the GMTSN criterion reviewed in Section 2 can be employed to extract thefracture properties, namely the angle and the onset of fracture growth. To proceed with the crack growth angle, Eq. (6) can be solvedto find θ0 in terms of KI , KII , T , rc and ν. On the other hand, Eq. (11) can be modified by dividing Keff to its both sides and using thedimensionless parameter =Bα πr T K2 /c eff to find the onset of fracture as

=− +

− + + + − − + + − +KK

ν K Kν θ ν θ K ν θ ν θ K ν θ πr T

4(1 )((3 5 )cos( /2) (1 )cos(3 /2)) ((5 3)sin( /2) 3(1 )sin(3 /2)) 4(1 (1 )cos ) 2

eff

If

I II

I II c0

2 2

0 0 0 02

0

(14)

in which K K/eff If0 is the ratio of effective stress intensity factor to the reference value of mode I fracture toughness, and is defined as a

function of θ0, KI , KII , T , rc and ν. As indicated earlier, mode-I precracking is done on the specimens prior to mixed mode fracturetests, which provides a crack length a very close to a1; this could be interpreted as ≈a a1 and thus the fracture parameters KI , KII andT in the cracked Brazilian disk (BD) specimen could approximately be used in Eq. (14) as

=K Y PπRt

πaI I (15)

=K Y PπRt

πaII II (16)

=−

∗T T Pπt R a( ) (17)

where YI , YII , and ∗T are the normalized forms of KI , KII ,and T , respectively, and are functions of the crack length ratio a R/ and thecrack inclination angle α. The variations of YI , YII , and ∗T versus Me have been derived in [1] for the BD specimen in different cracklength ratios a R/ . Here the respective curves for =a R/ 0.36 and 0.46 are interpolated (using the original graphs in [1]) and the resultsare demonstrated in Fig. 5.

Fig. 4. Mixed-mode fracture test performed on the precracked disk specimen.

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Substitution of Eqs. (15)–(17) into Eq. (6) gives the angle θ0 for the disk specimen in terms of YI , YII , and ∗T as

− − + + − − + + +−

=∗ν θ ν θ Y ν θ ν θ Y ν θ ra

RR a

T((5 3)sin( /2) 3(1 )sin(3 /2)) ((5 3)cos( /2) 9(1 )cos(3 /2)) 8(1 )sin(2 ) 2( )

0I IIc

0 0 0 0 0

(18)

and Eq. (14) can also be modified in the same manner to determine the onset of fracture as

=− +

− + + + − − + + − + −∗

KK

ν Y Y

ν θ ν θ Y ν θ ν θ Y ν θ T

4(1 )

((3 5 )cos( /2) (1 )cos(3 /2)) ((5 3)sin( /2) 3(1 )sin(3 /2)) 4(1 (1 )cos )eff

If

I II

I IIra

RR a

0

2 2

0 0 0 02

02

( )c

(19)

For a specific mode mixity Me, the angle θ0 is calculated from Eq. (18) and then is replaced into Eq. (19) to find the ratio K K/eff If0

for the disk specimen. In the next section, these equations are employed to find the fracture properties of CeO2-TZP disk specimensanalytically.

4. Results and discussion

According to the previous section, rc and ν are among the key parameters for determining the angle and the onset of fracture fromthe GMTSN criterion. The critical distance rc represents the radius of process zone around the crack tip inside which the material isdamaged owing to localized large strains. For ceramic materials, the process zone is usually referred to an area containing numerousmicrocracks [1]. The more the applied load is increased, the denser the microcracks ahead of the initial crack will be, until the levelthat the process zone is fully saturated and then brittle fracture commences. As stated in some research papers (such as [41]), directrelations have been observed between the size of critical distance rc and the material’s grain size for some brittle or quasi-brittlematerials. Ayatollahi and Aliha [1] found an empirical relation between the value of rc and the grain size of ceramic materials whichreveals the size of rc to be approximately 100 times the average grain size of the studied ceramics. Based on their finding, for threegrain sizes 1.6, 3.6 and 6.7 μm of CeO2-TZP, the values of rc are about 0.16, 0.36 and 0.67mm, respectively.

The other important parameter for fracture studies based on the GMTSN criterion is the Poisson’s ratio ν. As suggested by Singhand Shetty [32,34], who performed several fracture experiments on ceramics, the Poisson’s ratio of CeO2-TZP specimens could betaken approximately equal to 0.22; accordingly, the same value is also used in the calculations of the present paper.

Now that rc and ν are known for CeO2-TZP specimens, one can determine θ0 and K K/eff If0 from Eqs. (18) and (19) using Fig. 5

which demonstrates the variation of fracture parameters YI , YII , and ∗T with respect to Me. In the following figures, the analyticalfracture data based on the GMTSN criterion are plotted along with the experimental results reported by Singh and Shetty [32,34].Figs. 6–8 show the fracture data for the disk specimens made of CeO2-TZP with grain sizes 1.6, 3.6 and 6.7 μm, respectively. In each

Fig. 5. Variations of fracture parameters with Me in the Brazilian disk specimen for =a R/ 0.36 and 0.46.

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figure, the fracture graph of the GMTSN criterion is separated from the ones of classical criteria, namely the MTS and the MTSNcriteria. The reason behind this separation is the difference in the vertical axes of the mentioned graphs; in other words, the fracturegraphs related to the GMTSN criterion are plotted as K K/eff If

0 versus Me curves, while for the MTS and the MTSN criteria, K K/eff If ispresented versus Me. Converting the vertical axis from K K/eff If to K K/eff If

0 will cause the experimental data to be shifted up/down by acoefficient which is calculated as follows. Firstly, the equality =πr T BαK2 c eff should be used in Eq. (8) and the resulting expressionmust then be evaluated for pure mode I condition in which =B BI (i.e. the biaxiality ratio for pure mode I) and =K Keff If . Secondly,B αI should be substituted by πr T K2 /c I I0 0 in which TI0 and KI0 are the values of T-term and mode I stress intensity factor at =M 1e

(i.e. pure mode I); this leads to

⎜ ⎟⎜ ⎟⎛⎝

− ⎛⎝

+ ⎞⎠

⎞⎠

=K

E πrν πr T

21 1 2If

cc

I

Iθθ

0

0c

(20)

Thirdly, one should substitute Eqs. (15) and (17) into Eq. (20) and finally equate it with Eq. (10) which yields the relationbetween KIf and KIf

0 as

⎜ ⎟⎜ ⎟=−

⎛⎝

− ⎛⎝

+−

⎞⎠

⎞⎠

∗K

νν r

aTY

RR a

K1(1 )

1 1 2If

c I

IIf

0 0

0 (21)

in which ∗TI0 and YI0 are the normalized forms of TI0 and KI0 and are obtained from Fig. 5 at =M 1e . Thus, it is not suitable todemonstrate the fracture curves of the GMTSN criterion together with other classical criteria in a single graph.

It should also be noted that the experimental data for the fracture initiation angle was only reported for the 3.6 μm grain sizeceramic [34]. Therefore, the predictions for crack growth angle are only presented for this specific grain size and the results areshown in Fig. 7.

According to the obtained results, the GMTSN criterion is found to have significantly better agreement with the mixed modeexperimental data, comparing to the MTS and the MTSN criteria. This improved behavior could be attributed to the consideration ofT-term in addition to KI and KII in the mathematical formulation, which greatly enhances the accuracy of analytical estimations andreduces the error to its minimum.

However, it is observed in almost all of the fracture curves that there is an increase in the value of experimental data close to puremode II region, which is not covered by any criteria. According to the fractographies of Singh and Shetty [34], the increase in thepure mode II fracture toughness can be mainly due to grain interlocking and abrasion arising from transgranular fracture in puremode II. Notwithstanding the foregoing, considering the T-term in the mathematical formulation of the GMTSN criterion is shown tohave adequately compensated for the increased KIIf .

As a final note, it would be very useful to investigate the fracture properties of other brittle materials like PUR [42] using the samecriterion or similar criteria such as the maximum tangential strain energy density criterion.

5. Conclusions

(1) Fracture properties of CeO2-TZP disk specimens were investigated using the generalized maximum tangential strain criterion firstproposed by Ayatollahi and Abbasi. The considerable influence of T-term on both the direction of fracture initiation and the onsetof fracture was also discussed. In fact, based on the generalized maximum tangential strain criterion, the crack growth angleincreases with increasing T and decreases with decreasing T. Moreover, the mode I fracture toughness obtained from the GMTSNcriterion becomes larger for positive values of T, while the opposite occurs for pure mode II.

Fig. 6. Mixed mode fracture of CeO2-TZP with grain size 1.6 μm tested by Singh and Shetty [32] using the precracked disk specimen: (A) fracturecurve based on the GMTSN criterion (B) fracture curves based on the MTS and the MTSN criteria.

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Fig. 7. Mixed mode fracture of CeO2-TZP with grain size 3.6 μm tested by Singh and Shetty [34] using the precracked disk specimen: (A) fractureinitiation angles (B) fracture curve based on the GMTSN criterion (C) fracture curves based on the MTS and the MTSN criteria.

Fig. 8. Mixed mode fracture of CeO2-TZP with grain size 6.7 μm tested by Singh and Shetty [32] using the precracked disk specimen: (A) fracturecurve based on the GMTSN criterion (B) fracture curves based on the MTS and the MTSN criteria.

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(2) The normalization process for presenting the fracture curves is better to be done with a reference value which is not dependent onthe geometry or loading configuration. Therefore, the parameter KIf

0 was employed to present the results of the GMTSN criterion.(3) According to the change from KIf to KIf

0 for the GMSTN criterion, the experimental data should also be shifted up/down. Thus, it ismore appropriate to plot the fracture curves of the GMTSN criterion separated from the classical criteria.

(4) Scrutinizing three sets of fracture data for CeO2-TZP disk specimens of grain sizes 1.6, 3.6 and 6.7 μm approves the improvedcorrelation with the experimental data when the GMSTN criterion is utilized rather than the MTS and the MTSN criteria, which ismainly attributed to the inclusion of T-term in addition to the singular terms KI and KII .

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